Preparations and properties of polyurethane aqueous dispersion from uncatalyzed systems of H12MDI,PTAd/bisphenol A polyol,and DMPA

Aqueous dispersions of polyrethane (PU) containing ionic and nonionic hydrophilic segments were prepared in a prepolymer mixing process using substantial amount of solvent. The acid groups were neutralized with tertiary amine, and chain extension in aqueous media was carried out with triethylene tetramine. Average particle size and particle size distribution of the dispersion, and mechanical and viscoelastic properties of the emulsion cast films were determined.     

Aqueous dispersions of polyurethane cationomers: a new approach for hydrophobic modification and crosslinking

Polyurethanes (PUs) containing tertiary nitrogen atoms were synthesised from poly (tetramethylene oxide) glycol, toluene diisocyanate and N-methyl diethanolamine. These polymers were converted into cationomers by quarternising with alkyl bromides of different chain lengths and then dispersed in water. Finally the cationic PU dispersions were further crosslinked with dibromo compounds of different spacer lengths. The effect of percent ionisation, percent crosslinking, chain length of the ioniser and crosslinker on particle size, viscosity and interfacial tension of the dispersions and on the thermal, mechanical and surface tension properties of the dispersion cast films were studied. The hydrophilicity of the polymer is more in the dispersed state than when cast as a film, which exhibited low critical surface tension values. With increase in chain length of the ioniser and the crosslinker, the hydrophobicity of the dispersion cast film increases without appreciable change in the hydrophilicity of the polymer in the dispersed phase, as can be seen from the interfacial tension and critical surface tension values.     

Different types of water in the film formation process of latex dispersions as detected by solid-state nuclear magnetic resonance spectroscopy

 The properties of polymer films prepared from latex dispersions are influenced by the drying or film formation process. In order to investigate this process, various systems of aqueous latex dispersions were dried until a specific solid content was reached. The samples investigated were based on vinyl acetate, vinyl acetate/ethylene and pure acrylics employing different surfactants and polyelectrolytes as stabilisers of the dispersions. The role of water in these partially dried films was investigated using ¹H and ²H solid-state NMR spectroscopy. Different types of water could be distinguished in the spectra. The drying latex films were found to contain interfacial external water, water at ionic and nonionic groups at surfactants in the polymer/water interface and also water inside the swollen polymer. These different types of water were examined separately using various NMR techniques. Received: 22 October 1999/Accepted in revised form: 19 November 1999     

Preparation of high‐temperature polyurethane by alloying with reactive polyamide

A series of novel poly(urethane amide) films were prepared by the reaction of a polyurethane (PU) prepolymer and a soluble polyamide (PA) containing aliphatic hydroxyl groups in the backbone. The PU prepolymer was prepared by the reaction of polyester polyol and 2,4‐tolylenediisocyanate and then was end‐capped with phenol. Soluble PA was prepared by the reaction of 1‐(m‐aminophenyl)‐2‐(p‐aminophenyl)ethanol and terephthaloyl chloride. The PU prepolymer and PA were blended, and the clear, transparent solutions were cast on glass substrates; this was followed by thermal treatments at various temperatures to produce reactions between the isocyanate group of the PU prepolymer and the hydroxyl group of PA. The opaque poly(urethane amide) films showed various properties, from those of plastics to those of elastomers, depending on the ratio of the PU and PA components. Dynamic mechanical analysis showed two glass‐transition temperatures (T_g's), a lower T_g due to the PU component and a higher T_g due to the PA component, suggesting that the two polymer components were phase‐separated. The rubbery plateau region of the storage modulus for the elastic films was maintained up to about 250 °C, which is considerably higher than for conventional PUs. Tensile measurements of the elastic films of 90/10 PU/PA showed that the elongation was as high as 347%. This indicated that the alloying of PU with PA containing aliphatic hydroxyl groups in the backbone improved the high‐temperature properties of PU and, therefore, enhanced the use temperature of PU. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3497–3503, 2002     

Synthesis and properties of room temperature curable trimethoxysilane‐terminated polyurethane and their dispersions

The purpose of this research is to study the synthesis and characterization of stable aqueous dispersions of externally chain extended polyurethane/urea compositions terminated by hydrolyzable or hydrolyzed trialkoxysilane groups incorporated through secondary amino groups. These dispersions with excellent storage stability are substantially free from organic solvents which cure to water and solvent resistant, tough, scratch resistant, preferably light stable (non‐yellowing) silylated polyurethane (SPU) films. The films were characterized by FT‐IR, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), tensile strength and water contact angle measurements, nanoindentation, gel content, water and xylene swellability tests. The properties of the films were discussed and correlated in detail by changing length of soft segment, diisocyanates, NCO/OH ratio and chain extender, ethylenediamine (EDA). From the results, it was found that the particle size and viscosity are lower whereas the gel content and thermal stability are higher for SPUs. Modulus, hardness and tensile properties of SPU films are superior compared to EDA‐PU film. Higher water contact angle and residual weight percentage of SPU films confirm silylation of PU by [3‐(phenylamino)propyl]trimethoxysilane (PAPTMS). Increase in NCO/OH ratios consumes more quantity of PAPTMS which makes PU with superior mechanical properties. Higher PAPTMS content in SPU results in effective crosslinking of the functional silanol groups formed by hydrolysis reaction of trimethoxysilane groups. Overall, SPUs synthesized at 1.4 NCO/OH ratio using Poly‐(oxytetramethylene)glycol (PTMG)‐2000 and isophorone diisocyanate (or) toluene‐2,4‐diisocyanate have excellent properties compared to SPUs prepared using PTMG‐1000 and at 1.2 and 1.6 NCO/OH ratios. SPUs prepared at 1.6 NCO/OH ratio are brittle due to higher crosslinking density. In addition, the crosslinking density of the films can be modified through silane end‐group modification to produce SPUs with a wide range of physical properties. Copyright © 2007 John Wiley & Sons, Ltd.     

The influence of sodium ethene sulphonate comonomer on the film formation process of poly(vinyl acetate) dispersions

Various latex dispersions from vinyl acetate/sodium ethene sulphonate (sodium vinyl sulphonate) copolymers, stabilised by a constant amount of Hostapal BV, a surfactant with poly(ethylene oxide) groups, were investigated by a variety of solid and liquid state nuclear magnetic resonance methods. In order to investigate the influence of sodium ethene sulphonate on the film formation process, the serum and polymer were analysed separately. The stoichiometric monomer composition of the copolymer in the aqueous phase and in the hydrophobic particles was obtained. The ionic comonomer is enriched at the particle surface via its proximity to the applied surfactant by two-dimensional exchange NMR. For investigations of the film formation process, latex dispersions were prepared and dried to form spatially homogeneous films at different defined solid contents. Depending on the chemical composition of a chosen dispersion, NMR allows the investigation of the drying process of the water. The drying process is a function of the ionic strength of the dispersion and the hydrophilicity of the polymer. It is correlated to the drying mechanism of the water within the film. A not fully dried film contains external water outside the particles, water at ionic and non-ionic groups at surfactants in the polymer water interface and, additionally, water in the swollen and mobilised polymer. The distribution of water to these environments is markedly changed by the ionic comonomer, especially close to the end of the drying process.     

Preparation of polyurethane dispersions by miniemulsion polymerization

With a two‐step miniemulsion polymerization, hydrophobic polyurethane (PU) dispersions were prepared with a cosurfactant, the costabilizer hexadecane (HD) in the oil phase, and sodium dodecyl sulfate (SDS) in the water phase. The first step involved the formation of NCO‐terminated prepolymers between isophorone diisocyanate and poly(propylene glycol) oligomer in toluene. Next, PU dispersions were produced by a miniemulsion method in which an oil phase containing NCO‐terminated prepolymers, HD, the chain extender 1,4‐butanediol (BD), the crosslinking agent trimethylol propane (TMP), and the catalyst dibutyltin dilaurate was dispersed in the water phase containing SDS. The influence of experimental parameters, such as the ultrasonication time, concentrations of SDS and HD, and TMP/BD and NCO/OH equivalent ratios, on the sizes of the miniemulsion droplets and polymer particles, as well as the molecular weights and thermal properties of the PU polymer, was examined. The chemical structure of the produced PU polymer was identified with a Fourier transform infrared spectrometer. The molecular weight distribution and average particle size were measured through gel permeation chromatography and dynamic light scattering, respectively. The thermal stability of the PU polymer was characterized with thermogravimetric analysis. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4870–4881, 2005     

Waterborne anionic polyurethanes and poly(urethane-urea)s: influence of the chain extender on mechanical and adhesive properties

Polyurethane and poly(urethane-urea) aqueous dispersions based on 4,4′-dicyclohexylmethane diisocyanate (H₁₂MDI), poly(propylene glycol) (PPG) and dimethylolpropionic acid (DMPA) were synthesized. Three types of chain extenders were used, hydrazine (HYD) and ethylenediamine (EDA), producing poly(urethane-urea)s and ethylene glycol (EG), polyurethanes. The dispersion was performed before or after the chain extension reaction, depending on the extender employed. The dispersions were prepared with and without the addition of acetone after the prepolymer synthesis and neutralization steps. The length of soft segment and NCO/OH ratio were varied. Some mechanical properties of cast films obtained from the aqueous dispersions, the characteristics of coating application on a wood surface and their adhesive properties were evaluated.     

PU／PMMA—IPN体系的反应动力学研究

采用FT-IR法研究了聚氨酯/聚甲基丙烯酸甲酯互穿网络聚合物(PU/PMMA-IPN)的光固化和热固化动力学以及固化方式对聚合物形态和力学性能的影响。实验结果表明:当PU/PMMA-IPN的组成百分含量为75/25时,光固化试样的抗张强度(22.6MPa)和伸长率(201%)均高于热固化试样(抗张强度18.6PMa伸长率69%)。这是因为光固化时甲基丙烯酸甲酯(MMA)迅速聚合形成凝胶产生“速冻”效应,阻碍了PU予聚体迁移分相,从而提高了聚合物网络的互穿程度,此结果亦为电镜照片所证实。     

Preparation and characterization of multilayered polymer nanotube dispersions

Despite considerable efforts to synthesize nanotubes using porous alumina or polycarbonate membrane templates, few studies have addressed the resulting nanotube dispersion. We prepared dispersions of multilayered polyethylenimine/maleic anhydride alternating copolymer (PEI/MAAC) nanotubes synthesized with porous alumina templates. After mechanical polishing to remove the residual polymer surface layer from templates and subsequent template dissolution, the multilayered PEI/MAAC nanotubes were easily dispersed in water at neutral pH by polyelectrolyte adsorption, producing nanotube dispersions that were stable for at least 3 months. We characterized the dispersions using phase-contrast optical microscopy, electro-optics, electrophoresis, and viscometry to help understand their colloidal properties in the dilute and semidilute regimes. The dispersions were resistant to salt-induced aggregation up to at least 1 mM NaCl and were optically anisotropic when subjected to an electric field or flow. Interestingly, the electrophoretic mobility of polystyrene sulfonate (PSS)-stabilized nanotubes increases with increasing ionic strength, because of the high surface charge and softness of the adsorbed polyelectrolyte. Furthermore, unlike many rod-like colloid systems, the polymer nanotube dispersion has low viscosity because of weak rotary Brownian motions and strong tendency to shear thinning. At the high shear rates achieved in capillary viscometry experiments, however, we observed a slight shear thickening, which can be attributed to transient hydrocluster formation.     

Preformulation study of nicergoline solid dispersions

Nicergoline, a semisynthetic ergot derivative, which, in its crystalline state, is insoluble in water, was dispersed in polyvinylpyrrolidone K30 (PVP K30) to improve drug particle dissolution. Preformulation studies were carried out initially by differential scanning calorimetry and X-ray powder diffraction in order to predict the conditions and the possibility to actually obtain solid dispersions by mixing the two components at different proportions. Solid dispersions were finally prepared by dissolving nicergoline and PVP K30 in chloroform that was next evaporated under reduced pressure. Under these conditions, an amorphous powder was recovered in every proportion of the two components. Nicergoline demonstrated to be physically and chemically stable for 1 year. The dissolution studies revealed a very high dissolution rate of nicergoline from solid dispersions only lower than the pure amorphous form. This is the consequence of the molecular dispersion of nicergoline in the polymer that enhances the rate of drug release from the polymer.     

Surface modification of high heat resistant UV cured polyurethane dispersions

To modify the surface of UV cured polyurethane dispersion (UV-PUD), fluorinated PU called surface modifying agent (SMA) was blended with base PU prior to dispersion in water. X-ray photoelectron spectroscopy (XPS) and contact angle measurements showed that surfaces of dispersion cast film are significantly enriched with fluorine groups. Atomic force microscopy (AFM) showed that surface was roughened with the addition of SMA, which provided possible mechanism of increased water resistance as well as low friction coefficient of the film. On the other hand, hardness, mechanical and dynamic mechanical properties indicated that the bulk properties are marginally altered by the additive amount of SMA.     

A novel type of Si-containing poly(urethane-imide)s: synthesis, characterization and electrical properties

A novel type of a Si-containing poly(urethane-imide) (PUI) was prepared by two different methods. In the first method, Si-containing polyurethane (PU) prepolymer having isocyanate end groups was prepared by the reaction of diphenylsilanediol (DSiD) and toluene diisocyanate (TDI). Subsequently the PU prepolymer was reacted with pyromellitic dianhydride (PMDA) or benzophenonetetracarboxylic dianhydride (BTDA) in N-methyl pyrolidone (NMP) to form Si-containing modified polyimide directly. In the second method, PU prepolymer was reacted with diaminodiphenylether (DDE) or diaminodiphenylsulfone (DDS) in order to prepare an amine telechelic PU prepolymer. Finally, the PU prepolymer having diamine end groups was reacted with PMDA or BTDA to form a Si-containing modified polyimide. Cast films prepared by second method were thermally treated at 160 °C to give a series of clear, transparent PUI films. Thermogravimetric analysis indicated that the thermal degradation of PUI starts at 265 °C which is higher than degradation temperature of conventional PU, confirming that the introduction of imide groups improved the thermal stability of PU.To characterize the modified polyimides and their films, TGA, FTIR, SEM and inherent viscosity analyses were carried out. The dielectrical properties were investigated by the frequency-capacitance method. Dielectric constant, dielectric breakdown strength, moisture uptake and solubility properties of the films were also investigated.     

Thermal,mechanical, and morphological properties of soybean oil-based polyurethane/epoxy resin interpenetrating polymer networks (IPNs)

A series of interpenetrating polymer networks (IPNs) based on epoxy (EP) resin and polyurethane (PU) prepolymer derived from soybean oil-based polyols with different mass ratios were synthesized. The structure, thermal properties, damping properties, tensile properties, and morphology of soybean oil-based PU/EP IPNs were characterized by Fourier-transform infrared spectroscopy, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), universal test machine, and scanning electron microscopy (SEM). DSC and DMA results show that the glass transition temperature of the soybean oil-based PU/EP IPN decreases with the increase of PU prepolymer contents. Soybean oil-based PU/EP IPNs have better damping properties than that of the pure epoxy resin. The tensile strength and modulus of PU/EP IPNs decrease, while elongation at break increases with the increase of PU prepolymer contents. SEM observations reveal that phase separation appears in PU/EP IPNs with higher PU prepolymer contents.     

Preparation and properties of waterborne polyurethaneurea consisting of fluorinated siloxane units

A series of polyurethaneurea (PUU) aqueous dispersions were prepared via a prepolymer process from polyester polyol, α,ω‐dihydroxypoly[(3,3,3‐trifluoropropyl) methylsiloxane] (PTFPMS), dimethylolpropionic acid, isophorone diisocyanate, and ethylenediamine. These anionic‐type aqueous dispersions were stable at the ambient temperature for more than 6 months, with particle sizes ranging from 69 to 127 nm. For these aqueous dispersions, the surface tension decreased with increasing PTFPMS content, but the particle size increased with a maximum value. The film prepared from the PUU aqueous dispersion consisting of 5 wt % PTFPMS (APU‐FS‐5) exhibited excellent waterproof performance. Furthermore, the tensile strength of the APU‐FS‐5 film increased nearly 3 times compared with that of the PUU film without PTFPMS, whereas the elongation at break only decreased a little; this indicated that the water‐resistant and mechanical properties could be enhanced markedly and simultaneously for the PUU films containing both silicon and fluorine groups. The experimental results showed a high degree of hydrogen bonding for urea groups and an increased microphase‐separation degree between the hard and soft segments in the PTFPMS‐modified system, which resulted in the excellent mechanical properties of these films. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3365–3373, 2006     

Synthesis,morphology, and properties of waterborne m-TMXDI-based anionic polyurethane and hybrids

In this study, waterborne polyurethane (WPU) hybrid emulsions with a weight ratio of 2/1 were prepared by emulsion polymerization using a mixture of styrene (St) and/or butyl acrylate (BA) monomers with WPU dispersion. WPU dispersion was synthesized with isocyanic acid and m-tetramethylxylene diisocyanate (m-TMXDI)-based anionic poly(urethane-urea) dispersions using the prepolymer mixing process. The structures of WPU and hybrids were characterized by FTIR spectroscopy. The size and morphology of the latex particles were investigated using dynamic light scattering and transmission electron microscopy, respectively. The stability of the emulsions was determined according to their shelf life and particle size using the dispersion analyser LUMiSizer® with STEP?-Technology. The thermal and mechanical properties of these films were examined by thermogravimetric analysis and strain-stress curves.     

Effects of ethyl and benzyl groups on the miscibility and properties of castor oil-based polyurethane/starch derivative semi-interpenetrating polymer networks

Cornstarch derivative (ES), prepared using diethyl sulfate as an etherifying reagent, was blended with castor oil-based polyurethane (PU) prepolymer to obtain a series of semi-interpenetrating polymer network (semi-IPN) materials, named as UES films. Simultaneously, other kinds of semi-IPN (UBS2) were prepared from PU and benzyl starch (BS2) to compare the effects of the substitute groups. The differences in the miscibility and properties of the two series of materials were investigated using attenuated total reflection Fourier transform infrared spectroscopy, atomic force microscopy, dynamic mechanical thermal analysis, ultraviolet-visible spectroscopy, water-sensitivity and tensile testing. The experimental results revealed that UBS2 films exhibit stronger interfacial attraction and better phase mixing than the UES films, as a result of specific interactions between the PU hard segments and BS2 phenyl groups. The optical transmittance, water-resistivity, tensile strength, and elongation at break of the UBS2 films were clearly higher than those of the UES films containing the same concentration of PU. In particular, the miscibility and properties of the UES film with 40 wt.-% ES, were very poor, whereas the semi-IPN films containing 70 wt.-% benzyl starch still had a certain miscibility and good properties. Therefore, the phenyl groups play an important role in the improvement of the miscibility and properties of the semi-IPN materials.     

Structure and properties of polyurethane/polyacrylate latex interpenetrating networks hybrid emulsions

Some new kinds of novel polyurethane (PU)/polyacrylate (PA) latex interpenetrating networks (LIPNs) were synthesized. Firstly PU dispersions were synthesized by self-emulsification polymerization. Then PU/PA LIPNs using PU dispersion as the seed were prepared by soap free emulsion polymerization. The effects of different PU/PA ratios, the blending method and the NCO/OH molar ratio of PU components on PU/PA LIPNs performance were also investigated. The structure and properties of PU/PA LIPNs such as mechanical properties, particle size, morphology of the surface were characterized by dynamic mechanical analysis, scanning electron microscopy, and dynamic light scattering. It was found that PU/PA LIPNs can markedly improve the water resistance and the mechanical properties of PU latex much more than those of PU/PA physical blends due to a great deal of interpenetrating and entangling between PU and PA latex. Moreover, the particle size of PU/PA LIPNs is related to the PA content and NCO/OH molar ratio of PU components: the higher the NCO/OH molar ratio in PU dispersions, the larger is the particle size of PU/PA LIPNs, and the average particle size of PU/PA LIPNs becomes larger with an increase in PA content.     

Preparation,Characterization, and Property Analysis of Environmentally Friendly Waterborne Polyurethane-Acrylate

Waterborne polyurethane (WPU) prepolymer was first prepared based on isophorone diisocyanate (IPDI), polyether polyol (NJ-210), dimethylol propionic acid (DMPA), and hydroxyethyl methyl acrylate (HEMA) via an in situ method. A series of waterborne polyurethane-acrylate (WPUA) dispersions were obtained with different proportions of acrylate (butyl acryolate and ethyl acrylate) and initiating agent by in situ dispersion technique. The structures and thermal properties of prepared WPU and WPUA were analyzed and characterized with FT-IR, UV-vis spectroscopy, and DSC. Performance of the emulsion and film was studied by means of apparent viscosity, particle size and polydispersity, surface tension, and mechanical properties. The results indicated that the particle sizes of the WPUA dispersions were larger than those of the pure WPU and the solvent resistance and mechanical properties of WPUA films were improved over those of the WPU film. The film had the greatest hardness and the least water absorption when the BA:EA mass ratio was 50:50. The obtained WPUAs have great potential application such as coatings, leather finishing, adhesives, sealants, plastic coatings, and wood finishes.     

Study on siloxane‐modified polyurethane dispersions from various polydimethylsiloxanes

In this work, various polydimethylsiloxanes (PDMS) are incorporated with isophorone diisocyanate (IPDI), 2,2‐bis(hydroxymethyl)propionic acid (DMPA), and poly(tetramethylene oxide) (PTMO) by the prepolymer process to synthesize a series of siloxane‐modified polyurethane dispersions (PUDs) with 35 wt % solid content, viscosities of 20–100 cps, and particle sizes of 40–130 nm. Hydrophobic PDMS was introduced into the PU chain either based on random distribution or through the block segment arrangement. We also establish the composition‐property relationship of PDMS‐PUD, which includes PDMS's type and molecular weight and PDMS‐PUD film's contact angle and mechanical property. The tensile strength of PDMS‐PUD film is decreased with increasing amount of PDMS. Scanning electron microscopy for chemical element analysis indicated that PDMS migrated to the surface much more easily in the block arrangement than in the random distribution. Also, some PDMS‐PUD films show a peau‐like surface, so their PUDs are considered promising to be used in processes for textiles. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3482–3490, 2005