H-ZSM-5分子筛不同孔道处的酸位在甲醇制烯烃反应中的催化作用

甲醇制烯烃(MTO)作为一条由煤、天然气和生物质等含碳资源制备重要有机化学品的非石油路线,近年来备受关注.作为MTO催化剂,分子筛的骨架拓扑结构和酸性质对于其催化活性、反应路径和产物分布等具有重要的影响.H-ZSM-5分子筛是一种典型的MTO反应催化剂,酸位可以分布在MFI拓扑结构的直孔道、正弦孔道和交叉位点处.虽然目前已普遍认可MTO反应遵循芳烃/烯烃双循环烃池机理,分子筛的催化性能与其骨架中酸中心的位置相关,但对于H-ZSM-5分子筛不同孔道位置处的酸中心在甲醇制烯烃反应中的催化作用仍缺乏足够认识.本文采用密度泛函理论计算和分子动力学模拟方法,对H-ZSM-5分子筛不同孔道处(包括正弦孔道、直孔道和交叉腔)酸位中心上的MTO反应网络(包括芳烃循环、烯烃循环和芳构化)及甲醇原料和烯烃/芳烃产物的扩散行为进行了比较研究.结果表明,与正弦孔道和直孔道相比,芳烃循环和芳构化反应在交叉腔的酸中心上因具有较低的能垒而更易进行.相比之下,在正弦孔道和直孔道中,多甲基苯的生成受到显著限制,而烯烃循环却可以在三种酸中心(正弦孔道、直孔道和交叉腔)上以相近的能垒和相似的几率进行.芳烃循环生成乙烯和丙烯的几率相近,而烯烃循坏产物以丙烯和较高的烯烃产物为主.落位于H-ZSM-5交叉腔的酸中心能促进芳烃中间体如多甲基苯的生成,推动芳烃循环,提高乙烯选择性,而正弦孔道和直孔道中的酸中心则能增强烯烃循环,生成较多的丙烯和较高的烯烃产物.因此,H-ZSM-5分子筛对MTO的催化性能(包括活性和产物选择性等),可以通过有目的地调节酸中心在分子筛骨架中的位置分布(即铝落位)而得到有效调变和提升.本文阐明了H-ZSM-5分子筛酸中心在MTO反应中的催化作用与其骨架中的落位之间的有机联系,为高效甲醇转化分子筛催化剂的设计和性能提升提供了参考思路.     

Design of a zeolite capsule catalyst by controlling the support size for the direct synthesis of isoparaffin

Three kinds of H-ZSM-5 zeolite capsule catalysts were prepared on Co/SiO₂ catalyst pellets of different sizes. Characterization of the catalysts indicated that a defect-free H-ZSM-5 membrane had been constructed successfully on the Co/SiO₂ surface. The smaller Co/SiO₂ pellets were favorable for zeolite capsule growth under the same synthesis conditions. Zeolite capsule catalysts, especially the catalysts with smaller pellet sizes, had a higher isoparaffin selectivity compared with conventional FTS Co/SiO₂ catalyst and mixed catalyst of Co/SiO₂ with H-ZSM-5 zeolite.     

Zn/H-ZSM-5催化剂上的二甲醚芳构化反应

 考察了 H-ZSM-5 和 Zn/H-ZSM-5 催化剂的二甲醚芳构化性能. 结果表明, H-ZSM-5 分子筛催化剂酸性的增强和酸中心的增多有利于二甲醚芳构化. 当在 H-ZSM-5 催化剂中加入 2% Zn 时, 在 360 oC 下反应时总芳烃收率从 50.0% 增加至 66.2%, C8 芳烃收率从 28.6% 增加到 39.0%. 反应温度升高到 480 oC 时, 总芳烃收率增加至 78.0%.     

Optimization of hydrothermal synthesis of H-ZSM-5 zeolite for dehydration of methanol to dimethyl ether using full factorial design

H-ZSM-5 zeolite was synthesized by hydrothermal method.The effects of different synthesis parameters,such as hydrothermal crystallization temperature(170-190 C) and Si/Al molar ratio(100-150),on the catalytic performance of the dehydration of methanol to dimethyl ether(DME) over the synthesized H-ZSM-5 zeolite were studied.The catalysts were characterized by N 2 adsorption-desorption,XRD,NH 3-TPD,TGA/DTA,and SEM techniques.The full factorial design of experiments was applied to the synthesis of H-ZSM-5 zeolite and the effects of synthesis conditions and their interaction on the yield of DME as the response variable were determined.Analysis of variance showed that two variables and their interaction significantly affected the response.According to the experimental results,the optimized catalyst prepared at 170 C with the Si/Al molar ratio of 100 showed the best catalytic performance among the tested H-ZSM-5 zeolite.     

Effect of combining the metals of group VI supported on H-ZSM-5 zeolite as catalysts for non-oxidative conversion of natural gas to petrochemicals

The most prestigious catalyst applied in natural gas (methane) non-oxidative conversion to petrochemicals is 6%Mo/H-ZSM-5.Chromium,molybdenum and tungsten are the group VI metals.Hence,in this work,6%Mo/H-ZSM-5 was correlated with 3%Cr+3%Mo/H-ZSM-5 and 3%W+3%Mo/H-ZSM-5 as catalysts to examine their promoting or inhibiting effects on the various reactions taking place during methane conversion.The catalytic activities of these catalysts were tested in a continuous flow fixed bed reactor at 700℃ and a GHSV of 1500 ml·g-1 ·h-1. Characterization of the catalysts using XRD,TGA and TPD were investigated.XRD and NH3-TPD showed greater interaction between the W-phase and the Bronsted acid sites in the channels of the zeolite than between Cr-phase and the acid sites in the zeolite.     

不同晶粒尺寸H-ZSM-5催化剂上甲醇芳构化反应性能

芳烃是一类重要的有机化工基础原料,通常采用传统的石油路线生产芳烃,包括催化裂化和催化重整等工艺.由于石油资源的紧缺,以可再生资源为原料生产芳烃工艺的发展具有十分重要的意义.甲醇作为一种重要的基础原料,可来源于煤、天然气和生物质等,因此,甲醇制芳烃工艺(MTA)的研究受到日益关注.ZSM-5分子筛具有较大的比表面积、可调节的酸性、优良的择形选择性和很高的水热稳定性,因而在甲醇芳构化中展现出良好的催化性能.研究发现,甲醇转化率和产物分布与ZSM-5分子筛的酸性和多孔性等密切相关.本文通过调控模板剂与水的比例和晶化时间,采用水热法制备了一系列不同晶粒度H-ZSM-5分子筛催化剂,通过X射线衍射(XRD)、扫描电镜(SEM)、N2物理吸附脱附(BET)和X射线荧光光谱等技术对所得分子筛的理化性质、骨架结构和形貌进行了表征;采用吡啶红外光谱和NH3程序升温脱附技术对其酸性进行了分析,使用热重(TG)技术对反应后催化剂的积碳含量进行了分析,并将所制备的H-ZSM-5分子筛催化剂分别应用于MTA反应,系统性地探究分子筛晶粒度对其理化性质和MTA催化性能的影响.XRD结果表明,所合成的五种样品均具有典型的ZSM-5分子筛特征衍射峰且无杂晶,且具有不同的晶粒度,分别为4.0±0.3,1.2±0.2 μm,614.1±31.9、391.9±32.4和99.1±7.0 nm.N2物理吸附脱附曲线可以发现,晶粒度为99.1±7.0 nm的ZSM-5分子筛展现出典型的Ⅰ型和Ⅳ型物理吸附曲线且在较高的相对压力(P/Po=0.8-1.0)处有一个明显的H4型迟滞环,表明此分子筛具有介孔和大孔结构;BJH吸附孔径分布图表明,这些介孔主要分布在2-7和20-50 nm范围内;同时各样品的比表面积和孔体积随着其晶粒度的减小而增大.结果还表明五种不同晶粒度的ZSM-5分子筛具有相似的SiO2/Al2O3摩尔比和酸性质.MTA反应结果表明,随着催化剂晶粒度的降低,甲醇的平均转化率,芳烃选择性和BTX选择性有所提高,在300 min时晶粒度较大的三个催化剂上,甲醇转化率迅速降至90％,而晶粒度较小的两个催化剂上,甲醇转化率始终维持在95％以上,其中晶粒度为99.1±7.0 nm的样品上芳烃选择性最高(平均42％以上),BTX选择性达37％.对失活催化剂积碳含量分析,随着催化剂晶粒度的降低,积碳量降低.晶粒度较低的纳米分子筛催化剂具有更短的孔道,更高效的扩散性能,更高的比表面积和独特的梯级孔结构,因而在甲醇芳构化反应中展现出更长的寿命,更高的活性和更低的积碳量,在甲醇制芳烃工业化生产中具有巨大潜力.     

Ethanol conversion to aromatic hydrocarbons over several zeolite catalysts

Summary H-ZSM-5 (Si/Al₂ = 29) zeolite showed especially high activity in the conversion of ethanol to BTX (benzene, toluene, xylenes), while other zeolites exclusively formed ethylene. Noble metal catalysts supported on H-ZSM-5 (29) zeolite have high activity for the formation of BTX. Of these, Au/H-ZSM-5 catalyst can partially inhibit carbon deposition during the reaction, thus maintaining constant catalytic activity for BTX formation.     

Production of light olefins from methanol over modified H-ZSM-5: effect of metal impregnation in high-silica zeolite on product distribution

Research on Chemical Intermediates - Improvement of H-ZSM-5 catalyst to convert methanol to light olefins was studied in this research. High-silica H-ZSM-5 zeolite (Si/Al = 200)...     

C2-C2直链烯烃在HY 和H-ZSM-5分子筛上的吸附

采用ONIOM(B3LYP/6-311++G(d,p):UFF)分层计算方法, 研究了C₂-C₅直链烯烃在HY 和H-ZSM-5 分 子筛上的吸附性质. 理论计算结果表明: 烯烃与分子筛的Br?nsted 酸性位相互作用形成π配位超分子复合物; 随着碳链的增长, 烯烃的吸附能增加, 增加量近似为一个常数(HY 分子筛: 约12 kJ·mol^-1; H-ZSM-5 分子筛: 约 25 kJ·mol^-1), 与烷烃在分子筛上的吸附具有相同的规律. 双键位置对烯烃的吸附能影响很大, 2位烯烃的吸附能 要远大于1 位烯烃的吸附能. 不同类型分子筛对烯烃的吸附性能也有很大差别, 由于局域效应的影响, 小孔径 H-ZSM-5分子筛上的吸附能大于大孔径的HY分子筛,而且碳链越长,这种差别越大.从微观结构上看,吸附的烯 烃与H-ZSM-5分子筛酸性位的距离要远大于它们与HY分子筛酸性位的距离, 这是由于不同类型分子筛的微孔 结构产生的范德华作用是不同的,这种作用随着孔径的减小而增强.前线轨道分析表明, 对于小分子烯烃,大孔径 HY分子筛对其催化活性相近,而小孔径H-ZSM-5分子筛随着烯烃碳原子数的增加催化活性有减弱的趋势.     

Catalytic degradation of polyethylene using thermal gravimetric analysis and a cycled-spheres-reactor

Commercial samples of pure polyethylene were decomposed over H-ZSM-5 and Y-type zeolites using thermal gravimetric analysis (TGA) and a laboratory-scale-plant, so-called the cycled-spheres-reactor. By the TGA measurements, the activity and the deactivation behavior of the zeolite catalysts were determined. The plastic to catalyst ratio was varied to find out the optimal value for catalyst screening and for the operation of the cycled-spheres-reactor. In addition, the deactivation behavior of the zeolite catalysts was investigated. Y-type zeolites revealed lower activity and faster deactivation behavior than H-ZSM-5. Higher module of H-ZSM-5 and Y-type zeolite showed slower deactivation, but lower activity than lower module of those. Experiments in the cycled-spheres-reactor proved the results of the TGA measurements in terms of activity. The main products in the non-catalytic degradation were waxes, and when catalysts were applied, a high yield of oils was obtained at the expense of waxes. The product spectra of product oils obtained with catalysts lay mainly in the range C₄–C₁₀.     

Theoretical study of modes of adsorption of water dimer on H-ZSM-5 and H-Faujasite zeolites

Modes of adsorption of water dimer on H-ZSM-5 and H-Faujasite (H-FAU) zeolites have been investigated by a quantum embedded cluster approach, using the hybrid B3LYP density functional theory. The results indicate that there are two possible adsorption pathways, namely the stepwise process where only one water binds strongly to the (-O)3-Al-O(H) tetrahedral unit while the other weakly binds to the zeolite framework and the concerted process where both water molecules form a large ring of hydrogen-bonding network with the Br?nsted proton and an oxygen framework. With inclusion of the effects of the Madelung potential from the extended zeolite framework, for adsorption on H-ZSM-5 zeolite, both the neutral and ion-pair complexes exist with adsorption energies of -15.13 and -14.73 kcal/mol, respectively. For adsorption on the H-FAU, only the ion-pair complex exists with the adsorption energy of -14.63 kcal/mol. Our results indicate that adsorption properties depend not only on the acidity of the Br?nsted acidic site but also on the topology of the zeolite framework, such as on the spatial confinement effects which lead to very different adsorption structures for the ion-pair complexes in H-ZSM-5 and H-FAU, even though their adsorption energies are quite similar. Our calculated vibrational spectra for these ion-pair complexes support previous experimental IR interpretations.     

H-ZSM-5分子筛形貌对ZnCr2O4/H-ZSM-5双功能催化剂合成气制芳烃催化性能的影响

采用水热法，通过改变合成条件选择性制备出具有球状堆积、薄片状、中空和海绵条状结构的四种不同形貌的H-ZSM-5分子筛，并采用XRD、SEM、Py-FTIR、NH₃-TPD、ICP和N₂物理吸附等手段对其结构性质进行了表征。将具有尖晶石结构的ZnCr₂O₄复合氧化物与不同形貌的H-ZSM-5分子筛组成ZnCr₂O₄/H-ZSM-5双功能催化剂，应用于合成气直接制芳烃（STA）的反应过程，研究了H-ZSM-5分子筛形貌对该双功能催化剂STA性能的影响。结果表明，H-ZSM-5分子筛形貌对ZnCr₂O₄/H-ZSM-5的合成气制芳烃催化性能具有重要影响；不同形貌H-ZSM-5分子筛的芳烃选择性由高到低顺序依次为球状堆积 > 海绵条状 > 中空结构 > 薄片状结构。其中，ZnCr₂O₄氧化物与具有球状堆积结构的H-ZSM-5分子筛组成的ZnCr₂O₄/H-ZSM-5（sphere）双功能催化剂在STA反应过程中表现出最佳的催化性能：在350℃和3.0 MPa条件下，CO转化率为12.6%，芳烃选择性高达68.8%，而甲烷、C_2-4⁰烷烃和CO₂选择性分别降低至1.3%、14.3%和41.4%。这是由于球状堆积H-ZSM-5分子筛粒径适中（约350 nm），孔道长度适宜，适合芳烃产物的扩散但又能避免低碳烃类过早扩散出酸性分子筛孔道，从而有利于合成气转化中间产物的芳构化，提高芳烃产物的选择性。     

Core-shell H-ZSM-5/silicalite-1 composites: Brønsted acidity and catalyst deactivation at the individual particle level

A combination of in situ UV-Vis and confocal fluorescence micro-spectroscopy is applied to investigate the influence of an external silicalite-1 shell on the Br?nsted acidity and coke formation process of individual H-ZSM-5 zeolite crystals. Three probe reactions were used: oligomerization of styrene, methanol-to-olefin (MTO) conversion and aromatization of light naphtha (LNA) derivatives. Oligomerization of styrene leads to the formation of optically active carbocationic oligomers. Different styrene substitutions indicate the conversion ability of the catalyst acid core, a preferred alignment of the oligomers within the straight zeolite channels and a Br?nsted acidity gradient throughout the zeolite crystal. Both the MTO conversion and the LNA process lead to limited carbonaceous deposition within the external silicalite-1 layer. This outer shell furthermore prevents the growth of extended coke species at the zeolite external surface. During MTO, the formation of carbonaceous compounds initiates at the center of the H-ZSM-5 zeolite core and expands towards the zeolite exterior. This coke build-up starts with a 420 nm UV-Vis absorption band, assigned to methyl-substituted aromatic carbocations, and a second band around 550 nm, which is indicative of their growth towards larger conjugated systems. Aromatization of linear and branched C5 paraffins causes negligible darkening of the zeolite crystals though it forms fluorescent coke deposits and their precursors within the H-ZSM-5 catalyst. Olefin homologues on the contrary cause pronounced darkening of the zeolite composite. Methyl-branching of these reactants slows down the coke formation rate and produces carbonaceous species that are more restricted in their molecular size.     

Catalytic activity of H-ZSM-5 and H-ZSM-5/AL-MCM-41 in the conversion of ethanol to gasoline fraction hydrocarbons

H-ZSM-5 (Si/Al = 10.6 and 20) efficiently catalyzes the transformation of ethanol into C₅-C₁₂ gasoline hydrocarbons in 27–33 mass % yield at 320°C and feed rate 20 mmol C₂H₅OH/(gcat·h). Only ethylene is produced on the mesoporous zeolite H-ZSM-5/Al-MCM-41 with 100% ethanol conversion. This discrepancy may be attributed to blockage of the ZSM-5 micropores in the mesoporous zeolite structure.     

Impact of Coke Deposition on Diffusion of Methanol in a Pellet of Zeolite-Containing Catalyst

Theoretical and Experimental Chemistry - The diffusion of methanol in a catalyst pellet containing H-ZSM-5 zeolite and aluminum oxide before and after coke deposition in the conversion of methyl...     

Influence of the ZSM-5 Support Acidity on the Catalytic Performance of Pd/ZSM-5 in Lean Methane Oxidation

Although zeolites are characterized by their special acidic properties, there is still no clear consensus on the effect of zeolite support acidity on the catalytic activity of supported Pd catalyst in methane oxidation. Herein, a series of Pd/H-ZSM-5 and Pd/Silicalite-1 catalysts was prepared by the deposition-precipitation method and used in lean methane oxidation. The effect of ZSM-5 support acidity on the catalytic performance of Pd/ZSM-5 was investigated. The results indicate that with the decrease of Si/Al ratio(x), viz., the increase of acid sites in H-ZSM-5(x), the catalytic activity of Pd/H-ZSM-5(x) increases substantially; the activity of various catalysts in the lean methane oxidation decreases in the order of Pd/H-ZSM-5(28)>Pd/H-ZSM-5(48)>Pd/H-ZSM-5(88)>Pd/H-ZSM-5(204)>Pd/Silicalite-1. Furthermore, various characterization measures reveal that the catalytic activity of Pd/H-ZSM-5(x) in lean methane oxidation is mainly related to the Lewis acid sites in the H-ZSM-5 support, whereas less relevant to the Brønsted acid sites. The abundant Lewis acid sites in H-ZSM-5 are capable to enhance the interaction between the Pd species and H-ZSM-5 support, which can inhibit the agglomeration of Pd particles and improve the dispersion of Pd species, and thus boost the catalytic activity of Pd/H-ZSM-5 in methane oxidation.     

Catalytic properties of RhSe<Subscript>2</Subscript>/Ga/H-ZSM-5 system in the reaction of glycerol dehydration in the gas phase

Catalytic properties of the RhSe₂/Ga/H-ZSM-5 system formed upon thermal treatment of a mechanical mixture of rhodium selenochloride Rh₂Se₉Cl₆ and a gallium-containing zeolite Ga/H-ZSM-5 at 300–340°C in a flow of nitrogen were studied in the course of glycerol dehydration in the gas phase. It was shown that the promotion of Ga/H-ZSM-5 with rhodium selenide RhSe₂ makes higher the yield of the target product acrolein.     

Effects of ammonium exchange and Si/Al ratio on the conversion of methanol to propylene over a novel and large partical size ZSM-5

One type of ZSM-5 zeolite with large partical size was prepared and characterized by XRD, SEM, N2 adsorption-desorption, XRF, Py-IR and NH3-TPD techniques. Effects of ammonium exchange and SiO2/Al2O3 molar ratios on the reaction of methanol to propylene (MTP) over Na-ZSM-5 and H-ZSM-5 zeolites have been studied in a fixed-bed flow reactor under the operating conditions of T = 500 °C, P = 1 atm, and WHSV = 6 h-1. Ammonium exchange led to a rapid decrease in Na content for Na-ZSM-5 zeolite. The reaction results indicated that Na-ZSM-5 and H-ZSM-5 with different SiO2/Al2O3 molar ratios all exhibited high activity for methanol conversion. Ammonium exchange and the decreased SiO2/Al2O3 molar ratio of ZSM-5 zeolite led to an increase both in strong acid sites and weak acid sites. Na-ZSM-5 with high SiO2/Al2O3 molar ratio was favorable for the formation of propylene. The highest propylene selectivity (45.9%) was obtained over Na-ZSM-5 zeolite catalyst with SiO2/Al2O3 molar ratio of 220.     

Selective acetylation of toluene to 4-methylacetophenone over zeolite catalysts

The vapour phase acetylation of toluene has been catalysed by acidic H-ZSM-5, H-mordenite and REY zeolite catalysts at 453 K in a tubular reactor at atmospheric pressure. H-ZSM-5 exhibited the best results during the reaction with respect to rate of acetylchloride conversion (TOF=7.5 mol s⁻¹ mol⁻¹ Al×10⁻⁴), conversion of acetyl chloride (60.2 wt.%) and selectivity for 4-methylacetophenone (88.3%) compared to both H-mordenite and REY zeolites. It is revealed that the activity and selectivity of the catalyst strongly depend on the acidic properties and pore openings of the zeolites, respectively. It is observed that isomer ratio (4-methylacetophenone/2-methylacetophenone) is influenced by the reaction conditions and type of zeolite used in the reaction. With increasing reaction temperature and toluene to CH₃COCl molar ratio, the conversion of CH₃COCl (ACT) increases, while it decreases with the increase in reaction time, weight hourly space velocity (WHSV), Na-content and silica to alumina molar ratio of H-ZSM-5 in the acetylation of toluene. H-ZSM-5 is deactivated under the reaction conditions.     

Conversion of methanol into hydrocarbons over zeolite H-ZSM-5: ethene formation is mechanistically separated from the formation of higher alkenes

The widely debated reaction mechanism for the conversion of methanol to hydrocarbons over acidic zeolite H-ZSM-5 has been investigated using isotopic labeling. The mechanistic findings for H-ZSM-5 are clearly different from those previously described at a detailed level for H-beta and H-SAPO-34 catalysts. On the basis of the current set of data, we can state that, for H-ZSM-5, ethene appears to be formed exclusively from the xylenes and trimethylbenzenes. Moreover, propene and higher alkenes are to a significant extent formed from alkene methylations and interconversions. This implies that ethene formation is mechanistically separated from the formation of higher alkenes, an insight of utmost importance for understanding and possibly controlling the ethene/propene selectivity in methanol-to-alkenes catalysis.