Ambient curable latex films and adhesives based on natural rubber bearing Acetoacetoxy functionality

The study described in this paper first demonstrates that a newly modified form of natural rubber, namely graft copolymers of natural rubber with poly (acetoacetoxyethyl methacrylate), NR‐g‐PAAEM, is able to undergo a cross‐linking reaction at room temperature by reaction with a water dispersible polyisocyanate based on hexamethylene diisocyanate (poly‐HDI). Attenuated total reflectance Fourier transform infrared (ATR‐FTIR) analysis indicated that amide groups were formed by the reaction of the acetoacetyl groups (AcAc) present in the grafted poly (acetoacetoxyethyl methacrylate) (PAAEM) chains with the poly‐HDI. This observation was accompanied by a noticeable increase in the tensile strength of the NR‐g‐PAAEM latex films when adding poly‐HDI to the latex prior to film formation. DMTA analyses also revealed a shift in the tan δ peaks, corresponding to the transitions of both NR‐g‐PAAEM and free PAAEM phases, to higher temperatures. These results provide firm evidence of cross‐linking between NR‐g‐PAAEM chains by reaction with poly‐HDI during film formation under ambient conditions. Adhesives for bonding wood to wood based on the NR‐g‐PAAEM latex were then prepared, using poly‐HDI as the cross‐linker. The lap shear strength of the resulting adhesives exhibited a maximum value of 2657 KPa when a poly‐HDI:AAEM molar ratio of 3:1 was employed. It was also observed that the adhesive attained about approximately 89% of the highest lap shear strength after it was allowed to set at 30°C for 24 hours. Hence, the use of poly‐HDI in cross‐linking NR particles bearing grafted PAAEM offers great potential for developing latex adhesives and coatings capable of curing under ambient conditions.     

Surface self-segregation, wettability, and adsorption behavior of core-shell and pentablock fluorosilicone acrylate copolymers

The surfaces of films cast from core-shell fluorosilicone acrylate copolymer (BA/MMA/DFHM and BA/MMA/DFHM/MPTMS/D(4)) latexes and linear pentablock fluorosilicone acrylate copolymer (PDMS-b-(PMMA-b-PDFHM)(2)) solutions are intensively investigated and compared by XPS, DCA, AFM, and QCM-D measurements. It is found that the molecular structures and in-solution aggregate structures of these well-defined copolymers have a dramatic influence on the surface structure formation, surface wetting, and adsorption behavior. The PDMS-b-(PMMA-b-PDFHM)(2) film cast from chloroform solution with high concentration of low-density unimers is able to perform as strong surface self-segregation of fluorine-containing groups as core-shell copolymer latex films. The BA/MMA/DFHM/MPTMS/D(4) in the core-shell latex particles exhibits the less pronounced surface self-segregation of silicon-containing groups than PDMS-b-(PMMA-b-PDFHM)(2) due to the occurrence of cross-linking reactions between polysiloxane chains. Indeed, such reactions induce the formation of silica network within the film material, which immobilizes tightly the fluorinated groups on the film surface and thus endows the film with higher surface structural stability for water compared to PDMS-b-(PMMA-b-PDFHM)(2) film with similar surface fluorine concentration and even higher silicon concentration. Still, the PDMS-b-(PMMA-b-PDFHM)(2) film definitely demonstrates higher advancing and receding contact angles for water than BA/MMA/DFHM/MPTMS/D(4) latex film in the case of synergism between surface enrichment of fluorine and silicon.     

Poly(trialkylsilyl methacrylate)s: A family of hydrolysable polymers with tuneable erosion profiles

Polymers containing hydrolytically labile trialkylsilyl ester side groups were synthesised via a conventional and a controlled radical polymerization. The trialkylsilyl methacrylate monomer unit was chosen for its capacity to hydrolyse into basic, acid or sea water varying the hydrophilic character of the resulting polymer backbone with time. The hydrolysis or saponification reaction of the ester bond of the trialkylsilyl methacrylate was monitored through a ¹H NMR study showing the formation of siloxane side-products. Several copolymers and polymer blends were prepared as matrixes for controlled erodible systems. Their capacity to hydrolyse was demonstrated through SEM investigations with selective dissolution of free films containing hydrolysable copolymers and PMMA blends. Well-defined random and diblock copolymers with methyl methacrylate were investigated to show the effect of the microstructure on the erosion properties of the corresponding coatings. Poly(methyl methacrylate-b-tert-butyldimethylsilyl methacrylate) diblock copolymers synthesised through the RAFT process showed a better control of the erosion with a constant erosion rate over a long-time service in sea water at pH = 8.2. In addition, experiments showed that the erosion rate could be modulated by varying the molar proportion of hydrolysable side groups onto the copolymer backbone and the weight amount of copolymers mixed with PMMA in toluene solution.     

Effect of the acrylic acid content on the permeability and water uptake of poly(styrene-co-butyl acrylate) latex films

In this contribution, a theoretical modeling of the latex film formation is presented and compared to experimental results: water vapor permeability and latex film capacitance are studied as a function of acrylic acid content in poly(styrene-co-butyl acrylate) latex films. It has been shown that both water uptake and water vapor permeability are mainly affected by film morphology which in turn is defined by intercolloidal interaction and drying rate.     

有机硅改性丙烯酸酯共聚乳液合成方法及胶膜性能的研究

用一次投料法、单体乳液滴加法和引发剂滴加法有机硅改性丙烯酸酯共聚乳液，聚合过程、胶粒形态及乳液稳定性的观测结果表明：单体乳液滴加法是合成该类乳液的最佳方法，研究了单体乳液滴加法中有机硅含量与聚合反及胶膜性能的关系，结果表明：有机硅含量在１５％以下时，聚合反应可以顺利进行，胶膜性能不仅依赖于聚合时有机硅单体的总量，而且还依赖于有机硅单体中活性硅氧烷所占的比例。     

Film formation from pure and mixed latices; transient fluorescence study

A fast transient fluorescence technique was used to study latex film formation induced by organic solvent vapor. Mixtures of pyrene (P)- and naphthalene (N)-labeled and/or pure naphthalene-labeled latex films were prepared separately from poly(methyl methacrylate) (PMMA) particles. Then these pure and mixed latex films were exposed to vapor of various chloroform-heptane mixtures in seven different experiments. In both films, fluorescence lifetimes from N were monitored during vapor-induced film formation. It was observed that N lifetimes decreased as the vapor exposure time is increased. A Stern-Volmer kinetic analysis was used for low quenching efficiencies to interpret the decrease in N lifetimes. A Prager-Tirrell model was employed to obtain back-and-forth frequencies, nu, of reptating PMMA chains during latex film formation induced by solvent vapor. In both pure and mixed latex films, nu values were found to be correlated with the chloroform content in the vapor mixture. It was observed that polymer interdiffusion obeyed a t1/2 law during film formation.     

Preparation of starch-<Emphasis Type="Italic">g</Emphasis>-PMMA,starch-<Emphasis Type="Italic">g</Emphasis>-P(MMA/BMA) and starch-<Emphasis Type="Italic">g</Emphasis>-P(MMA/MA) nanoparticles and their reinforcing effect on natural rubber by latex blending: a comparative study

Nanoparticles including starch-graft-methylmethacrylate, starch-graft-(methylmethacrylate/methyl acrylate), starch-graft-(methyl methacrylate/butyl methacrylate) were synthesized via emulsifier-free emulsion polymerization and were blended with natural rubber latex at various mass ratios. Chemical structure of graft copolymers was confirmed by Fourier transform infrared. Transmission electron microscopy demonstrated the core-shell structures of the nanoparticles distributed uniformly around the natural rubble particles. The tensile strength of blend films was significantly enhanced by addition of graft copolymers. Besides, scanning electron microscopy and atomic force microscopy showed the blend film had smooth surface.     

Hydrophobic Properties of Thin Films of Comb-Shaped Perfluorohexylethyl Methacrylate-Polydimethylsiloxane Copolymers Deposited from Supercritical Carbon Dioxide Solutions

Comb-shaped copolymers of perfluorohexylethyl methacrylate and methacryloxypropyl-terminated polydimethylsiloxane are synthesized by radical polymerization in supercritical carbon dioxide, solubility of the copolymers in supercritical carbon dioxide is studied, and hydrophobic properties of thin films obtained via precipitation of the copolymers from trifluorotrichloroethane and supercritical carbon dioxide solutions on substrates are examined. On the basis of water and dimethyl sulfoxide contact angle measurements, the specific free surface energy of the formed films is calculated. It is shown that the thin films of the copolymers have a lower surface energy and are characterized by a smaller water contact angle hysteresis than the films based on homopolymer poly(perfluorohexylethyl methacrylate). A comparative testing of coatings based on the homopolymer and copolymer deposited from solutions in supercritical carbon dioxide on the surface of nylon fabrics is performed. It is found that copolymer-coated fabrics have on average higher water contact angles.     

反应性复合乳液的合成、表征及其交联反应

利用种子半连续乳液聚合方法合成了核层或壳层带有环氧基以及壳层带有羧基的3种不同核/壳结构的乳胶粒子,通过物理共混带环氧基和羧基的乳胶粒子,得到了两种反应性复合乳液.利用透射电镜和激光动态光散射对乳胶粒子进行了表征,其粒径分布较窄,粒径分布的多分散系数为0.062,平均粒径约76 nm,乳胶粒子具有明显的核/壳结构.通过胶膜的凝胶率和膨胀率的测定和红外光谱分析对反应性复合乳液中乳胶粒子的扩散及交联反应进行了研究,并探讨了不同核壳结构复合乳液对涂膜机械性能的影响.研究表明,当反应性复合乳液中的环氧基和羧基分别分布在乳胶粒子的核层和壳层时,有利于聚合物分子链的充分扩散和化学交联反应的进行,从而提高涂膜的物理化学性能,当甲基丙烯酸缩水甘油酯(GMA)含量为10 wt%时,涂膜的拉伸强度达20.3 MPa.     

Emulsifier-free latex of fluorinated acrylate copolymer

Emulsifier-free latices of fluorinated acrylate copolymers were prepared by semicontinuous polymerization method, with perfluoroalkylethyl methacrylate (Zonyl TM) as a fluoromonomer. Ultrasonic at 40 kHz was adopted to help monomers disperse well in water. The relationships of polymerization conditions between the final conversion and polymerization stability were discussed in detail and the optimal polymerization condition was given. A fluorinated acrylate copolymer was finally obtained and its T_g was 54 °C. The average particle size of the latex was about 601 nm and the particle size distribution of the latex was narrow. The latex film exhibited a low surface free energy and good surface property. By using 6% Zonyl TM, the water contact angle of the film-air interface increased significantly and reached to 110.2°. Compared with the latex film of fluorine-free polyacrylate prepared under the similar polymerization condition, the fluorinated latex film had a better water-resistance and thermal stability.     

Chemical heterogeneity in emulsion copolymers of carboxylic monomers

Copolymer latices of butylacrylate (BA) with acrylic and methacrylic acid (AA and MAA) were prepared by batch type emulsion polymerization, and, for comparison, copolymers with identical monomer composition were prepared by batch type solution polymerization.The distribution of the carboxylic monomers in the latex particles and the serum was studied by density gradient and sedimentation experiments with the analytical ultracentrifuge. Dynamic mechanical measurements of films of these copolymers were used to determine the storage and loss moduli as a function of temperature. From these measurements the position and extension of the glass transition range on the temperature scale is obtained. For heterogeneous emulsion copolymers with two glass transition temperatures the distribution of the carboxylic monomer units in the different copolymer phases can be determined. Electron microscopy of ultra thin cross-sections of stained films gave further insight into the film morphology.The combination of the results obtained with the different methods gives rise to the following clues: In the BA/AA latices about 40% (by weight) of the total AA used in the recipe are found in the serum as a water soluble polymer, about 50% are found to increase the glass transition temperatureT _g of the bulk of the BA copolymer and, therefore, are thought to be incorporated into the interior of the latex particles, and the remaining 10% are, conclusively, located on the particle surface.In the BA/MAA latices no water soluble copolymer could be detected in the serum, about 90% of the MAA used is found in the bulk of the copolymer, and about 10% form a second hard phase on the surface of the latex particles.Dynamic mechanical measurements on the copolymer latex films show at least two phases with different glass transition temperatures: the bulk of the copolymer with a relatively low content of (M)AA units and a glass transition range at low temperatures, and a second (M)AA rich phase with a highT _g.The latter phase forms a honeycomb-like structure surrounding the packed latex particles. That results in a three-dimensional network of polymer with a highT _g extending throughout the latex film. In spite of the fact that this phase is built from a small fraction of the total copolymer only, it has a very pronounced influence on the performance behaviour of latex films.Dedicated to Professor Dr. R. Manecke on the occasion of his 70th birthday.     

Fast transient fluorescence technique (FTRF) for studying vapor-induced latex film formation

A fast transient fluorescence (FTRF) technique was used to study latex film formation induced by organic solvent vapor. Seven different films with the same latex content were prepared separately from poly(methyl methacrylate) (PMMA) particles and exposed to vapor of various chloroform-heptane mixtures in seven different experiments. Latex films were prepared from pyrene (Py)-labeled latex particles and fluorescence lifetimes of Py were monitored during vapor-induced film formation. It was observed that pyrene lifetimes decreased as vapor exposure time increased. A Stern-Volmer kinetic analysis was used for low quenching efficiencies to interpret the decrease in pyrene lifetimes. A Prager-Tirrel model was employed to obtain back-and-forth frequencies, nu, of the reptating PMMA chains during latex film formation induced by solvent vapor. nu values were found to be correlated with chloroform content in vapor mixture. It was observed that polymer interdiffusion obeyed a t(1/2) law during film formation. The results of optical transmission experiments were found to support these findings.     

Effect of Molecular Weight on Packing during Latex Film Formation

A UV-visible technique is used to study the evolution of transparency during film formation from latex particles. Latex particles with high and low molecular weight (HM and LM) polymethyl methacrylate (PMMA) are used to prepare films. Two sets of films with different latex content were prepared from HM and LM particles separately, by annealing PMMA particles above the glass transition temperature. Transmitted photon intensity, I(tr), from HM and LM films increased as the annealing temperature was increased. The increase in the transmitted photon intensity is attributed to the latex content (film thickness) for the annealed film samples. It is suggested that as the latex particles are packed (film thickness is increased) fewer voids or cracks are formed in the films. Positive and negative absorption coefficients are measured below and above 210 and 180 degrees C annealing temperatures for the HM and LM films. Packing coefficients are obtained for films in various latex contents. It is observed that LM particles are packed much easier than HM particles. Copyright 2001 Academic Press.     

优化含氟丙烯酸酯共聚物乳胶膜表面性能的方法研究

含氟丙烯酸酯乳液由于氟的引入具有优异的表面性能,在涂料、胶粘剂、纺织助剂等领域得到广泛应用.然而含氟单体成本较高,而且产物中乳化剂的存在影响了含氟丙烯酸酯乳液涂膜的抗污、疏水疏油等特性.如何采取有效措施提高含氟丙烯酸酯共聚物乳胶膜的表面性能,是其走向产业化急需解决的问题.针对这方面问题,本文主要从含氟单体的利用率、设计乳胶粒结构、共聚物链结构以及乳胶膜的后处理等方面对近年来的研究成果进行了综述.     

Nanostructured latexes made by a sequential multistage emulsion polymerization

A series of linear and lightly crosslinked nanostructured latices was prepared by a sequential multistage semicontinuous emulsion polymerization process alternating styrene (S) and n‐butyl acrylate (BA) monomer feeds five times, that is ten stages, and vice versa, along with several control latices. Transmission electron micrographs of the RuO₄‐stained cross sections of nanostructured and copolymer latex particles and films showed that their particle morphologies were not very different from each other, but the nanostructured latex particles were transformed into a nanocomposite film containing both polystyrene (PS) and poly(n‐butyl acrylate) (PBA) nanodomains interconnected by their diffuse polymer mixtures (i.e. interlayers). The thermal mechanical behaviors of the nanostructured latex films showed broad but single T_gs slightly higher than those of their counterpart copolymer films. These single T_gs indicated that their major component phases were the diffuse interlayers and that they behaved like pseudopolymer alloys. The minimum film formation temperatures of nanostructured latices capped with PBA and PS, respectively, were 15 °C lower than and equal to those of their counterpart copolymer latices, but their T_gs were about 10 °C higher. Consequently, nanostructured latices enabled us to combine good film formation with high strengths for adhesives and coatings applications. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2826–2836, 2006     

Kinetics of latex formation of PBMA latex in the presence of alkali soluble resin using atomic force microscopy

 The effect of alkali-soluble resin (ASR), poly(ethylene-co-acrylic acid), EAA, postadded to emulsifier-free monodisperse poly(butyl methacrylate) (PBMA) latexes on the kinetics of film formation was investigated using atomic force microscopy (AFM). Corrugation height of latex particles in films was monitored at various annealing temperatures as a function of annealing time. Enhanced polymer diffusion was found in a latex film containing ASR regardless of anneal-ing temperature. With increasing annealing temperature, a much higher rate of polymer diffusion was found in latex films containing ASR. These results can be interpreted that the low molecular weight and low Tg EAA resin adsorbed at the particle surface is more susceptible to diffusion than that of the PBMA in the film formation stage, thus it enhances the mobility of PBMA polymer. Received: 30 October 1997 Accepted: 20 March 1998     

Monolayer properties of mixtures of poly(n-stearyl methacrylate), poly(n-lauryl methacrylate), and their corresponding copolymers

The monolayer properties of poly(n-stearyl methacrylate), poly(n-lauryl methacrylate), and their mixtures at various ratios of the two polymers have been studied from the measurements of their surface pressure–area isotherms at air–water interface. The monolayer properties of their mixtures have been compared with those of their corresponding copolymers. The results show that the isotherms of the mixed monolayers have two break points at higher pressures than that of poly(n-lauryl methacrylate). This suggests that the mixtures may form more stable films that consist of separate phases of the two homopolymers, although each phase may contain a small amount of the other. The isotherms of the copolymer monolayers indicate a phase transition from liquid condensed to solid film between 50 segment mole % and 70% poly(n-stearyl methacrylate). The monclayer of these copolymers has properties that differ from those of the corresponding mixtures of two pure homopolymers and is more compatible than the mixtures of pure homopolymers.     

Reactive Surfactant in the Emulsion Copolymerization of Methyl Methacrylate and Octyl Acrylate

The emulsion copolymerization of methyl methacrylate and octyl acrylate was studied using a reactive surfactant ammonium sulfate allyloxy nonylphenoxy poly(ethyleneoxy) (10) ether (DNS‐86), and a conventional surfactant sodium dodecylbenzene sulfonate (DBS) with a similar structure as a comparison sample. A series of latex samples have been prepared with two kinds of surfactants, and their properties have been characterized and compared. ¹H‐NMR proves that the reactive surfactant has been incorporated into the resulting copolymers. The atomic force microscopy (AFM) proves that the reactive surfactant DNS‐86 migrate to the surface of the latex film to a much less degree than the conventional surfactant DBS. Transmission electron microscopy (TEM) demonstrates that there are some differences in the particle morphologies. The stability and water‐resistance of the latex films prepared by reactive surfactant DNS‐86 are better than those prepared by the conventional surfactant DBS.     

Photo‐crosslinked fluorinated thin films from azido‐functionalized random copolymers

Random copolymers of styrene, p‐azidomethylstyrene and 1H,1H,2H,2H‐perfluorodecyl methacrylate were prepared in two steps involving nitroxide‐mediated radical copolymerization and azidation reaction and further characterized by ¹H and ¹⁹F NMR, size exclusion chromatography, differential scanning calorimetry, and thermal gravimetric analysis. Ultrathin films of these azidomethyl‐functionalized fluorinated random copolymers, with thicknesses ranging from 20 to 100 nm, were spin coated onto Si substrates and then crosslinked by ultraviolet irradiation resulting in smooth and insoluble crosslinked fluorinated polymer mats. The surface properties of the supported thin films were investigated by X‐ray photoelectron spectroscopy and water contact angle measurements. These tailored photo‐crosslinked coatings afford a versatile control and homogenization of the wetting properties of different organic and inorganic substrates. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3888–3895, 2010     

自交联型含氟丙烯酸酯共聚物的合成与表征

含氟丙烯酸酯;自交联;无皂乳液;接触角滞后