Natural and acid-treated attapulgite reinforced soybean oil-based polyurethane/epoxy resin interpenetrating polymer networks

Soybean oil-based polyurethane (PU)/epoxy (EP) interpenetrating polymer network (IPN) nanocomposites were prepared with natural attapulgite (N-ATT) and acid-treated attapulgite (A-ATT). The structure, glass transition, damping properties, thermal stability, mechanical properties and morphology of PU/EP IPN/ATT nanocomposites were characterized by X-ray diffraction (XRD), dynamic mechanical analysis (DMA), thermogravimetric analyzer, universal test machine and scanning electronic microscope (SEM). XRD showed that interaction with PU did not change the crystal structures of ATT. DMA results revealed the addition of ATT improved the glass transition temperature of the soybean oil-based PU/EP IPN, especially for A-ATT. However, the incorporation of ATT slightly decreased the damping properties of the soybean oil-based PU/EP IPN. Tensile tests confirmed that A-ATT had a significant reinforcement effect on the soybean oil-based PU/EP IPN. The tensile strength of the soybean oil-based PU/EP IPN increased by 56% with the addition of 4 mass% A-ATT. SEM demonstrated the relatively uniform dispersion of both N-ATT and A-ATT in the soybean oil-based PU/EP IPN matrix.

     

SYNTHESIS, CHARACTERIZATION AND PROPERTIES OF ORGANOCLAY-MODIFIED POLYSULFONE/EPOXY INTERPENETRATING POLYMER NETWORK NANOCOMPOSITES

Organoclay-modified hydroxylterminated polysulfone (PSF)/epoxy interpenetrating network nanocomposites (oM-PSF/EP nanocomposites) were prepared by adding organophilic montmorillonite (oMMT) to interpenetrating polymer networks (IPNs) of polysulfone and epoxy resin (PSF/EP) using diaminodiphenylmethane (DDM) as curing agent.The mechanical properties like tensile strength,tensile modulus,flexural strength,flexural modulus and impact properties of the nanocomposites were studied as per ASTM standards.Differ...     

Improving Damping Properties and Thermal Stability of Epoxy/Polyurethane Grafted Copolymer by Adding Glycidyl POSS

Modified castor oil-based epoxy resin (EP)/polyurethane (PU) grafted copolymer by glycidyl polyhedral oligomeric silsesquioxane (glycidyl POSS) was synthesized. The damping properties, thermal stability, mechanical properties and morphology of the grafted copolymer modified by glycidyl POSS were studied systematically. The results revealed that the incorporation of glycidyl POSS improved the damping performance evidently and broadened damping temperature range, especially when the glycidyl POSS content was0.2%–1%. At the same time, there was a slight increase in thermal stability with the increase of POSS content. The tensile properties changed with the change of the copolymer's Tg, decreased at low POSS contents and increased at high POSS contents. This modified copolymer has the potential to be used as film damping material or constrained damping layer.     

Effects of organophilic montmorillonite on hydrogen bonding, free volume and glass transition temperature of epoxy resin/polyurethane interpenetrating polymer networks

Epoxy resin nanocomposites containing organophilic montmorillonite (oM) and polyurethane were prepared by adding oM to interpenetrating polymer networks (IPNs) of epoxy resin and polyurethane (EP/PU). The dispersion degree of oM in EP/PU matrix was characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Fourier transform infrared spectrometry (FT-IR) showed that strong interactions existed between oM and EP/PU matrix, and oM had some effect on hydrogen bonding of these EP/PU IPNs nanocomposites. Positron annihilation spectroscopy (PALS) and differential scanning calorimetry (DSC) measurements were used to investigate the effect of oM and PU contents on free volume and glass transition temperature (T_g) of these nanocomposites. The PALS and DSC results clearly showed that the presence of oM led to a decrease in the total fractional free volume, which was consistent with increasing T_g upon addition of oM, ascribed to increasing hydrogen bonding in interfacial regions of oM and EP/PU matrix and enhancing the miscibility between EP phase and PU phase. In addition, with increasing PU content, the total fractional free volume increased, corresponding to decreasing T_g.     

Tribological performance and thermal behavior of epoxy resin nanocomposites containing polyurethane and organoclay

A series of epoxy resin nanocomposites modified by polyurethane and organically modified montmorillonite was prepared by effectively dispersing the organically modified montmorillonite in interpenetrating polymer networks (IPNs) of epoxy and polyurethane via the sequential polymeric technique and in situ polymerization. The tribological performance of the resultant EP/PU nanocomposites was investigated by a pin‐on‐disc tester, and the results showed that adding polyurethane and organically modified clay to the EP matrix had a synergistic effect on improving tribological performance of EP/PU nanocomposites. The morphologies of the worn surface were studied by scanning electron microscopy (SEM) observations, and the results indicated that the mechanism of improving tribological performance of EP/PU nanocomposites was different from that of pure EP or pure EP/PU IPNs. The thermal behavior of these nanocomposites was also investigated by thermogravimeric analysis (TGA), and the results indicated that adding organically modified clay to the matrix remedied the deterioration of the thermal degradation temperature of the interpenetrating networks. Copyright © 2008 John Wiley & Sons, Ltd.     

Epoxy-modified, unsaturated polyester hybrid networks

Hybrid polymer networks (HPNs) based on unsaturated polyester resin (UPR) and epoxy resins were synthesized by reactive blending. The epoxy resins used were epoxidised phenolic novolac (EPN), epoxidised cresol novolac (ECN) and diglycidyl ether of bisphenol A (DGEBA). Epoxy novolacs were prepared by glycidylation of the novolacs using epichlorohydrin. The physical, mechanical, and thermal properties of the cured blends were compared with those of the control resin. Epoxy resins show good miscibility and compatibility with the UPR resin on blending and the co-cured resin showed substantial improvement in the toughness and impact resistance. Considerable enhancement of tensile strength and toughness are noticed at very low loading of EPN. Thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) were employed to study the thermal properties of the toughened resin. The EPN/UPR blends showed substantial improvement in thermal stability as evident from TGA and damping data. The fracture behaviour was corroborated by scanning electron microscopy (SEM). The performance of EPN is found to be superior to other epoxy resins.     

Graft interpenetrating polymer networks of polyurethane and epoxy. I. mechanical behavior

Polyurethanes (PU) based on poly(butylene adipate) [PU(PBA)] and poly(oxypropylene) [PU(PPG)] polyols have bean introduced into the diglycidyl ether of bisphenol A (epoxy) to form interpenetrating polymer networks (IPNs) with a PU-grafted epoxy structure (graft-IPNs). The tensile strength in both PU(PPG)/epoxy and PU(PBA)/epoxy systems increases with increasing PU content. Maximum values emerge at PU/epoxy ratios between 19/81 and 27/73. This is explained as a result of the presence of the graft structure, which leads to more intimate interpenetration between the PU and epoxy in the graft-IPNs. Dynamic mechanical analysis (DMA) indicates that the PU introduced can be incorporated in either the α or β transition domain of the epoxy. The tensile strength of the resulting graft-IPNs shows a significant improvement as the PU is incorporated in the α transition domain of the epoxy. It is also noted that suitable amounts of PU incorporated in both the α and β transition domains of epoxy can increase the tensile strength of the IPNs, while excessive amounts of PU introduced into both α or β transition domains tend to decrease the tensile strength of the graft-IPNs.     

聚氨酯环氧树脂乳液互穿聚合物网络结构与性能研究

分别以聚四氢呋喃(PTMG)和聚己二酸丁二酯(PBA)为聚氨酯(PU)软段,制备了高环氧树脂(EP)含量的PU/EP乳液互穿聚合物网络(LIPN).通过红外光谱,动态力学分析,原子力显微镜等研究了不同类型软段对LIPN结构与性能的影响.结果表明,LIPN结构已经形成,PU与EP间无化学键结合.以PBA为PU软段制备的LIPN中PU与EP相容性更好,分相程度相对低,互穿程度高,导致EP对PBA软段运动的限制作用较强,EP含量的变化对LIPN的玻璃化转变温度影响更大.研究样品的力学性能和溶剂溶胀性能发现,PBA为软段制备的LIPN均优于以PTMG为软段制备的LIPN,水溶胀率等有大幅减小,表现出明显的互穿协同效应.     

网络间含离子键的聚氨酯/接枝乙烯基酯树脂互穿聚合物网络 研究

分别以双酚-A型环氧树脂E-51和聚醚型环氧树脂E-46为原料合成了两种二乙胺-环氧树脂和加成多元醇(分别命名为AE-51,AE-46),将其和甲基丙烯酸一起用于合成聚氨酯/接枝乙烯基酯树脂(PU/接枝VER)互穿聚合物网络(IPN),使之在两个网络间形成离子键。实验结果表明,这类新型的IPN材料中两个网络间的互穿程度与相容性进一步提高,从而导致刚性的接枝VER对弹性的PU网络有更好的增强效果。DSC和FTIR的测定结果表明,在含AE-51的IPN中,由于离子键的作用使PU网络硬段的有序结构遭到很大程度的破坏,与AE-51和PU网络中的硬段以及VER网络有较好的相容性有关,因此这类IPN材料具有较好的力学性能。     

The Effect of Synthesis Method on Three-component IPNs Morphology and Property

Three-component IPNs were synthesized from polyurethane/poly (methyl acrylate aminoethyl methacrylate)/epoxy resin [PU/P(MADMA)/EP] by simultaneous synthesis interpenetrating polymer networks method(SINs) and sequential synthesis interpenetrating polymer networks method (STPNs). Comparing the effect of the two synthesis methods on the morphology and mechanical properties of three-component IPNs, it was found that the compatibility of three-component IPNs depends on the component ratios and interpenetrating formation , the different synthesis methods make the entanglement and interpenetrating between networks changed. The tensile strength of SIPNs is bigger than that of SINs, while the elongation at break of SINs is bigger than that of SIPNs. It is feasible to use stepwise staining method to observe the morphology change.     

Thermal and mechanical properties of epoxy resin toughened with epoxidized soybean oil

A series of new modified epoxy resin (EP) cured products were prepared from epoxidized soybean oil and commercial epoxy resin, with methyl nadic anhydride as curing agent and 1-methylimidazole as promoting agent. The thermal properties of the resins were characterized by DMA and TG; DSC was used to determine the curing process. Fourier transform infrared spectroscopy was utilized to investigate their molecular structures and scanning electron microscopy was used to observe the micro morphology of their impact fracture surfaces. Tensile and impact testing was employed to characterize the mechanical properties of the cured products. The combination of commercial EP with 20 wt% ESO resulted in a bioresin with the optimum set of properties: 130.5 °C T _g, 396.9 °C T _50 %, 74.89 MPa tensile strength, and 48.86 kJ m^?2 impact resistance.     

New interpenetrating polymer networks based on uralkyd/poly(glycidyl methacrylate)

Semi- and full-interpenetrating polymer networks (IPNs) based on uralkyd resin (UA)/poly(glycidyl methacrylate) were synthesized in the laboratory by the sequential technique. Infrared spectra of the homopolymers and the IPNs were studied. A study of the mechanical properties viz. tensile strength and elongation percentage was carried out. The apparent densities of the homopolymers and their IPNs were determined and compared. Glass transition studies of the IPNs were conducted with the aid of differential scanning calorimetry (DSC). Phase morphology of the IPNs was observed using scanning electron microscopy (SEM). DSC results revealed a single glass transition temperature (T_g) for both the semi- as well as the full-IPNs suggesting good interpenetration in them. The SEM micrographs as well as the IR-spectra gave an indication that apart form the interpenetration phenomena, grafting reaction between the -NCO groups of UA and the epoxy group of glycidyl methacrylate might have occurred to some extent.     

Studies on thermal, mechanical and morphological behaviour of caprolactam blocked methylenediphenyl diisocyanate toughened bismaleimide modified epoxy matrices

Diglycidyl ether of bisphenol A epoxy resin (DGEBA, LY 556) was toughened with 5%, 10% and 15% (by wt) of caprolactam blocked methylenediphenyl diisocyanate (CMDI) using 4,4′-diaminodiphenylmethane (DDM) as curing agent. The toughened epoxy resin was further modified with chemical modifier N,N′-bismaleimido-4,4′-diphenylmethane (BMI). Caprolactam blocked methylenediphenyl diisocyanate was synthesized by the reaction of caprolactam with methylenediphenyl diisocyanate in presence of carbon tetrachloride under nitrogen atmosphere. Thermal properties of the developed matrices were characterized by means of differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), heat distortion temperature (HDT) and dynamic mechanical analysis (DMA). Mechanical properties like tensile strength, flexural strength and impact strength were tested as per ASTM standards. The glass transition temperature (T_g) and thermal stability were decreased with increase in the percentage incorporation of CMDI. The thermomechanical properties of caprolactam blocked methylenediphenyl diisocyanate toughened epoxy resin were increased by increasing the percentage incorporation of bismaleimide. The values of impact strength for epoxy resin were increased with increase in the percentage concentration of CMDI. The homogeneous morphology of CMDI toughened epoxy resin and bismaleimide modified CMDI toughened epoxy resin system were ascertained from scanning electron microscope (SEM).     

氨丙基封端聚氰丙基甲基硅氧烷改性环氧树脂——两相相溶性及表界面形态研究

本文针对聚二甲基硅氧烷改性环氧树脂相溶性太差,性能不够理想等问题,提出用氰丙基替代部分甲基以减小聚硅氧烷与环氧树脂的溶度参数差,改善两相的相溶性。采用氨丙基封端的聚氰丙基甲基硅氧烷低聚体(表1)单独或与二乙烯三胺(固化剂)一同与双酚A环氧树脂反应,合成了一系列不同聚硅氧烷分子量和重量百分比的样品(表2)。并用示差扫描量热计(DSC)、动态力学谱(DMA)、光电子能谱(XPS)、接触角仪、扫描电子显微镜(SEM)、电子拉力试验机对其进行研究。结果表明在聚硅氧烷软段中引入氰丙基可提高两相的相溶性并使增韧效果明显改善。     

Interpenetrating polymer networks from polyurethanes and methacrylate polymers. I. Effect of molecular weight of polyols and NCO/OH ratio of urethane prepolymers on properties and morphology of IPNs

Two types of reinforced elastomeric interpentrating polymer network (IPN) were prepared by simultaneous polymerization and crosslinking in solution. The first type consisted of polyurethane-poly(methyl methacrylate) (PU/PMMA), and the second, of polyurethane-poly(methyl methacrylate-methacrylic acid) PU/P(MMA–MAA) of constant composition (90/10) and (80/20) by weight, respectively. The members of each type differed in the NCO/OH ratio of the PU prepolymer and the molecular weight (MW) of the polyol in the PU component because we wished to investigate systematically the effect of changing the NCO/OH ratio and MW of the polyol on the mechanical properties and morphology of the resulting IPNs. The mechanical properties, particularly the modulus of both tyes of IPN, increased with increasing NCO/OH ratio and decreased with increasing MW of the polyol in the PU. The morphology of the IPNs was studied by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). Improved phase compatibility and decreasing extent of phase separation was observed in both types of IPN with increasing NCO/OH ratio and decreasing MW of the polyol used in the PU. These results may imply that improved interpenetration results from increasing the NCO/OH ratio and decreasing the MW of the polyol in the PU component. The fact that the effect is more pronounced with the type of PU-P(MMA–MAA) IPN can be rationalized as due to the additional hydrogen bonding between the carbonyl in the carboxyl groups and the urethane or urea groups in the PU component.     

Synthesis and characterization of polyaniline filled PU/PMMA interpenetrating polymer networks

A series of conducting interpenetrating polymer networks (IPNs), are prepared by sequential polymerization of castor oil based polyurethane (PU) with poly(methyl methacrylate) (PMMA) and polyaniline doped with camphor sulphonic acid (PAni)_CSA. The effect of different amount of PAni (varies from 2.5-12.5%) on the properties of PU/PMMA (50/50) IPNs such as electrical properties like conductivity, dielectric constant and dissipation factor; mechanical properties like tensile strength and percentage elongation at break have been reported. (PAni)_CSA filled IPNs shows improved tensile strength than the unfilled IPN system. The thermal stability and surface morphology of unfilled and (PAni)_CSA filled PU/PMMA (50/50) IPN sheets were investigated using a thermogravimetric analyzer (TGA) and a scanning electron microscope (SEM). TGA thermograms of (PAni)_CSA filled PU/PMMA (50/50) IPNs show a three-step thermal degradation process. SEM micrograms of filled PU/PMMA IPN system shows spherulitic structure at higher concentration of (PAni)_CSA.     

预聚法丁腈羟聚氨酯/聚丙烯酸甲酯互穿网络聚合物的研究

采用同步法合成了预聚法丁腈羟聚氨酯/聚丙烯酸甲酯类互穿网络聚合物,研究了不同NCO基含量,不同组份比对聚合物抗张强度、剪切强度的影响,还以热失重方法对该体系的耐热性作了探讨。结果指出,聚合物的机械性能和耐热性皆比单一组成聚合物高,而且在组份比(PU/PMA)=8/2时机械性能有最大值,其协同效应显著。     

Properties of poly(lactic acid-co-glycolic acid) film modified by blending with polyurethane

A number of poly(lactic acid-co-glycolic acid)/polyurethane (PLGA/PU) blend films with various PU mole contents were prepared by casting the polymer blend solution in chloroform. The surface morphologies of the PLGA/PU blend films were studied by scanning electron microscopy (SEM). The thermal, mechanical and chemical properties of the PLGA/PU blend films were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), tensile tests and surface contact angle tests. The results revealed that the introduction of PU could markedly modify the properties of PLGA films.     

Phase separation,porous structure,and cure kinetics in aliphatic epoxy resin containing hyperbranched polyester

Thermosetting blends of an aliphatic epoxy resin and a hydroxyl‐functionalized hyperbranched polymer (HBP), aliphatic hyperbranched polyester Boltorn H40, were prepared using 4,4′‐diaminodiphenylmethane (DDM) as the curing agent. The phase behavior and morphology of the DDM‐cured epoxy/HBP blends with HBP content up to 40 wt % were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The cured epoxy/HBP blends are immiscible and exhibit two separate glass transitions, as revealed by DMA. The SEM observation showed that there exist two phases in the cured blends, which is an epoxy‐rich phase and an HBP‐rich phase, which is responsible for the two separate glass transitions. The phase morphology was observed to be dependent on the blend composition. For the blends with HBP content up to 10 wt %, discrete HBP domains are dispersed in the continuous cured epoxy matrix, whereas the cured blend with 40 wt % HBP exhibits a combined morphology of connected globules and bicontinuous phase structure. Porous epoxy thermosets with continuous open structures on the order of 100–300 nm were formed after the HBP‐rich phase was extracted with solvent from the cured blend with 40 wt % HBP. The DSC study showed that the curing rate is not obviously affected in the epoxy/HBP blends with HBP content up to 40 wt %. The activation energy values obtained are not remarkably changed in the blends; the addition of HBP to epoxy resin thus does not change the mechanism of cure reaction of epoxy resin with DDM. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 889–899, 2006     

聚氨酯/环氧树脂互穿网络硬质泡沫塑料反应过程和微观结构

聚氨酯／环氧树脂互穿网络(PU／EPIPN)硬泡中异氰酸根的消耗速度较纯PU硬泡高，是由于环氧树脂的固化荆同时也是异氰酸根反应的催化荆。而PU／EP IPN硬泡中环氧基的反应速度和反应程度均较纯EP网络低，归因于互穿网络对基团扩散的阻碍。在互穿网络硬泡形成过程中，存在环氧开环中所新产生的羟基与异氰酸根的反应、大分子多元醇中羟基与环氧基的反应以及异氰酸根与环氧基形成嗯唑烷酮的反应三种形成网络间的化学键的途径。同时由于PU／EPIPN硬泡高度的交联，使得IPN硬泡中两个网络具有良好的相容性。动态力学性能表明所有IPN样品都只有一个玻璃化温度。透射电镜表明IPN样品无明显的相界面。