一种基于光子晶体结构的坦克涂层设计

为减少坦克在实战中的红外辐射, 分析了坦克炮慢射后的辐射特征, 针对其炮管所辐射的特征波长在8-12 μm的电磁波,选用常见的SiO₂和Si为介质, 并在考虑各自色散关系的基础上, 设计了具有光子晶体结构的防辐射涂层. 数值计算表明: 当两介质各取4层, 其几何厚度分别取1330和825 nm时,在8-12 μm 的范围内有一个严格的带隙. 当两介质的几何厚度增加, 带隙红移, 宽度增加, 反之亦然. 只要两介质的几何厚度变化不同时超过10%, 原带隙总是存在. 当介质层数取7-8时, 涂层在上述波长范围内的严格带隙已形成, 介质层数再增加, 带隙没有实质性的变化. 带隙结构对入射角的变化并不敏感.     

冷动力喷涂法制备钨和钨合金涂层 及其涂层的计算模拟

采用冷动力喷涂法以纯钨和钨-镍-铁合金为原料在铜合金基体上制备了钨涂层和钨-镍-铁涂层. 研究了冷喷涂过程中钨粉粒径、喷涂距离等因素对涂层性能的影响. 用扫描电子显微镜分析了涂层的表面、断面微观结构, 并用原子力显微镜测量了涂层的粗糙度. 此外, 计算了冷喷涂过程中粉末颗粒的实际速度, 并采用有限元分析软件ANSYS/LS-DYNA模拟了冷喷涂过程中颗粒撞击基体时的变形情况.     

Surface phenomena of HA/TiN coatings on the nanotubular-structured beta Ti-29Nb-5Zr alloy for biomaterials

Surface phenomena of HA/TiN coatings on the nanotubular-structured beta Ti-29Nb-5Zr alloy for biomaterials have been investigated by several experimental methods. The nanotubular structure was formed by anodizing the Ti-29Nb-5Zr alloy in 1 M H₃PO₄ electrolytes with 1.0 wt.% NaF at room temperature. Hydroxyapatite (HA)/titanium nitride (TiN) films were deposited on Ti-29Nb-5Zr alloy specimens using a magnetron sputtering system. The HA target was made of human tooth-ash by sintering at 1300 °C for 1 h, and the HA target had an average Ca/P ratio of 1.9. The HA/TiN depositions were performed, using the pure HA target, on Ti-29Nb-5Zr alloy following the initial deposition of a TiN buffer layer coating. Microstructures and nanotubular morphology of the coated alloy specimens were examined by FE-SEM, EDX, XRD, and XPS. The Ti-29Nb-5Zr alloy substrate had small grain size and preferred orientation along the drawing direction. The HA/TiN coating was stable with a uniform morphology at the tips of the nanotubes.     

Surface characteristics of TiN/ZrN coated nanotubular structure on the Ti-35Ta-xHf alloy for bio-implant applications

In this study, we investigated the surface characteristics of the TiN/ZrN-coated nanotubular structure on Ti-35Ta-xHf ternary alloys for bio-implant applications. These ternary alloys contained from 3 wt.% to 15 wt.% Hf contents and were manufactured in an arc-melting furnace. The Ti-35Ta-xHf alloys were heat treated in Ar atmosphere at 1000 °C for 24 h, followed by water quenching. Formation of the nanotubular structure was achieved by an electrochemical method in 1 M H₃PO₄ electrolytes containing 0.8 wt.% NaF. The TiN coating and ZrN coating were subsequently prepared by DC-sputtering on the nanotubular surface. Microstructures and nanotubular morphology of the alloys were examined by FE-SEM, EDX and XRD. The microstructure showed a duplex (α′′ + β) phase structure. Traces of martensite disappeared with increasing Hf content, and the Ti-35Nb-15Hf alloy had an entirely equiaxed structure of β phase. This research has shown that highly ordered, high aspect ratio, and nanotubular morphology surface oxide layers can be formed on the ternary titanium alloys by anodization. The TiN and ZrN coatings formed on the nanotubular surfaces were uniform and stable. The top of the nanotube layers was uniformly covered with the ZrN film compared to the TiN film when the Ti-35Ta-xHf alloys had high Hf content.     

感光性树脂应用于发光二极管平面自适应封装技术

采用感光性树脂+荧光粉进行了发光二极管平面自适应涂覆技术,实现了白光发光二极管荧光粉涂层的平面化工艺,使器件出光的亮度、空间色度均匀性较之传统封装工艺器件有了明显的改善,光斑及单管间色度、亮度偏差均小于6%.综合聚乙烯醇的感光和硅胶的物化、光学性能,在粉浆法工艺中采用乳化技术,实现了聚乙烯醇+硅树脂的多相结构的荧光粉平面涂层,有助于进一步改善荧光粉层的物化性能,而多相涂层有效折射率的提高更有利于提高器件的整体出光效率.由于感光性树脂其感光波长覆盖范围非常广,另外还可以通过光增感等技术使其感光波长范围变得其与发光二极管的发光波长相匹配,这样,对于各种荧光粉转化的白光发光二极管都可以实现平面涂层技术.由于大部分感光材料对紫外部分的吸收更强烈,所以对于紫外+三基色荧光粉的传统灌封技术将会得到明显的改善.     

锂离子电池正极材料磷酸锰锂研究进展

LiMnPO₄具有环境友好、价格低廉及能量密度高（～700 Wh·kg^-1）等优点,同时高强度的P-O共价键组成的PO₄四面体构成了LiMnPO₄稳定的骨架,使得LiMnPO₄具有稳定的晶体结构,保证了LiMnPO₄正极材料的安全性. 因此LiMnPO₄被认为是具发展潜质的下一代候选正极材料之一,并有望应用到电动车（EV）领域. 本文系统地介绍了LiMnPO₄的结构与性能的关系以及导电机制,并比较了LiMnPO₄和LiFePO₄动力学行为的异同;同时阐述了近年来关于LiMnPO₄一些富有争议性的问题,如LiMnPO₄中是否存在Jahn-Teller效应及LiMnPO₄的热稳定性等. 此外,LiMnPO₄改性措施比如形貌控制、表面改性和掺杂也会在文中得到详细评述.     

新型不锈钢基二氧化铅-碳化钨复合电极材料的研制

在不锈钢基上通过复合电沉积的方式制备了二氧化铅 碳化钨（PbO2-WC）电极。 考察了温度、电流、WC颗粒浓度对电极性能的影响;通过析氧曲线、Tafel曲线、扫描电子显微镜能谱、X射线衍射图谱考察了WC颗粒掺杂前后PbO2电极相关性能的变化。 结果表明,在最佳工艺即温度70 ℃、镀液中WC颗粒浓度为40 g/L时,电流密度为0.015～0.025 A/cm2;PbO2-WC共沉积过程中PbO2发生了择优生长,WC颗粒的加入能够细化PbO2晶粒,使镀层变得致密,相对于PbO2电极,PbO2-WC复合电极的耐腐蚀性上升,析氧过电位下降。     

考虑频率依赖性的涂层复合结构固有特性求解

粘弹性阻尼材料的力学特性参数会随着频率的变化而改变,即具有频率依赖性,因而传统的动力学建模及分析方法不能满足实际涂层结构优化设计的需要。在简要介绍粘弹性阻尼材料频率依赖性的基础上,本文提出用特征向量增值法来求解涂层复合结构的固有特性,并详细推导了特征向量增值法的求解原理。由此,提出了特征向量增值法的计算流程,包括计算无阻尼系统的固有特性,用Fox and Kapoor或者Nelson方法计算复特征向量增量;用Rayleigh熵法求解复特征值。最后,以涂敷粘弹性阻尼材料的钛基薄板为例,求解了该复合结构的固有特性,并与经典的模态应变能法进行了比较,证明了所提方法的正确性。     

交变磁场对激光熔覆Fe基复合涂层组织结构及其耐磨性的影响

采用激光熔覆辅助电磁控制工艺在45钢表面合成了Fe-Cr-Si-B-C复合涂层.通过对熔覆层进行SEM、EDS和XRD表征,研究了外加交变磁场对涂层微观组织和物相结构的影响.结果表明:外加磁场可降低激光熔池固-液界面前沿液相的温度梯度和增加非均质形核率,促使粗大、方向性很强的柱状晶转变为均匀、细小的等轴晶,并能够消除熔覆层内的气孔和裂纹等缺陷,但其对熔覆层物相组成的影响不大.熔覆涂层由白色初生γ-(Fe,Cr)固溶体相和其间黑色的γ-(Fe,Cr)共晶相组成,同时含有少量Fe3(B,C)、Cr7(B,C)3、CrFeB等碳化物和硼化物.常温干摩擦磨损试验表明,外加磁场所制备的涂层耐磨性能得到明显提高,其磨损失重仅为未加磁场的43％,且摩擦系数波动较小.     

Nano-Ni粉体对Fe/WC涂层组织和性能的影响

在Fe/WC喷涂材料中添加不同量的Nano-Ni粉体,采用亚音速火焰喷涂技术在Q235基体上制备涂层,利用光学显微镜、扫描电子显微镜、X射线衍射仪等设备进行显微组织、表面形貌观察及物相分析,利用MM-W1磨损试验机和HXD-1000TM型显微硬度仪对涂层的性能进行测试.结果表明:Nano-Ni粉体可以细化涂层组织,提高涂层的致密性,随着Nano-Ni粉体添加量的增大,相应的力学性能均得到提高,在涂层形成过程中Nano-Ni粉体与喷涂材料中的其他成分形成了一些新相,如Fe-Ni固溶体和CeNi3,这些新相为改善涂层组织和提高涂层的力学性能起到积极作用.