HMF催化合成生物基聚酯单体FDCA

在石油资源日渐紧缺的背景下,充分利用自然界中可再生的生物质资源无疑是缓解当前和未来资源危机的有效手段,基于生物质平台分子的绿色化工正在逐渐替代传统石化产品的生产模式。来源于生物质的5-羟甲基糠醛(HMF)经过催化氧化可合成高附加值化学品2,5-呋喃二甲酸(FDCA)。FDCA是生产绿色聚合物聚2,5-呋喃二甲酸乙二酯(PEF)的重要单体。综合近年来利用热、电、光与生物催化模式进行的HMF氧化研究成果,热催化在产率与产品纯度方面显示出明显优势,但其对高能耗与高氧压的依赖限制了在工业中的应用。以电催化和光催化为基础的催化模式能够高效利用电能和太阳能,氧化活性物种丰富可调,有广阔应用前景。此外,生物催化模式虽目前产率较低,但具有反应条件温和、选择性高的突出特点,是未来有效利用生物质资源的重要发展方向。本文对氧化途径与相应反应机理进行讨论,并全面地总结了目前由HMF催化氧化生产FDCA的研究现状,包括已取得的进展与将面临的挑战,最后对未来发展方向与前景进行了展望。     

生物基聚酯单体2,5-呋喃二甲酸的制备及应用研究进展

化石资源的巨量使用所带来的环境污染、气候变暖和资源能源危机等问题已日益成为全球学术界和产业界关注的焦点,发展绿色可再生生物质资源是当今研究的重中之重.2,5-呋喃二甲酸(FDCA)作为最有价值的生物基平台化合物之一,逐渐受到广泛关注.综述了化学法和生物法制备FDCA的研究进展,介绍了FDCA在聚酯、聚酰胺、金属有机骨架材料、药化合成、增塑剂等方面的应用,并对应用前景和研究趋势进行了展望.     

电催化氧化制备2,5-呋喃二甲酸

在第75届联合国大会上,我国承诺力争在2030年前实现碳达峰、2060年前实现碳中和。主要由光合作用产生的生物质将在双碳目标中扮演重要角色,通过高效转化可衍生出一系列替代化石产品的高值化学品。其中,2,5-呋喃二甲酸(FDCA)由于具有与石油基对苯二甲酸(TPA)相似的共轭碳环和二酸结构,可替代TPA用于合成热稳定性能、气体阻隔性能更优的生物基呋喃聚酯,大幅降低聚酯行业对化石资源的严重依赖。此外,FDCA在医药、香料、金属配位化学方面也有广泛应用,从而被认为是12种最具潜力的生物基平台化合物之一。FDCA通常可由5-羟甲基糠醛(HMF)通过催化氧化进行合成。相比于需要贵金属催化剂、高温和高压条件、以化学势作为驱动力的传统热催化方法,电催化氧化采用电极电势作为主要驱动力,是更为绿色和高效的新颖合成方法。本综述对电催化氧化制备FDCA反应所用的贵金属、过渡金属和非金属催化剂进行了总结与分析,梳理了催化剂设计和反应机理的研究脉络,并指出了该领域发展所面临的挑战与机遇。     

含呋喃环生物基聚酰胺的合成

随着环境保护和化石资源问题的日益严峻,开发基于可再生生物质资源的生物基高分子材料,成为未来的发展趋势。作为最具有价值的生物基平台化合物之一,呋喃二甲酸及其衍生物可用于制造精细化学品和高分子材料。近年来,通过熔融聚合、溶液聚合、界面缩聚和固相缩聚等方法,将呋喃二甲酸及其衍生物与二元胺反应,制备出不同结构的生物基聚酰胺的均聚物和共聚物。本文从单体、聚合方法、聚合物结构和性能等方面,对含呋喃环生物基聚酰胺的合成作一总结,同时对这一领域的前景和挑战进行了探讨。     

呋喃基聚酯的结构与性能关系研究进展

呋喃基聚酯是指以2,5-呋喃二甲酸(FDCA)为主要单体合成的生物基或部分生物基高分子,其主链含有刚性的呋喃环,因而在结构、性能上与大规模使用的传统石油基芳香族聚酯(如PET、PBT)相似,有望在瓶、片、薄膜、化纤等领域部分替代后者。本文综述了呋喃基聚酯的分子结构、聚集态结构以及力学、气体阻隔、降解等性能方面的最新研究进展,讨论了结构与性能之间的关系。重点关注呋喃基聚酯突出的阻隔性能及其对应的影响因素,主要从分子结构(呋喃环的非对称性和极性)和聚集态结构(结晶等)两方面加以阐明。简介了呋喃基聚酯的发展现状及其在包装、纺织等领域的潜在应用,并展望其主要研究趋势。     

PtRuAgCoNi高熵合金纳米颗粒高效电催化氧化5-羟甲基糠醛

5-羟甲基糠醛(HMF)的电催化氧化被认为是合成2,5-呋喃二甲酸(FDCA)最环保、经济和有效的方法之一,它可作为聚呋喃二甲酸乙二醇酯(PEF)的生物基前体。在这项工作中,我们通过低温溶剂热法合成了PtRuAgCoNi高熵合金纳米颗粒,并在不改变颗粒结构和组成的情况下进行了简易的处理以去除表面活性剂。负载在碳载体上的合金纳米催化剂无论是否含有表面活性剂在HMF电催化氧化为FDCA的过程中都表现出比商业Pt/C更好的催化性能。且表面活性剂的去除可以进一步提高其电催化性能,表明高熵合金纳米粒子在电催化和绿色化学中具有广阔的应用前景。     

聚对苯二甲酸二甲酯/聚2,5-呋喃二甲酸二甲酯嵌段聚酯的合成与表征

以生物基单体2,5-呋喃二甲酸、乙二醇为原料合成聚2,5-呋喃二甲酸乙二醇酯(PEF)。采用熔融酯交换法以PEF聚酯部分取代聚对苯二甲酸乙二醇酯(PET),制备了系列PET-b-PEF嵌段共聚酯。通过核磁共振仪(NMR)、差示扫描量热仪(DSC)、热失重仪(TGA)、X射线衍射仪(XRD)等技术手段表征了共聚酯的结构和性能。结果表明,该系列共聚酯的玻璃化转变温度(Tg)在75.8~80.3℃之间,且随着PEF链段质量分数的增加,PET-b-PEF嵌段共聚酯的Tg先降低后升高,结晶度和熔融温度逐渐降低。当PEF链段含量高于15%时,共聚酯没有结晶峰。该系列共聚酯具有良好的热稳定性,起始分解温度在392.2~407.9℃之间,与所制备的PET起始分解温度403.3℃接近。且当共聚酯中PEF链段含量低于15%时,起始分解温度均在407℃左右,优于PET的热稳定性。     

聚对苯二甲酸-2,5-呋喃二甲酸乙二醇无规共聚酯的合成与表征

以对苯二甲酸、2,5-呋喃二甲酸(FDCA)和乙二醇为原料,钛酸四丁酯为催化剂,采用直接酯化法,通过改变对苯二甲酸与2,5-呋喃二甲酸摩尔比合成了一系列高分子量线性聚对苯二甲酸-2,5-呋喃二甲酸乙二醇无规共聚酯(PEFT).运用1H-NMR和13C-NMR表征并确立了共聚酯的结构,XRD结果显示该系列共聚酯在原生态状态下均为无定形聚集态结构,DSC结果表明该系列共聚酯只有一个玻璃化转变温度(73.3～84.2℃),介于PET和PEF之间,随着PEF含量的增加而增大.TGA结果显示该系列聚酯具有良好的热稳定性,起始热分解温度高于390℃,介于PET和PEF之间.拉伸测试结果表明共聚酯的组成对其力学性能有影响,其中PEFT-10,PEFT-70和PEFT-90的力学性能较好,优于PET.     

碳纳米管负载钯基催化剂催化氧化2,5-呋喃二甲醇合成2,5-呋喃二甲酸

为积极应对化石能源枯竭和生态环境日益严峻等问题,可再生生物质资源的深度开发并进一步替代传统能源或石化原料被广泛认可.利用高效催化技术将生物质资源转化为高附加值的平台化合物,有望衍生出大量具备新颖结构与功能的绿色化学品.2,5-呋喃二甲酸(FDCA)作为重要的生物质基平台化合物之一,具有巨大的市场应用价值,其中因其与化石基对苯二甲酸(PTA)有着极其相似的化学结构,以FDCA替代PTA作为合成单体制备大宗聚合物备受关注.以5-羟甲基糠醛(HMF)为原料,采用多相催化体系(主要是贵金属催化剂)选择氧化制备FDCA是目前广泛采用的方法.但“HMF路线”面临一些基础性的难题,如HMF熔点较低,需低温存储,增加了实际应用中的运输成本;HMF在碱性溶液中易降解,导致反应过程中碳平衡损失;HMF结构中含有的不对称的羟基和醛基官能团在氧化反应中会发生竞争反应,致使反应副产物较多;此外,碱性反应介质中通常会得到醛基优先氧化的中间体5-羟甲基-2-呋喃甲酸(HMFCA),但由于HMFCA结构中羧基官能团的存在使得羟基进一步氧化较为困难,通常需要增加碱浓度、提升温度或压力,使反应条件变得苛刻.因此,寻求新的原料替代HMF,实现温和条件下高效合成FDCA具有重要意义.本文采用改性后的碳纳米管负载Pd催化剂(Pd/o-CNT),从具有独特对称结构的2,5-二羟甲基呋喃(BHMF)出发,提出一种新颖、高效催化合成FDCA的“BHMF路线”.反应在60°C常压下进行,BHMF在20 min内即可完全转化,60 min后FDCA的产率最高可达93.0%,优于相同条件下HMF为原料时的性能(FDCA产率仅为35.7%).相比于未作处理的碳纳米管负载钯催化剂(Pd/CNT),Pd/o-CNT催化剂具有更高含量的氢化钯(PdH_x)物种,显著促进了FDCA产率的提升.Pd/o-CNT在循环使用10次后,BHMF仍能完全转化,FDCA产率维持在75%.稳定性下降可能与活性物种流失、团聚及价态变化有关.基于对照试验,本文提出了可能的反应路径,即BHMF主要是通过2,5-二甲酰基呋喃和5-甲酰基-2-呋喃甲酸作为过程中间体,有效转化为FDCA,从而规避并减少生成HMF和活性较低的HMFCA.本文通过以新原料BHMF作底物,实现了高效制备生物基平台化合物FDCA,为生物质的产业化应用提供了新的研究思路.     

基于可再生资源含呋喃环聚酯

2,5-呋喃二甲酸（2,5-FDCA）是基于可再生资源的二酸,来源广泛,可由果糖和半乳糖制得。近年来以2,5-呋喃二甲酸为起始原料合成聚合物的研究引起了人们的广泛关注。本文对基于可再生资源含呋喃环均聚酯及共聚酯的合成、结构和性能等方面的研究作了综述,着重阐述了以2,5-呋喃二甲酸及其衍生物为起始原料制备聚酯的新进展,并讨论了基于可再生资源含呋喃聚酯的应用及发展前景。     

Linear and branched polyester resins based on dimethyl-2,5-furandicarboxylate for coating applications

In this study, novel bio-based hydroxyl-end-capped (co)polyesters from dimethyl-2,5-furandicarboxylate (DMF), 2,3-butanediol, and a variety of comonomers viz. glycerol, pentaerythritol or trimethylolpropane are prepared using a solvent-free, bulk polycondensation technique. Extensive molecular and thermal characterization was performed to elucidate the properties of these materials. The materials showed suitable properties for solvent-borne coating applications in terms of their molecular weight, functionality and thermal characteristics, and coatings were prepared using the isocyanurate of hexamethylene diisocyanate as a cross-linker. The resulting coatings, having thicknesses between 30 and 55 μm, were hard but rather brittle. All the coatings have good solvent resistance, pointing to sufficient network formation. It is clear that the presented DMF-based polyesters show promise as bio-based coating resins.     

An evoluted bio-based 2,5-furandicarboxylate copolyester fiber from poly(ethylene terephthalate)

A series of bio-based poly(ethylene terephthalate-co-ethylene 2,5-furandicarboxylate) (PEFT) fibers was prepared via the industrially feasible melt-spinning and hot-drawing process. The effect of 2,5-furandicarboxylic acid (FDCA) content on the fibers properties was studied using differential scanning calorimetry, wide-angle X-ray diffraction, sound velocity, tensile, and boiling water shrinkage tests. It was found that the PEFT fibers showed comparable or superior tenacity to the PET fibers under the same conditions, especially the PEFT-4 fibers exhibited the highest tenacity (2.3, 2.9 cN/dtex for the drawn PET and PEFT-4 fibers prepared at the same take-up speed of 2500 m/min and a fixed draw ratio of 1.6). Moreover, the boiling water shrinkage of the PEFT fibers was quite close to that of the PET fibers under the same conditions, showing that the PEFT fibers were comparable to the PET fibers in heat resistance. The results indicated that the bio-based PEFT fibers would be a feasible alternative for the PET fibers, in terms of sustainability, processability, and mechanical properties. © 2020 Wiley Periodicals, Inc. J. Polym. Sci. 2020 , 58, 320–329     

High molecular weight poly(ethylene‐2,5‐furanoate); critical aspects in synthesis and mechanical property determination

Furan‐2,5‐dicarboxylic acid (FDCA) is a widely advocated renewable substitute for terephthalic acid (TA). Preparation of high molecular weight FDCA based polyesters by an industrially common combination of melt polymerization and subsequent solid state post condensation is described. Ultimately, poly(ethylene 2,5‐furanoate) (PEF) with absolute M_n = 83,000 g mol^?1 is obtained, determined by triple detection Size Exclusion Chromatography. The bulk polymer properties of FDCA based polyesters, necessary to evaluate their industrial potential were determined the Young's modulus of PEF is determined to be 2450 ± 220 MPa and the maximum stress 35 ± 8 MPa. The influence of crystallinity on the mechanical properties as function of temperature was determined by dynamic mechanical thermal analysis. A detailed differential scanning calorimetry study on the crystallization behavior of high molecular weight PEF allowed to calculate the equilibrium melting temperature (T_m⁰) of 239.3 and 239.7 °C for the first and second melting peak, respectively. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4191–4199     

Bio-based copolyesters poly(butylene 2,6-naphthalate-co-butylene furandicarboxylate) derived from 2,5-furandicarboxylic acid (FDCA): Synthesis,characterization, and properties

A series of copolymers poly(butylene 2,6-naphthalate-co-butylene furandicarboxylate) (PBNFs) derived from 2,5-furandicarboxylic acid (FDCA) were synthesized. The molecular weight, microstructures, thermal and mechanical properties were characterized. DSC results show that PBN and PBNF25 can crystallize rapidly. However, the crystallization rates of PBNF50, PBNF75 and PBF are very slow. The T_d,5% and T_d,max values of all polyesters were higher than 360 °C and 390 °C, respectively. Compared with PBN, PBNF25, PBNF50, PBNF75 and PBF exhibited much higher elongation at break (214–295%) and bio-based content (46–100%).     

A facile method to synthesize high‐molecular‐weight biobased polyesters from 2,5‐furandicarboxylic acid and long‐chain diols

In this study, biobased furan dicarboxylate polyesters have been prepared using 2,5‐furandicarboxylic acid (FDCA) and diols with high number of methylene groups (long‐chain diols), namely, 8, 9, 10, and 12. Because of the high boiling points of these diols, a modified procedure of the well‐known melt polycondensation was applied in this work. According to this, the dimethyl ester of FDCA (DMFD) reacted in the first transesterification stage with the corresponding diols forming bis‐hydroxy‐alkylene furan dicarboxylates (BHFD). In the second stage, the BHFD reacted with DMFD again at temperatures of 150–170 °C (for 4–5 h), and in the final stage, the temperature was raised to 210–230 °C (vacuum was applied for 2–3 h). The molecular weight of the polyesters and the content of oligomers, as was verified by gel permeation chromatography analysis, depend on the polycondensation time and temperature. The chemical structure of the polyesters was verified from ¹H NMR spectroscopy. All the polymers were found to be semicrystalline, with melting temperatures from 69 to 140 °C depending on the diol used. In addition, the mechanical properties also varied with the type of diol. The higher values were observed for poly(octylene 2,5‐furanoate), whereas the lowest values were observed for poly(dodecylene 2,5‐furanoate) with the higher number of methylene groups in its repeating unit. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2617–2632     

Synthesis and properties of poly(isosorbide 2,5-furandicarboxylate-co-ε-caprolactone) copolyesters

Bio-based poly(isosorbide 2,5-furandicarboxylate-co-ε-caprolactone) (PIFCL) copolyesters were synthesized from 2,5-furandicarboxylic acid, isosorbide and ε-caprolactone. The obtained copolyesters were characterized by ¹H NMR, ¹³C NMR, intrinsic viscosity, GPC, DSC, TGA and tensile testing. The NMR characterization results confirmed the insertion of lactones units into poly(isosorbide 2,5-furandicarboxylate) (PIF) chains. All PIFCL copolyesters were amorphous with T_{D, 5%} higher than 300 °C. The glass transition temperatures of PIFCLs with FDCA molar ratio from 74% to 45% were within the range of 132.1 °C and 72.4 °C. Tensile testing revealed that introduction of ε-caprolactone into PIF chain imparted PIFCL with excellent mechanical performance, typically, PIFCL polyseter with FDCA molar ratio of 45% had a Young's modulus 858 ± 92 MPa, a tensile strength 44 ± 4 MPa and an elongation at break 480 ± 45%.     

Designing anti-migration furan-based plasticizers and their plasticization properties in poly (vinyl chloride) blends

The use of bio-based plasticizers with low toxicity and good compatibility with polyvinyl chloride (PVC) has attracted more attention in the recent years. With bio-based 2, 5-furandicarboxylic acid (FDCA) and butyl oligo-glycol ethers as raw materials, three liquid furan-based plasticizers of di(butyl glycol) furan-2,5-dicarboxylate, di(butyldiglycol) furan-2,5-dicarboxylate and di(butyltriglycol) furan-2,5-dicarboxylate were synthesized by direct esterification. The chemical structure of three plasticizers was characterized with FTIR, ¹H NMR and ¹³C NMR. From DMA measurement, the glass transition temperature (T_g) of the plasticized PVC was decreased gradually when furan-based plasticizers were added to PVC formulation from 30 up to 50 phr. Due to lots of ether bonds in furan-based plasticizers, they expressed over two-fold lower migration in organic solvent compared with the traditional plasticizer diethylhexyl phthalate (DEHP). Through the characterization of elongation at break, hardness and thermal stability, furan-based plasticizers presented the same plasticization properties as DEHP, and had potential industrial application prospects.     

聚2,5-呋喃二甲酸1,8-辛二酯的聚合反应

以可再生资源2,5-呋喃二甲酸(FDCA)和1,8-辛二醇(1,8-ODO)为原料,钛酸四丁酯为催化剂,采用直接酯化法制得聚2,5-呋喃二甲酸1,8-辛二酯(1,8-POF)。 考察了原料配比、催化剂用量、酯化温度、缩聚温度及缩聚时间对聚合反应的影响,结果表明,当n(FDCA)∶n(1,8-ODO)=1∶1.2,钛酸四丁酯摩尔分数为0.3%,酯化温度为240 ℃,缩聚温度为260 ℃,缩聚时间为300 min时,缩聚产物的比浓粘度最高（2.1 dL/g）,端羧基含量最低（5.8 mol/t）。 与乙二醇相比,采用1,8-辛二醇为单体降低了酸醇的摩尔比,减少了醇的消耗,同时得到了较高分子量的聚合物。 气质联用仪对酯化馏出液和缩聚产物真空抽出物进行了分析,结果表明,酯化馏出液的主要成分是水,并含有少量的1,8-ODO;缩聚产物真空抽出物的组成为环己酮（56%）、顺式-3-辛烯醇（18%）、4-甲基-3-戊烯-2-酮（17%）和4-羟基-4-甲基-2-戊酮（9%）。