Dealuminated ZSM-5 Zeolite Catalyst for Ethylene Oligomerization to Liquid Fuels

Ethylene oligomerization using ZSM-5 zeolite was investigated to study the role of Bronsted acid sites in the formation of higher hydrocarbons. The oligomerization of olefins, dependent on the acidity of ZSM-5 zeolite, is an important step in the conversion of natural gas to liquid fuels. The framework Si/Al ratio reflects the number of potential acid sites and the acid strength of the ZSM-5 catalyst. ZSM-5 with the mole ratio SiO2/Al2O3 equal to 30 was dealuminated for different periods of time according to the acidic ion-exchange method to produce ZSM-5 with various Si/Al ratios. The FT-IR analysis revealed that the integrated framework aluminum band, non-framework aluminum band, and silanol groups areas of the ZSM-5 zeolites decreased after being dealuminated. The performance of the dealuminated zeolite was tested for ethylene oligomerization. The results demonstrated that the dealumination of ZSM-5 led to higher ethylene conversion, but the gasoline selectivity was reduced compared to the performance     

Characterization and Activity of Cr, Cu and Ga Modified ZSM—5 for Direct Conversion of Methane to Liquid Hydrocarbons

Direct conversion of methane using a metal-loaded ZSM-5 zeolite prepared via acidic ion exchange was investigated to elucidate the roles of metal and acidity in the formation of liquid hydrocarbons. ZSM-5 (SiO2/A12O3=30) was loaded with different metals (Cr, Cu and Ga) according to the acidic ion-exchange method to produce metal-loaded ZSM-5 zeolite catalysts. XRD, NMR, FT-IR and N2 adsorption analyses indicated that Cr and Ga species managed to occupy the alllmlnum positions in the ZSM-5 framework. In addition, Cr species were deposited in the pores of the structure. However, Cu oxides were deposited on the surface and in the mesopores of the ZSM-5 zeolite. An acidity study using TPD-NH3, FT-IR, and IR-pyridine analyses revealed that the total number of acid sites and the strengths of the BrSusted and Lewis acid sites were significantly different after the acidic ion exchange treatment.Cu loaded HZSM-5 is a potential catalyst for direct conversion of methane to liquid hydrocarbons. The successful production of gasoline via the direct conversion of methane depends on the amount of aluminum in the zeolite framework and the strength of the BrSnsted acid sites.     

Preparation of hierarchical mesoporous Zn/HZSM-5 catalyst and its application in MTG reaction

The hierarchical mesoporous Zn/ZSM-5 zeolite catalyst was prepared by NaOH treatment and Zn impregnation, and its application in the conversion of methanol to gasoline (MTG) was studied. N2 adsorption-desorption results showed that the mesopores with sizes of 2–20 nm in HZ5/0.3AT was formed by 0.3 M NaOH alkali treatment. The zeolite samples after modification were also characterized by XRF, AAS, XRD, SEM and NH3-TPD methods. Zn impregnated catalyst Zn/HZ5/0.3AT exhibited dramatic improvements in catalytic lifetime and liquid hydrocarbons yield. The selectivity of aromatic hydrocarbons was also improved after Zn impregnation. It is suggested that the mesopores of Zn/HZ5/0.3AT enhanced the synergetic effect of Zn species and acid sites and the capability to coke tolerance, which were confirmed by the results of catalytic test and TGA analysis, respectively.     

Density Functional Investigations into the Adsorption of Methanol on Isomorphously Substituted ZSM—5

The adsorption of methanol in the acid sites of zeolites has attracted a great deal of attention because of its relevance to the industrial methanol to gasoline conversion process. In this work, the B3LYP hybrid density functional method was used to investigate the adsorption behavior of methanol on Bronsted acid sites in B, Al, Ga and Fe isomorphously substituted ZSM-5 zeolites. The optimized structures reveal a physisorbed methanol interacting with the zeolite framework through two hydrogen bonds. The order of the computed adsorption energy correlates with the acid strength of the isomorphously substituted ZSM-5: B-ZSM-5《Fe-ZSM-5相似文献   

Dual-Bed Catalytic System for Direct Conversion of Methane to Liquid Hydrocarbons

A dual-bed catalytic system is proposed for the direct conversion of methane to liquid hydrocarbons. In this system, methane is converted in the first stage to oxidative coupling of methane (OCM) products by selective catalytic oxidation with oxygen over La-supported MgO catalyst. The second bed, comprising of the HZSM-5 zeolite catalyst, is used for the oligomerization of OCM light hydrocarbon products to liquid hydrocarbons. The effects of temperature (650-800℃), methane to oxygen ratio (4 10), and SiO2/Al2O3 ratio of the HZSM-5 zeolite catalyst on the process are studied. At higher reaction temperatures, there is considerable dealumination of HZSM-5, and thus its catalytic performance is reduced. The acidity of HZSM-5 in the second bed is responsible for the oligomerization reaction that leads to the formation of liquid hydrocarbons. The activities of the oligomerization sites were unequivocally affected by the SiO2/Al2O3 ratio. The relation between the acidity and the activity of HZSM-5 is studied by means of TPD-NH:j techniques. The rise in oxygen concentration is not beneficial for the C5 selectivity, where the combustion reaction of intermediate hydrocarbon products that leads to the formation of carbon oxide (CO CO2) products is more dominant than the oligomerization reaction. The dual-bed catalytie system is highly potential for directly converting methane to liquid fuels.     

Ethylene Conversion to Higher Hydrocarbon over Copper Loaded BZSM-5 in the Presence of Oxygen

The successful production of higher hydrocarbons from methane depends on the stability or the oxidation rate of the intermediate products. The performances of the BZSM-5 and the modified BZSM-5 catalysts were tested for ethylene conversion into higher hydrocarbons. The catalytic experiments were carried out in a fixed-bed micro reactor at atmospheric pressure. The catalysts were characterized using XRD, NH3-TPD, and IR for their structure and acidity. The result suggests that BZSM-5 is a weak acid. The introduction of copper into BZSM-5 improved the acidity of BZSM-5. The conversion of ethylene toward higher hydrocarbons is dependent on the acidity of the catalyst. Only weaker acid site is required to convert ethylene to higher hydrocarbons. The loading of Cu on BZSM-5 improved the selectivity for higher hydrocarbons especially at low percentage. The reactivity of ethylene is dependent on the amount of acidity as well as the presence of metal on the catalyst surface. Cu1%BZSM-5 is capable of converting ethylene to higher hydrocarbons. The balances between the metal and acid sites influence the performance of ethylene conversion and higher hydrocarbon selectivity. Higher loading of Cu leads to the formation of COx.     

Effects of ammonium exchange and Si/Al ratio on the conversion of methanol to propylene over a novel and large partical size ZSM-5

One type of ZSM-5 zeolite with large partical size was prepared and characterized by XRD, SEM, N2 adsorption-desorption, XRF, Py-IR and NH3-TPD techniques. Effects of ammonium exchange and SiO2/Al2O3 molar ratios on the reaction of methanol to propylene (MTP) over Na-ZSM-5 and H-ZSM-5 zeolites have been studied in a fixed-bed flow reactor under the operating conditions of T = 500 °C, P = 1 atm, and WHSV = 6 h-1. Ammonium exchange led to a rapid decrease in Na content for Na-ZSM-5 zeolite. The reaction results indicated that Na-ZSM-5 and H-ZSM-5 with different SiO2/Al2O3 molar ratios all exhibited high activity for methanol conversion. Ammonium exchange and the decreased SiO2/Al2O3 molar ratio of ZSM-5 zeolite led to an increase both in strong acid sites and weak acid sites. Na-ZSM-5 with high SiO2/Al2O3 molar ratio was favorable for the formation of propylene. The highest propylene selectivity (45.9%) was obtained over Na-ZSM-5 zeolite catalyst with SiO2/Al2O3 molar ratio of 220.     

ZSM-5沸石结晶度对乙苯叔丁基化对位选择性的影响(英文)

Highly crystalline ZSM-5 zeolites are important for para-selective alkylation of alkyl aromatics, because they carry few external acid sites for isomerization of p-dialkyl products. Such zeolites (Si/Al = 25, 50, and 75) were synthesized in a fluoride medium between pH 4 and 6. Their crystallinities, crystal sizes, and surface areas were higher than those of a commercial ZSM-5 zeolite. Their para selectivities in alkylation were tested for vapor-phase tert-butylation of ethylbenzene between 200 and 400 °C. As expected, all the catalysts showed more than 90% para selectivity. At 300 °C, ethylbenzene conversion decreased in the order ZSM-5(25, commercial) > ZSM-5(25) > ZSM-5(50) > ZSM-5(75). The catalysts had weak, medium, and strong acid sites, but all the acid sites of ZSM-5(75) were weaker than those of ZSM-5(25) and ZSM-5(50). The high activity of commercial ZSM-5 was caused by its strong acid sites being stronger than those of the synthesized zeolites. Although the activity of the commercial catalyst was higher than those of the present catalysts, the selectivity for 4-t-butylethylbenzene (4-t-BEB) was low. The optimum feed ratio (ethylbenzene:t-butyl alcohol) was 2:1 and the feed rate was 1.65 h?1 for high ethylbenzene conversion and 4-t-BEB selectivity. Time-on-stream studies showed slow catalyst deactivation. Highly crystalline ZSM-5 zeolites are therefore better than a commercial zeolite for para-selective alkylation of alkyl aromatics. They do not require much post-modification for high para selectivity. A fluoride medium is therefore better than an alkaline medium for obtaining highly crystalline para-selective ZSM-5 zeolites.     

Synergistic effect of W and P on ZSM-5 and its catalytic performance in the cracking of heavy oil

In order to develop the conversion of heavy oil with a high yield of propylene in the catalytic cracking process, ZSM-5 zeolite was modified by tungsten and phosphorus, which was proved to be an effective method. Characterization results show that the improvement of catalytic performance could be correlated to the interaction of phosphorus and tungsten species on ZSM-5. P inhibited the aggregation of tungsten species on ZSM-5 and was conductive to convert the tungsten species with octahedral coordination into tetrahedral coordination. And this ultimately led to that more acid sites were reserved after hydrothermal treatment in the tungsten and phosphorus co-modified ZSM-5 catalyst. Phosphorus species played an important role to restrain the dehydrogenation activity of tungsten. In addition, a model reflecting the interaction between tungsten species and ZSM-5 framework was proposed.     

Studies on Mo／HZSM-5 Complex Catalyst for Methane Aromatization

The influence of adding Fe,Cr,Co,and Ga into 3%Mo/HZSM-5 catalyst on methane aromatization,and the influence of additives ratio on methane conversion,selectivity to hydrocarbons and coke,as well as distribution of aromatics were investigated.The experimental results showed that the addition of Fe,Cr,Co and Ga promoted the dehydrogenation and dissociation of methane.The results of NH3-TPD indicated that the acidity of HZSM-5 was changed by adding Fe and Co components,consequently the catalytic properties of Mo/HZSM-5 were changed.It was also revealed that strong acid sites were the center of methane aromatization.The results of XRD characterization showed that the crystallinity of Mo on ZSM-5 zeolite was increased after adding Fe,Co additives.     

ZSM-5／MOR复合分子筛催化剂对混合C4烃转化反应的催化性能

以ZSM-5/丝光沸石(MOR)复合分子筛为催化剂,对混合C4烃的催化转化反应进行了评价,并采用程序升温脱附和原位红外光谱技术对ZSM-5/MOR的酸性进行了表征. 结果表明,与ZSM-5相比, MOR具有很低的催化活性,但ZSM-5/MOR复合分子筛具有较高的催化活性,随着ZSM-5/MOR复合分子筛中ZSM-5含量的增加, C4烃转化率稍有升高;在C4烃转化率大致相同的情况下,乙烯和丙烯的总选择性比较接近,但苯和甲苯的总收率却快速升高. 随着ZSM-5/MOR复合分子筛中ZSM-5含量的增加,弱酸和中强酸的酸量逐渐减少,强酸的酸量有所增加. 由于ZSM-5/MOR复合分子筛中MOR对ZSM-5起到分散作用而产生更多的L酸中心,且此L酸中心处于分子筛的外表面而具有较高的能量,导致苯和甲苯的总收率升高.     

用固体核磁共振谱定量研究脱铝HY分子筛中碱“诱导”的Brnsted酸性位

用氘代吡啶和三甲基膦(TMP)作为碱性探针分子,用1H和31P魔角旋转(MAS)NMR谱对脱铝和未脱铝微孔HY分子筛中的Br#nsted酸(B酸)进行了定量研究.发现在脱铝HY中,吸附探针分子后的B酸量比吸附前的要多,而在未脱铝的HY样中,吸附吡啶分子前后测得的B酸量基本一致,证实了在微孔分子筛中存在碱“诱导”B酸位,即靠近铝的端位SiOH能在碱性探针分子的诱导下形成桥式羟基(SiOHAl).对这种碱“诱导”B酸位的形成机制进行了讨论.     

低硅铝比ZSM-5分子筛上C4烃的催化裂解反应

以低硅铝比(n(SiO2)/n(Al2O3)=20-45)的ZSM-5分子筛为催化剂, 研究了混合C4烃的催化裂解反应, 并对不同硅铝比的ZSM-5分子筛进行了酸性表征. 混合C4烃的催化裂解反应结果表明, 低硅铝比的ZSM-5分子筛具有较高的低温催化活性, 高硅铝比ZSM-5分子筛催化剂上乙烯和丙烯的收率高于低硅铝比ZSM-5分子筛催化剂, 低硅铝比ZSM-5分子筛上苯和甲苯的收率高于高硅铝比ZSM-5分子筛催化剂. 在反应温度为625 ℃时, 硅铝比为20的ZSM-5分子筛催化剂上乙烯、丙烯、苯和甲苯的总收率可达79.42%. 酸性表征结果表明, 硅铝比低的ZSM-5分子筛具有更多的Bronsted(B)酸酸量、Lewis(L)酸酸量及总酸酸量, 这是低硅铝比ZSM-5分子筛具有低温高活性及高的苯和甲苯收率的原因.     

CuCoMn-zeolite双功能催化剂转化生物质基合成气制取液态烃

选用四种不同的分子筛（SAPO-34, ZSM-5, Y, MCM-41）与CuCoMn（高醇合成组元）构成双功能催化剂,利用N2吸脱附、H2-TPR、XRD、NH3-TPD等表征了催化剂的结构性质. 研究了催化剂在生物质基合成气一段法制取液态烃燃料的应用. 相比于CuCoMn催化剂,加入分子筛的双功能催化剂均不同程度地提高了液体烃燃料的选择性及收率,且收率按顺序递减呈CCM-ZSM-5〉CCM-SAPO-34〉CCM-Y〉CCM-MCM-41. 同时,共沉淀法制备的CuCoMn-ZSM-5 （20wt%, Si/Al=100） 具有最佳的CO转化率（76%）及液体产物收率（30%）. 相比于CuCoMn氧化物,双功能催化剂的比表面及孔容均得到提高. CCM-ZSM-5具有适中的微孔尺寸和中等强度的酸性,增加CCM-ZSM-5中ZSM-5含量或降低ZSM-5中的Si/Al比,均有利于提高酸性位的数量,主要是较弱的酸性位. 而共沉淀法制备的CCM-ZSM-5具有更好的金属分散性及还原性能.     

(Fe)ZSM-5的水热稳定性及转化甲醇为低碳烯烃的反应性能

用XRD,ESR,Mossbauer谱,TPD,IR及连续反应等技术,考察了水热处理对杂原子(Fe)ZSM-5的结构稳定性、表面酸性和对甲醇转化为低碳烯烃反应性能的影响。在水蒸汽的影响下,骨架铁易向分子筛表面迁移而使分子筛骨架向silicalite-1转化。(Fe)ZSM-5的表面酸性明显弱于(Al)ZSM-5,而且酸中心以L酸为主,随着水热处理温度的提高,B酸下降程度大于L酸。另外,随着水热处理温度的提高,甲醇转化的活性降低。     

ZSM-5/ZSM-57复合分子筛催化剂上混合C4烃的催化转化反应

以ZSM-5/ZSM-57复合分子筛为催化剂, 考察了其对混合C4烃催化转化的反应性能. 采用氨程序升温脱附(NH3-TPD)和吡啶吸附傅立叶变换红外(FT-IR)光谱技术表征复合分子筛的酸性质. 结果表明, 当复合分子筛中ZSM-5的含量较低时, 比ZSM-5具有更高的催化活性及乙烯和丙烯选择性, 这是因为此时复合分子筛酸强度较高、酸量较多, 且小孔ZSM-57有利于乙烯和丙烯的择形反应. 而当复合分子筛中ZSM-5的含量较高时, 具有较高的苯和甲苯选择性, 其原因可能是其孔结构及共晶生长时的结构匹配性对芳构化反应有利.     

脱铝MCM-49分子筛的结构、酸性及苯与丙烯液相烷基化催化性能研究

采用硝酸回流和水蒸气两种处理方法对用动态水热法合成的纳米MCM-49分子筛进行脱铝改性. 用XRD、氮气吸附-脱附、NH3-TPD、FTIR和NMR等技术进行了表征, 并考察了脱铝前后MCM-49分子筛在苯与丙烯液相烷基化反应中的催化性能. 27Al核磁共振谱表明, 硝酸回流和水蒸气处理能有效地脱除MCM-49分子筛的部分骨架铝和非骨架铝. NH3-TPD和FTIR表征结果表明, 脱铝降低了MCM-49分子筛的Brönsted酸和Lewis酸的酸量. 硝酸脱铝未改变分子筛的酸强度分布, 而在600 ℃水蒸气脱铝则造成酸强度的降低. 实验条件下, MCM-49分子筛的丙烯转化率为99.5%, 异丙苯的选择性为73.6%. 脱铝改性降低了烷基化反应活性和异丙苯的选择性, 提高了收率. 与脱铝前MCM-49分子筛相比, 常温下经硝酸处理5 h的脱铝MCM-49分子筛在保持催化活性相当的情况下, 异丙苯收率提高了5.3%.     

硅烷化处理的纳米ZSM-5的结构表征及催化性能

采用多次浸渍法和化学反应沉积法对纳米HZSM-5分子筛外表面进行了硅烷化处理,考察了改性后纳米ZSM-5对甲苯歧化的催化活性.采用改进的Hammett指示剂法和吡啶吸附红外光谱研究了催化剂的酸性位,采用X射线衍射和29Si MASNMR对催化剂的结构进行了表征.研究结果表明,硅烷化处理降低了纳米ZSM-5酸性位的浓度,从而降低了纳米ZSM-5的催化活性.硅烷化处理还减少了纳米ZSM-5中Si的Q4物种,降低了纳米ZSM-5的相对结晶度,同时硅烷化处理产生了脱铝作用.骨架铝含量的减少导致催化剂的酸性位减少,催化活性降低.