变一次和二次干燥温度对冻干猪主动脉的影响

为了探讨在真空冷冻干燥过程中,干燥阶段温度参数对冻干制品品质的影响,以猪主动脉为研究对象,通过改变一次、二次干燥温度,并结合脱水率、外观形态、力学性能测试等,以期获得最优的温度参数。实验结果表明,当一次干燥温度为-20℃,二次干燥温度为10℃时,冻干样品的综合表现最优。     

真空冷冻干燥制备高比表面积纳米氧化铝

采用真空冷冻干燥技术结合反相微乳液法, 于环己烷/聚乙二醇辛基苯基醚(曲拉通X-100)-十六烷基三甲基溴化铵(CTAB)/正丁醇/水溶液体系中, 合成了纳米Al2O3粉体. 采用扫描电子显微镜(SEM)、透射电子显微镜(TEM)、X射线衍射(XRD)及比表面积与孔隙度分析仪对产物的形貌、结构、比表面积、孔容与孔径进行了表征. 经过煅烧, 该纳米Al2O3比表面积约550.0 m2·g-1(随反应参数不同而变化), 属γ-Al2O3晶型, 粒径均匀, 颗粒直径小于10.0 nm. 考察了不同的干燥方式(电热鼓风干燥、普通真空干燥、真空冷冻干燥)以及真空冷冻干燥过程中主要参数对产物比表面积、孔容、平均孔径等物理性质的影响. 结果表明, 采用真空冷冻干燥法制备的纳米Al2O3的比表面积和孔容远高于采用另外两种干燥方式制备的纳米Al2O3. 采用真空冷冻干燥法制备纳米Al2O3时, 降温速率、预冻时间、冻干时间等参数对最终制备的产物比表面积与孔结构有显著影响.     

基于超高效液相色谱联用高分辨质谱自动解析方法的金银花不同加工方式分析

金银花干燥加工方式直接影响其药用价值及经济效益。 采用基于超高效液相色谱联用静电场轨道阱高分辨质谱的非靶向代谢组学技术结合化学计量学自动化数据分析策略,分析了不同加工方式对金银花中化学成分的影响。金银花样品经甲醇-水（8∶2,体积比）溶液超声提取30 min,两次离心后取上清液,以Waters Acquity UPLC HSS T3色谱柱（2.1×100 mm, 1.8 μm）分离,乙腈-水溶液（均含有体积分数0.1%的甲酸）进行梯度洗脱。高分辨质谱选择正离子扫描模式（ESI+）并采用FULL MS/DD-MS2（TOP4）模式完成数据采集。在自动化解析方法软件平台对仪器采集的原始信号直接解析,鉴定出绿原酸、芦丁和异槲皮苜等16种差异性化合物。在化学成分解析的基础上,利用层次聚类分析和主成分分析等方法评价了晒干、阴干、电热烘干、烘房烘干、热泵烘干和真空冷冻干燥这6种加工方式获得的金银花样品品质差异。真空冷冻干燥、烘房烘干和热泵干燥等加工方式能够获得外观特征优质的金银花。在真空冷冻干燥方式下,金银花样品中的抗氧化功能性成分能够得到更好的保存。     

反相微乳法制备Ni/CeO2纳米复合催化剂催化乙醇水蒸气重整制氢

采用W/O反相微乳法制备了Ni/CeO2纳米复合催化剂,对比了加热和真空冷冻两种不同干燥方法处理的催化剂以及传统浸渍法制备的催化剂上乙醇水蒸气重整反应性能。由X射线衍射(XRD)、透射电子显微镜(TEM)、程序升温还原(TPR)和程序升温脱附(TPD)等技术对催化剂进行了表征。实验结果表明,采用反相微乳法制备的Ni/CeO2纳米复合催化剂显示了良好的催化活性和选择性;其中采用真空冷冻干燥处理的催化剂表现出最好的活性,H2产率最高达到42%,CO选择性低至0.35%,并且具有较好的稳定性和抗积炭能力,优于传统浸渍法制备的催化剂。     

冷冻干燥浸渍法制备具有高分散铁物种和强金属-载体相互作用的FeZSM-5催化剂

负载型催化剂在现代化工中发挥着重要作用.其中,金属与载体的相互作用是负载型催化剂的重要特性.浸渍法是制备这类催化剂的一种简便方法.然而,传统浸渍法在浸渍达到平衡后采用蒸发干燥时,大量金属前驱体在毛细管力的作用下沿着孔道迁移并堆积在载体表面,焙烧后形成大块的金属团簇,这使得到的催化剂中金属与载体相互作用较弱.有研究者在浸渍溶液中添加高粘度物质来降低毛细管力的影响,或者采用微波干燥来减少团簇的产生,但总体上关于浸渍法中增强金属与载体相互作用的通用性方法研究很少.为此,本文采用冷冻干燥对传统的浸渍法进行改进.冷冻干燥是一种将冰冻样品置于真空条件下使溶剂升华的干燥方式,在化学上主要用于制备纳米金属粉末,很少用来制备金属负载型催化剂.本文以~(57)FeZSM-5为例,采用传统蒸发干燥和改进的冷冻干燥方法制备了两种催化剂,采用超导量子干涉仪(SQUID),H_2-TPR和穆斯堡尔谱等表征手段研究了两者在铁物种组成和N2O分解活性上的区别,并提出了形成机理.SQUID测试表明,两种催化剂均具有铁磁性和顺磁性特性,这意味着催化剂中可能存在α-Fe_2O_3,以及与骨架相连的二价或三价铁物种.H_2-TPR结果显示,冻干催化剂中含有更少的铁物种数和更多的Fe~(2+)含量.进一步的穆斯堡尔谱表征不仅印证了上述结果,而且给出了铁物种的定量结果.相比于传统的蒸干催化剂,冻干催化剂拥有更多与分子筛骨架铝相连的铁物种,说明冷冻干燥可以增强金属与载体的相互作用.在冻干催化剂中,更多的铁物种存在于孔道内,说明冷冻干燥对铁物种有着良好的限域作用.此外,冻干催化剂含有更多纳米级金属氧化物,大块团簇较少,金属物种的平均尺寸小于蒸干催化剂.冻干催化剂在N_2O分解中更高的活性也证明了铁物种结构的变化.基于上述结果,本文提出了不同干燥方式下铁物种的形成机理.在蒸干催化剂中,由于蒸发过程中毛细管力的存在,原本在载体中均匀分散的铁前驱体被转移到载体表面,形成大量的大块铁团簇.而对于冻干催化剂,溶剂是通过升华的方式去除,铁前驱体不会受干燥的影响而保持均匀分布的状态.由于ZSM-5分子筛拥有丰富的孔隙,大量铁被限制在狭窄的孔道中,所形成的铁物种尺寸更小,同时铁有更多机会与骨架铝发生相互作用,从而达到增强金属与载体相互作用的目的.该方法属于浸渍法的通用性改进,可以在制备其他负载型催化剂时调控金属与载体的相互作用以及金属尺寸大小.     

干燥方式对含直链淀粉半互穿网络水凝胶溶胀和降解的影响

以4,4′-二甲基丙烯酰胺基偶氮苯(BMAAB)为交联剂,制备了丙烯酸-丙烯酰胺-甲基丙烯酸酯共聚物和直链淀粉半互穿网络水凝胶.以冷冻干燥和空气干燥两种方式,研究了干凝胶在pH2.2和pH7.4时的溶胀和降解性能.结果表明采用两种干燥方式的凝胶在不同pH的介质中都遵循二级溶胀动力学.凝胶内部水的扩散均为非Fickian机理,即扩散和链松弛协同作用的机理.但经历冷冻干燥的凝胶其扩散机制占优势.在pH=7.4的介质中,冷冻干燥凝胶的平衡溶胀比(SR)显著增大,而在pH=2.2时则无明显变化.扫描电镜(SEM)和降解实验发现,在结肠内容物的作用下,冷冻干燥凝胶在5天内降解率可达35.3%,而空气干燥凝胶的降解率为28.1%,表明冷冻干燥的方式可在一定程度上促进凝胶在结肠环境下的降解.     

不同干燥方法对芦苇不同组织GC/MS代谢组学分析的影响

基于气相色谱-质谱联用(GC/MS)技术,以超低温冷藏为对照,分析了真空冷冻干燥、45℃烘干和硅胶干燥处理对芦苇Phragmites australis叶、茎和根组织样品代谢组学分析结果的影响。共检测出51个色谱峰,鉴定出25种代谢物。主成分分析(PCA)和多响应置换过程分析(MRPP)表明,45℃烘干和硅胶干燥对芦苇不同组织样品代谢物组成影响均较大,而真空冷冻干燥只对叶样品代谢物组成具有显著影响。利用方差分析对鉴定出代谢物含量进行分析,结果真空冷冻干燥会导致叶样品中甘油、果糖、葡萄糖含量显著升高,蔗糖含量显著下降,但不会对根茎样品中代谢物含量产生显著影响。45℃烘干和硅胶干燥则能导致不同组织样品中氨基丁酸、甘油酸、苏糖酸、奎宁酸、葡糖酸、果糖、葡萄糖、半乳糖、麦芽糖和肌醇含量升高,而蔗糖和肌醇半乳糖苷含量下降。不同干燥方法对酶活抑制效率差异可能是导致上述结果的重要原因。因此,在进行芦苇代谢组学研究时,必须考虑不同干燥方法对不同组织代谢组学分析结果的影响。     

冷冻干燥技术在环境水样有机新污染物前处理中的应用进展

有机新污染物是一类在先进分析技术帮助下新鉴定的、现有法规未管制的、人为源的有机污染物。有机新污染物主要包括药品与个人护理、农药、全氟化合物、内分泌干扰物等,其会产生内分泌干扰效应、诱发抗性基因传播,还对人类和野生生物的生存与发展构成潜在威胁,因此检测环境样品中的有机新污染物浓度对生态环境和人体健康具有重大意义。由于环境样品中的有机新污染物浓度较低,为了达到检测仪器的检测要求,通常需要对环境样品进行前处理,包括样品的净化和浓缩。冷冻干燥技术是一种在真空干燥条件下通过升华方式去除水分的前处理技术,主要包括样品冷冻、初级干燥和再干燥3个阶段,常用于食品和药品行业。在药品行业中,冷冻干燥技术能维持药品的生物活性和化学活性,保持药品的物理化学特性。近年来,冷冻干燥技术逐步用于环境水样中有机新污染物的前处理。其主要的操作步骤包括水样预处理、冷冻干燥、洗脱、吹干、过滤、定容和上机检测。冷冻干燥技术具有操作简单、低成本、样品处理体积少、样品易保存和处理过程中样品损失少等优点,具有广泛应用于环境样品中有机新污染物监测的潜力。该文综述了环境样品中有机新污染物常见的种类,并重点介绍冷冻干燥技术的原理及其在环境样品前处理过程中的应用,提出了冷冻干燥技术在环境分析中的应用前景,为环境样品中有机新污染物的监测提供了参考。     

使用程序升温还原方法认识无机化合物的氧化还原行为——面向拔尖计划学生的综合实验

元素化学是无机化学教学的重要组成部分。通过实验的方法研究元素及其无机化合物的性质和反应规律,可以使传统的描述性教学成为易于形象理解和深入掌握的立体化教学。本实验包含简单无机化合物的合成制备以及运用程序升温还原技术(TPR)考查所制备的材料的氧化还原性质两部分内容。程序升温还原方法可以非常直观地反映出样品的还原过程,并可以给出样品还原能力强弱(峰的位置,用于定性考查)、还原物种种类和数目(峰的数目、强弱,用于定量考查),以及各组分之间的相互作用的信息。程序升温还原技术操作简便、易实行,可在高校化学实验教学中推广使用。     

多阶段线性程序升温毛细管气相色谱最佳分离温度的选择

本文提出了气相色谱程序升温分离已知样品的优化指标。在此基础上考虑到色谱柱温和样品组分在色谱柱内的路径差别对保留时间和分离度的影响。提出了气相色谱最佳多阶梯线性程序升温温度曲线选择的基本原则——“移动重叠分辨图”法,并用毛细管气相色谱实验对此进行了验证,理论值与实测值能很好吻合。     

Improved stability of OPALMON tablets under humid conditions. III: Application of the rotary vacuum drying method to dry Opalmon tablets

In stability studies on moisture-resistant Opalmon tablets in press-through-packages (PTP), which were placed in aluminum bags, we found that the degradation rate of the dextran formulation is faster than that of the lactose formulation. The fast degradation of the dextran formulation is attributed to residual moisture in the package because drying the tablets before packaging suppressed the degradation and there is a good correlation between the stability of the drug and the water-activity of the tablets. Therefore, we developed a new drying method for the tablets, i.e. the rotary vacuum drying method, and investigated the effects of the operating conditions such as heating temperature, rotation speed, and vacuum degree on the drying time, and the appearance of the tablets. Using the rotary vacuum drying method, the tablets were dried over a short time (30 min) on a mass production scale so that the water activity was less than 0.03. Furthermore, the tablets suffered negligible damage such as breaking and chipping during the drying process. These results indicate that the rotary vacuum drying method is useful for drying tablets on mass production scales.     

Microfibrillated cellulose foams obtained by a straightforward freeze–thawing–drying procedure

Microfibrillated cellulose (MFC) is continuously gaining attention due to its outstanding mechanical properties, in particular high strength-to-weight ratio. Recently, more and more studies target the production of porous materials, such as foams, out of this natural resource. Commonly, an energy-consuming freeze–drying method is utilized for producing pure MFC porous structures from water-based suspensions, which renders these products particularly unattractive for industry. Although alternatives for foam production have been proposed, using either modified MFC or with various additives, the freeze–drying step is still one of the most critical bottle-neck of MFC foam production upscaling. A novel straightforward freeze–thawing–drying procedure assisted by the common additive urea was herein proposed. Such method allows the production of mechanically stable, lightweight MFC structures under low-cost ambient conditions drying. The influence of the cellulose fibril characteristics, the suspension formulation and the process parameters on the final foam properties have been studied in terms of porosity, density and mechanical properties.     

Physicochemical and Quality Properties of Dried Courgette Slices: Impact of Vacuum Impregnation and Drying Methods

The aim of this study was to determine the effects that the type of impregnating solution and drying method (freeze drying (FD) and vacuum drying (VD) at 45 °C and convective drying (CD) at 50, 60, and 70 °C) had on the physicochemical and quality properties of courgettes. Courgette slices were vacuum-impregnated (6 kPa) in freshly squeezed onion, kale, and onion and kale (50:50) juices with 3% NaCl solution (N). The application of vacuum impregnation (VI) with impregnating solutions from freshly squeezed onions and kale had a beneficial effect on the bioactive values of courgette. The highest contents of quercetin (41.84 μg/g d.m.) and carotenoids (276.04 μg/g d.m.) were found in courgette impregnated with onion juice after freeze drying. The highest values of lutein and zeaxanthin (216.42 μg/g d.m.) were recorded for courgette impregnated with kale juice and convective dried. By analysing the kinetics of convective drying, the best matching of the logistic model was found. Increasing the drying process temperature from 50 to 70 °C reduced the drying time from 15% to 36%, depending on the type of impregnating solution used. Water activity < 0.6 was recorded for courgette dried by freezing, vacuum, and convection at 60 and 70 °C. Conclusions: The vacuum impregnation process and the impregnation solutions from freshly squeezed vegetables can be used to develop new snacks with high levels of bioactive compounds. The FD method is the most appropriate considering both the bioactive compounds content and the obtained colour and water activity.     

Research and application of a new rapid heat cycle molding with electric heating and coolant cooling to improve the surface quality of large LCD TV panels

The usage of rapid heat cycle molding (RHCM) has gained increasing attention in overcoming the limits of conventional injection molding (CIM) and improving the surface quality and mechanical properties of molded plastic products. In RHCM, the vario‐thermal mold temperature control system is the key technique because it directly affects the molding cycle time and the final part quality. In this study, a new RHCM technology with electric heating and coolant cooling was studied in detail. Two different RHCM mold structures for a large LCD TV panel were proposed and designed. The numerical simulation method was used to analyze the thermal response of the mold cavity surface at the heating stage and the thermal response of the resin melt at the cooling stage. The heating/cooling efficiency of the proposed electric heating RHCM system was evaluated. The thermal expansion analysis of mold cavity was implemented and the fixation of the cavity in molds was also optimized. The results showed that the electric‐heating mold with a separate cooling plate can efficiently enhance the heating efficiency. The thermal expansion of the cavity surface can be reduced by increasing the alleviating‐gap between the cavity and the cavity‐retainer plate. Then, the service lifetime of the electric‐heating mold can be improved. A RHCM production line with electric heating for the large LCD TV panel was constructed. Both the simulation and test production results indicate that the proposed electric heating RHCM technique can realize high‐temperature injection molding without increasing the molding cycle time. The surface appearance of the LCD TV panels was dramatically improved and the surface marks that usually occur in CIM process were eliminated completely. Copyright © 2009 John Wiley & Sons, Ltd.     

多孔碳基复合膜的真空冷冻干燥制备及高效太阳能水蒸发性能

以多壁碳纳米管(CNTs)和聚偏氟乙烯(PVDF)为原料, 通过相转化法形成均匀共混的胶体, 利用真空冷冻干燥(冻干)技术使胶体固化, 并在真空状态下使部分溶剂挥发, 制备了具有多孔结构的CNTs/PVDF复合膜. 实验结果表明, 冻干CNTs/PVDF复合膜具有优异的光吸收能力、 极佳的表面亲水性能. 在1 kW/m²光照强度下, 其水蒸发速率可达1.95 kg·m^-2·h^-1、 光热转化效率为92.9%. 搭载了冻干CNTs/PVDF复合膜的蒸发器在处理模拟海水和染料废水时, 均表现出良好的抗盐污染性、 显著的稳定性和优异的太阳能蒸发性能.     

Evaluation of Innovative Dried Purée from Jerusalem Artichoke—In Vitro Studies of Its Physicochemical and Health-Promoting Properties

The present study aimed to evaluate the effect of Jerusalem artichoke processing methods and drying methods (freeze drying, sublimation drying, vacuum drying) on the basic physicochemical parameters, profiles and contents of sugars and polyphenolic compounds, and health-promoting properties (antioxidant activity, inhibition of the activities of α-amylase, α-glucosidase, and pancreatic lipase) of the produced purée. A total of 25 polyphenolic compounds belonging to hydroxycinnamic phenolic acids (LC-PDA-MS-QTof) were detected in Jerusalem artichoke purée. Their average content in the raw material was at 820 mg/100 g dm (UPLC-PDA-FL) and was 2.7 times higher than in the cooked material. The chemical composition and the health-promoting value of the purées were affected by the drying method, with the most beneficial values of the evaluated parameters obtained upon freeze drying. Vacuum drying could offer an alternative to freeze drying, as both methods ensured relatively comparable values of the assessed parameters.     

Effect of composition,solvent exchange liquid and drying method on the porous structure of phenol–formaldehyde gels

Organic gels have been synthesized by sol–gel polycondensation of phenol (P) and formaldehyde (F) catalyzed by sodium carbonate (C). The effect of synthesis parameters such as phenol/catalyst ratio (P/C), solvent exchange liquid and drying method, on the porous structure of the gels have been investigated. The total and mesopore volumes of the PF gels increased with increasing P/C ratio in the range of P/C ≤ 8, after this both properties started to decrease with P/C ratio for P/C > 8 and the gel with P/C = 8 showed the highest total and mesopore volumes of 1.281 and 1.279 cm³ g⁻¹ respectively. The gels prepared by freeze drying possessed significantly higher porosities than the vacuum dried gels. The pore volume and average pore diameter of the freeze dried gels were significantly higher than those of the vacuum dried gels. T-butanol emerged as the preferred solvent for the removal of water from the PF hydrogel prior to drying, as significantly higher pore volumes and specific surface areas were obtained in the corresponding dried gels. The results showed that freeze drying with t-butanol and lower P/C ratios were favourable conditions for the synthesis of highly mesoporous phenol–formaldehyde gels.