Surface functionalization of silicone rubber for permanent adhesion improvement

The surface properties of poly(dimethyl siloxane) (PDMS) layers screen printed onto silicon wafers were studied after oxygen and ammonia plasma treatments and subsequent grafting of poly(ethylene -alt-maleic anhydride) (PEMA) using X-ray photoelectron spectroscopy (XPS), roughness analysis, and contact angle and electrokinetic measurements. In the case of oxygen-plasma-treated PDMS, a hydrophilic, brittle, silica-like surface layer containing reactive silanol groups was obtained. These surfaces indicate a strong tendency for "hydrophobic recovery" due to the surface segregation of low-molecular-weight PDMS species. The ammonia plasma treatment of PDMS resulted in the generation of amino-functional surface groups and the formation of a weak boundary layer that could be washed off by polar liquids. To avoid the loss of the plasma modification effect and to achieve stabilization of the mechanically instable, functionalized PDMS top layer, PEMA was subsequently grafted directly or after using gamma-APS as a coupling agent on the plasma-activated PDMS surfaces. In this way, long-time stable surface functionalization of PDMS was obtained. The reactivity of the PEMA-coated PDMS surface caused by the availability of anhydride groups could be controlled by the number of amino functional surface groups of the PDMS surface necessary for the covalent binding of PEMA. The higher the number of amino functional surface groups available for the grafting-to procedure, the lower the hydrophilicity and hence the lower the reactivity of the PEMA-coated PDMS surface. Additionally, pull-off tests were applied to estimate the effect of surface modification on the adhesion between the silicone rubber and an epoxy resin.     

Migration of Processing Oils of Thermoplastic Rubber Treated with RF Plasma

The surface modifications produced by a RF plasma treatment on a thermoplastic styrene–butadiene–styrene rubber–SBS—with a considerable amount of processing oils in its formulation (TRO) have been studied and compared to the modifications produced on an oil-free SBS rubber (TRF). The modifications produced by the plasmas on the rubber surface depended on the nature of the gas used to generate the plasma. Thus, argon plasma favored the migration of processing oils to the TRO rubber surface, producing a weak oily layer that prevented interaction of rubber with a polyurethane adhesive. On the other hand, oxygen and carbon dioxide plasmas produced important ablation of the rubber surface which resulted in a partial (CO₂ plasma) or total (O₂ plasma) removal of processing oils from the rubber surface and the creation of polar moieties that increased adhesion of the rubber surface towards a polyurethane adhesive.     

Enhancement of polymer hydrophobicity by SF6 plasma treatment and argon plasma immersion ion implantation

In this study sulphur hexafluoride (SF₆) plasmas and argon plasma immersion ion implantation (ArPIII) techniques have been applied to improve the hydrophobicity of poly(tetrafluoroethylene) (PTFE), polyurethane and silicone surfaces. As evaluated by water contact angle measurements, all the treatments resulted in a significant enhancement in the hydrophobicity of the polymers. However, exposure of the treated samples to air induced a strong variation in their hydrophobicity as a consequence of post‐plasma reactions between atmospheric species and remnant surface free radicals. X‐ray photoelectron spectroscopy results strongly suggest that for polyurethane and silicone the surface fluorination by SF₆ plasmas and the creation of new carbon bonds and radicals are the main agents for hydrophobicity enhancement. The PTFE exposed to ArPIII revealed increases in the contact angles after exposure to air. A significant incorporation of oxygen and the formation of new carbon bonds were revealed by XPS measurements. Copyright © 2003 John Wiley & Sons, Ltd.     

Investigations on the Stability of Plasma Modified Silicone Surfaces

In this work it was investigated the effect of the exposure to different plasmas on the wettability of silicone samples. We have observed that oxygen. argon, and hydrogen glow discharges are quite effective in reducing the water contact angle of such polymer. However, indifferently to efficiency of the treatment, practically all the modified surfaces recovered great part of their original hydrophobicity. We have investigated this hydrophobic recovery using surface energy measurements and theoretical simulations based on the exponential decay of the population of polar groups on the surface. According to our results such recovery can be attributed to the decrease of polar species at the interface water–polymer surface.     

双马来酰亚胺在改进硅橡胶热稳定性中的作用

双马来酰亚胺能改进硅橡胶在空气或氧气中的热稳定性。热老化试验和热降解动力学分析表明,其机理可能是双马来酰亚胺能优先与氧作用,避免了硅橡胶链上侧甲基被氧化,减轻了交联密度的提高,从而提高了硅橡胶的热稳定性。     

双马来酰亚胺在改进硅橡胶热稳定性中的作用

 双马来酰亚胺能改进硅橡胶在空气或氧气中的热稳定性。热老化试验和热降解动力学分析表明,其机理可能是双马来酰亚胺能优先与氧作用,避免了硅橡胶链上侧甲基被氧化,减轻了交联密度的提高,从而提高了硅橡胶的热稳定性。     

Influence of Rubber Formulation on Surface Modifications Produced by RF Plasma

The effectiveness of nitrogen, oxygen and air Radio Frequency (RF) plasma treatments on two styrene-butadiene vulcanized rubbers with a different formulation has been studied. The presence of an antiadherent surface layer containing low-molecular weight ingredients (sulfur-rich vulcanization agents and wax) from SW (Sulfur-Wax) rubber formulation requires an extended plasma treatment capable of removing this surface layer. When the percentage of antiadherent moieties is reduced in ZS (Zinc Stearate) rubber formulation, shorter plasma treatment times are enough to modify rubber surface and increase its polarity by the creation of C–O and C=O polar groups that enhance adhesion towards a polyurethane adhesive. Air and oxygen plasma treatments are more aggressive than nitrogen plasma and therefore they are more effective in removing the antiadherent layer of the outermost rubber surface layer prior to oxidation of the rubber surface.     

The Effects of Plasma Irradiation on Saccharides

Monosaccharides and polysaccharides are chemically modified when they are subjected to rf plasmas derived from oxygen, nitrogen, or argon. The plasma treatment converts hydroxyl groups within the bulk to carbonyl groups on the order of one per anhydroglucose unit. On the surface, the concentration of carbonyl groups is greater than in the bulk. The activated surfaces formed by the plasma treatments are stable for at least 1.5 h. The observed spectral (IR, ESCA, and ESR) changes of the irradiated samples are the direct result of the plasma and not the secondary result of plasma-activated surfaces reacting with the atmosphere.     

Surface Modification of Nitrile Rubber by Plasma Polymerization

Radio frequency plasma polymerization of vinylidene fluoride was used to modify the surface properties of nitrile rubber. The chemistry and frictional properties of the plasma films were characterized. FTIR transmission spectra and EDX analysis of plasma polymer films deposited on NaCl windows showed that the degree of fluorination of the plasma polymers increased as plasma power was increased from 25 to 50 W, and then decreased monotonically at higher powers. An estimation of the actual F/C ratio from EDX data indicated that the plasma polymer films contained approximately one fluorine atom for every 2–5 carbon atoms. Sliding friction tests on a Delrin countersurface showed that the coefficient of friction of the plasma treated rubbers was lower than untreated rubber, but slighly higher than rubber coated with silicone oil. Repetitive sliding friction testing showed that silicone oil treated samples had a longer lubricating lifetime than plasma treated samples. However, cyclic friction tests conducted with nitrile rubber o-rings yielded similar frictional behavior and lubricating lifetimes for silicone oil and plasma treatments. There was no correlation between chemical composition and the frictional and wear properties of the plasma films. Environmental scanning electron micrographs showed that the plasma films were brittle and tended to crack and flake off during wear testing.     

Concurrent restructuring and oxidation of the surface of n-hexane plasma polymers during aging in air

Angle-dependent XPS and air/water contact angle (CA) measurements were performed on specimens of n-hexane plasma polymers at various times after fabrication in order to monitor the aging of the surfaces in contact with air. XPS revealed incorporation of oxygen over extended periods of time. The depth distribution of O changed in the course of aging. CAs decreased over the first 3 weeks, then increased again, and finally stabilized at 5 weeks. These results were interpreted in terms of two concurrent processes: spontaneous oxidation (initiated by trapped radicals), which increased the surface polarity, and surface restructuring, which caused the partial removal of polar groups from the interface with air. The former process made a larger contribution to the overall aging of the surfaces but the latter process also contributed measurably. Over the first 3 weeks, oxidation was rapid and surface restructuring was not competitive. Subsequently, the oxygen uptake slowed down markedly, and the outermost surface layers became oxygen depleted relative to the deeper layers, due to partial surface reorientation. The surface topography, assessed by STM, did not change on aging. The aging of n-hexane plasma polymer surfaces thus is due to superimposed effects arising from post-deposition oxidative processes and partial surface reorientation.     

Effect of the surrounding aeration on microcapillary electrochemical cell experiments

In the microelectrochemical capillary cell technique a silicone rubber gasket is used to avoid any electrolyte leakage between the pulled glass capillary and the working electrode (the metallic tested material). In this study, it is demonstrated that the oxygen reduction reaction (ORR) is strongly affected by the use of the silicone rubber. Experiments under a surrounding argon gas shielding of the pulled capillary in contact with the metallic surface have been performed showing a large effect on the ORR. Considering the high permeation rate of oxygen through silicone, the decrease of the reaction rate observed experimentally was validated by FEM modelling assuming that the air/silicone/water interface at the tip can be described as an air/water interface.     

Effect of atmospheric-pressure plasma on adhesion characteristics of polyimide film

In this work, the effect of atmospheric-pressure plasma treatments on surface properties of polyimide film are investigated in terms of X-ray photoelectron spectroscopy (XPS), contact angles, and atomic force microscopy (AFM). The adhesion characteristics of the film are also studied in the peel strengths of polyimide/copper film. As experimental results, the polyimide surfaces treated by plasma lead to an increase of oxygen-containing functional groups or the polar component of the surface free energy, resulting in improving the adhesion characteristics of the polyimide/copper foil. Also, the roughness of the film surfaces, confirmed by AFM observation, is largely increased. These results can be explained by the fact that the atmospheric-pressure plasma treatment of polyimide surface yields several oxygen complexes in hydrophobic surfaces, which can play an important role in increasing the surface polarity, wettability, and the adhesion characteristics of the polyimide/copper system.     

Plasma modified polymers as a support for enzyme immobilization II. Amines plasma

Polysulfone films were modified by ammonia, n-butylamine and allylamine remote plasma using various sample-to-plasma distances. Contact angle measurements, FTIR-ATR and XPS spectroscopy proved the presence of polar, including amine, groups on the modified surface. Presence of argon in the plasma environment made the plasma more stable and in most cases left the surface more hydrophilic but with a lower amount of nitrogen moieties on it. Glucose isomerase was successfully immobilized on the plasma-treated samples. Its activity correlates well with the concentration of C-N bonds on the surface. The highest enzyme activity was achieved for samples treated with allylamine/Ar plasma close to the plasma edge.     

The effect of plasma treatment on structure and properties of poly(1-butene) surface

This paper is focused on the chemical and morphology changes in the surface of poly(1-butene) (PB-1) generated by plasma treatment. The radio frequency capacitively coupled plasma (air, argon, argon then allylamine, argon containing ammonia and argon with octafluorocyclobutane) was used. Modified surface of PB-1 was characterized by contact angle measurements, X-ray photoelectron spectroscopy, and atomic force microscopy. The surface hydrophilization by air and argon with ammonia plasmas was evaluated as most sufficient. Oppositely, a high level of hydrophobicity of PB-1 surface was reached by combination of argon with octafluorocyclobutane plasma. Upon plasma modification, hydrophilicity/hydrophobicity of treated surfaces remained stable within three days under air atmosphere and then values of contact angle slowly recovered to those of unmodified PB-1. However, morphology and surface chemical composition of plasma-modified samples remained generally unchanged during observed time. Changes in surface hydrophilicity/hydrophobicity of plasma-treated PB-1 were attributed to variance of conformation of the surface molecules.     

硅氮聚合物交联剂交联的室温硫化硅橡胶的热稳定性

利用硅氮聚合物作交联剂使双组分缩合型室温硫化硅橡胶在不需要催化剂存在下硫化，通过对硫化胶老化后的热失重、交联密度和力学性能的测定，表明这种硫化胶的耐温性能由２００℃提高到３５０℃．对硫化胶的降解动力学研究表明：降解反应活化能由７０ＫＪ／ｍｏｌ提高到３３０ＫＪ／ｍｏｌ，这是由于消除了端基引发的主链降解．     

Surface Modifications Produced by N2 and O2 RF Plasma Treatment on a Synthetic Vulcanized Styrene-Butadiene Rubber

A low-pressure gas RF plasma-treatment has been used to improve the adhesion of a synthetic vulcanized rubber to polyurethane adhesive as an environmentally friendly alternative surface treatment to the conventional chemical treatments. A sulfur vulcanized styrene-butadiene rubber (R2) containing a noticeable amount of zinc stearate and paraffin wax (both providing a lack of adhesion) in its formulation was used. Two different gases (oxygen and nitrogen) were used to generate the RF plasma, which was performed at 50 Watt for 1–15 min. The modifications produced on the R2 rubber surface by the RF plasma treatments were assessed by using advancing and receding contact angle measurements, ATR-IR spectroscopy, X-ray Photoelectron Spectroscopy (XPS), Scanning Force Microscopy (SFM), and Scanning Electron Microscopy (SEM). Adhesion evaluation was obtained from T-peel tests of joints produced between plasma treated R2 rubber and a polyurethane adhesive. The plasma treatment produced a decrease in advancing and receding contact angle values on R2 rubber, irrespective to the gas used to generate the RF plasma. The treatment with RF plasma produced the partial removal of hydrocarbon moieties from the rubber surface and the generation of oxygen moieties. An increase in surface roughness was also produced. The degree of oxidation and the amount of hydrocarbon-rich layer removed from the R2 rubber surface was more important by treating with oxygen plasma. The treatment of rubber in oxygen plasma for 1 minute was enough to noticeably increase adhesion of R2 rubber to polyurethane adhesive. However, an extended treatment (15 min.) was needed when nitrogen plasma was applied to R2 rubber. The loci of failure in the joints produced between the plasma treated R2 rubber and the polyurethane adhesive was assessed by using ATR-IR spectroscopy. A mixed failure (partially adhesional and partially cohesive failure in the rubber) in the joints produced with plasma treated R2 rubber joints was always obtained.     

Surface modification of high-performance polymeric fibers by an oxygen plasma. A comparative study of poly(p-phenylene terephthalamide) and poly(p-phenylene benzobisoxazole)

Poly(p-phenylene terephthalamide) (PPTA) and poly(p-phenylene benzobisoxazole) (PBO) fibers were exposed to an oxygen plasma under equivalent conditions. The resulting changes in the surface properties of PPTA and PBO were comparatively investigated using inverse gas chromatography (IGC) and atomic force microscopy (AFM). Both non-polar (n-alkanes) and polar probes of different acid-base characteristics were used in IGC adsorption experiments. Following plasma exposure, size-exclusion phenomena, probably associated to the formation of pores (nanoroughness), were detected with the largest n-alkanes (C(9) and C(10)). From the adsorption of polar probes, an increase in the number or strength of the acidic and basic sites present at the fiber surfaces following plasma treatment was detected. The effects of the oxygen plasma treatments were similar for PPTA and PBO. In both cases, oxygen plasma introduces polar groups onto the surfaces, involving an increase in the degree of surface nanoroughness. AFM measurements evidenced substantial changes in the surface morphology at the nanometer scale, especially after plasma exposure for a long time. For the PBO fibers, the outermost layer - contaminant substances - was removed thanks to the plasma treatment, which indicates that this agent had a surface cleaning effect.     

Hardness measurements of silicone rubber and polyurethane rubber cured by ionizing radiation

This work investigates the hardness of both silicone rubber and polyurethane rubber cured by ionizing radiation. Shore A hardness is used to characterize the subject elastomers in relation to the crosslinking process. Various formulations of both materials have been investigated in order to achieve the optimum cure conditions. A small amount of a chemical curing agent has been incorporated in some formulations in order to reduce the required dose to achieve full cure conditions. Silicone rubber improved in hardness with increasing absorbed dose, whereas hardness remained constant over a broad range of absorbed doses for polyurethane rubber.     

聚丙烯片基不同气氛下等离子体改性及DNA原位合成研究

分别采用氮气／氢气、氨气和氧气三种不同气氛的等离子体处理了聚丙烯片基，先使其表面接枝功能性基团，然后分别进行寡核苷酸原位合成．光电子能谱(XPS)证实了在其表面分别接枝了大量氨基和其它含氮基团．荧光扫描分析并比较了在三种方法处理的聚丙烯片基上合成的寡核苷酸与靶序列杂交后的荧光强度．结果表明：三种方法处理的聚丙烯片基都可用于DNA原位合成，但从处理工艺和荧光分析结果来看，以氮气／氢气等离子体处理的聚丙烯片基最佳。     

Basic analytical investigation of plasma-chemically modified carbon fibers

The background of the present investigation is to enhance the overall adherence of vapor grown carbon fibers (VGCF) to the surrounding polymer matrix in different applications by forming polar groups at their surfaces and by modifying the surface morphology. This has been done by plasma treatments using a low-pressure plasma with different gases, flow rates, pressures and powers. Two different types of carbon fibers were investigated: carbon microfibers and carbon nanofibers. The characterization of fiber surfaces was achieved by photoelectron spectroscopy (XPS), contact angle measurements and titration. These investigations were accompanied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The oxygen plasma treatment of the fibers changes the surfaces by forming a layer with a thickness of the order of one nanometer mainly consisting of functional groups like hydroxyl, carbonyl and carboxyl. After functionalization of the complete surface, a further plasma treatment does not enhance the superficial oxygen content but changes slightly the portions of the functional groups. A comparison of the methods applied provides a largely consistent image of the effect of plasma treatment.