Measurement of micro weld joint position based on magneto-optical imaging

In a laser butt joint welding process,it is required that the laser beam focus should be controlled to follow the weld joint path accurately.Small focus wandering off the weld joint may result in insufficient penetration or unacceptable welds.Recognition of joint position offset,which describes the deviation between the laser beam focus and the weld joint,is important for adjusting the laser beam focus and obtaining high quality welds.A new method based on the magneto-optical(MO)imaging is applied to measure the micro weld joint whose gap is less than 0.2 mm.The weldments are excited by an external magnetic field,and an MO sensor based on principle of Faraday magneto effect is used to capture the weld joint images.A sequence of MO images which are tested under different magnetic field intensities and different weld joint widths are acquired.By analyzing the MO image characteristics and extracting the weld joint features,the influence of magnetic field intensity and weld joint width on the MO images and detection of weld joint position is observed and summarized.     

纵向焊接铝合金梁承载力研究

大多数结构用铝合金通常要经过热处理或加工硬化以得到更高的力学性能.这种合金焊接后,焊接热会使焊缝附近局部区域(称为热影响区HAZ)强度降低.这一特点使得焊接铝合金梁构件极限承载力的研究与焊接钢梁构件相比变得更为复杂.由于我国目前还没有关于铝合金结构的设计规范,为此本文对两种典型的纵向焊接工字型截面铝合金梁构件进行了试验研究,并在参考国外规范的基础上,提出了适用于静力设计的纵向焊接铝合金梁设计公式的建议.通过对试验构件进行数值分析,验证了有限元分析焊接梁的可靠性.在此基础上进行了大量的数值分析,并将试验结果及有限元计算结果与公式计算结果进行了比较,可以看出建议公式计算结果富有较大安全度,从而验证了其适用性,为我国《铝合金结构设计规范》的编制提供了依据和参考.     

给定寿命下的焊趾疲劳裂纹深度尺寸分析

本文提供并用统计方法研究了焊趾疲劳裂纹扩展的Ｎ～α曲线族，给出了联系给定裂纹尺寸下的疲劳分布，给定疲劳寿命下的裂纹尺寸分布以及随机初始条件的概率相容条件。研究表明，给定寿命下的焊趾疲劳裂纹深度尺寸α服从分布Ф［（μ（ａ）－ｌｏｇＮ）／σ（ａ）］。     

The influence of surface geometry and topography on the fatigue cracking behaviour of laser hybrid welded eccentric fillet joints

Laser hybrid welding of an eccentric fillet joint causes a complex geometry for fatigue load by 4-point bending. The weld surface geometry and topography were measured and studied in order to understand the crack initiation mechanisms. The crack initiation location and the crack propagation path were studied and compared to Finite Element stress analysis, taking into account the surface macro- and micro-geometry. It can be explained why the root and the upper weld toe are uncritical for cracking. The cracks that initiate from the weld bead show higher fatigue strength than the samples failing at the lower weld toe, as can be explained by a critical radius for the toe below which surface ripples instead determine the main stress raiser location for cracking. The location of maximum surface stress is related to a combination of throat depth, toe radius and sharp surface ripples along which the cracks preferably propagate.     

B型套筒角焊缝缺陷相控阵超声检测定量方法

B型套筒修复作为油气管道修复的主要方式之一,在其修复的焊接过程中,该结构的环形角焊缝内部常常出现以气孔、夹渣为代表的孔型缺陷。这类缺陷由于角焊缝特殊的结构,在利用相控阵超声无损检测技术对其检测时,难以对其进行定量分析。通过数值模拟和实验,发现通过相控阵超声扇扫得到缺陷回波信号峰值与孔型缺陷直径呈正相关,为孔型缺陷的定量分析提供了一种可靠的手段。     

Characterization of Kovar-to-Kovar laser welded joints and its mechanical strength

For the packaging of a pump laser in butterfly package, the most crucial assembly step is the fiber-to-laser diode coupling and attachment. The use of laser welding as the joining method offers several advantages if compared with the adhesive joints: strong joining strength, short process time and less contamination. This paper reports on laser welding process characteristics; weld strength and its fracture mode. The penetration depth and melt area of laser spot welds were found to be complicated functions of laser pulse energy, intensity, and beam diameter. Effects of pulse width, input power and size of the focal spot on the rate of energy input to the workpieces and consequently, the weld strength were reported. The weld strength was found to be dependent on the overlapping area between the two joining materials. Surface roughness, R_a, has influence on the fraction of energy absorbed, A, and therefore, affecting the penetration depth. Thermal analysis was carried out on the laser-welded joints and its heat-affected zone (HAZ) induced by various power densities was examined. These data are important in order to optimize and utilize the laser welding process as an effective manufacturing tool for fabrication of reliable pump laser.     

Microextraction of Reseda luteola-Dyed Wool and Qualitative Analysis of Its Flavones by UHPLC-UV,NMR and MS

Detailed knowledge on natural dyes is important for agronomy and quality control as well as the fastness, stability, and analysis of dyed textiles. Weld (Reseda luteola L.), which is a source of flavone-based yellow dye, is the focus of this study. One aim was to reduce the required amount of dyed textile to ≤50 μg for a successful chromatographic analysis. The second aim was to unambiguously confirm the identity of all weld flavones. By carrying out the extraction of 50 μg dyed wool with 25 μL of solvent and analysis by reversed-phase UHPLC at 345 nm, reproducible chromatographic fingerprints could be obtained with good signal to noise ratios. Ten baseline separated peaks with relative areas ≥1% were separated in 6 min. Through repeated polyamide column chromatography and prepHPLC, the compounds corresponding with the fingerprint peaks were purified from dried weld. Each was unequivocally identified, including the position and configuration of attached sugars, by means of 1D and 2D NMR and high-resolution MS. Apigenin-4′-O-glucoside and luteolin-4′-O-glucoside were additionally identified as two trace flavones co-eluting with other flavone glucosides, the former for the first time in weld. The microextraction might be extended to other used dye plants, thus reducing the required amount of precious historical textiles.     

焊管的残余应力测试与研究

通过小孔法与分割法对φ272mm螺旋埋弧焊管和φ380mm对接焊管的残余应力测试,分析探讨了螺旋焊缝、环焊缝以及焊缝热影响区的残余应力分布。研究结果表明,不同工艺焊接成型的圆管,其焊缝纵向均匀为拉应力分布,焊缝横向均为压应力分布,焊缝热影响区的残余应力分布各异。     

焊缝缺陷的电子散斑现场检测技术研究

本文用电子散斑干涉及剪切电子散斑干涉技术(ESPI/SESPI)实现了薄壁旋转壳及球形压力容器焊缝缺陷的现场实时检测,给出了实际压力容器焊缝缺陷的无损检测结果与理论分析;将ESPI系统与旋转椭球曲面反射镜检测装置结合,获得了被测容器焊缝360°全方位准确成象及ESPI全场缺陷检测;通过预制缺陷的ESPI、SESPI无损检测与理论计算,完成了孔洞型缺陷与裂纹型缺陷的变形与梯度分析.     

Dendritic grain growth simulation in weld molten pool based on CA‐FD model

The finite difference model is coupled with a cellular automaton (CA) model to simulate dendrite growth in TIG (tungsten inert‐gas) weld molten pool of nickel‐based alloys. Based on the macro finite difference computation of the thermal field of the whole weldment, the micro CA model is used to simulate grain formation process in 2‐dimension area within weld molten pool. The results illustrate that the complicated thermal field and solute field can lead to complex grain morphologies in weld molten pool. The primary dendrite spacing changes during welding solidification process and the final primary dendrite spacing is decided by the thermal field, solute field and other parameters. And it is indicated that the grain boundary segregation has important relationship with welding speed. The grain boundary segregations become more severe as the welding speed increases when the other parameters are kept unchanged. (© 2007 WILEY ‐VCH Verlag GmbH & Co. KGaA, Weinheim)