聚醚聚氨酯/环氧树脂互穿网络聚合物的研究(Ⅱ)

合成了不同类型聚醚聚氨酯/环氧树脂(PU/EP)互穿网络聚合物(IPN),通过改变PU中聚乙二醇分子量、3OH/2OH及NCO/OH比值等,研究IPN组份间分子混合程度,采用电镜、动态力学分析及应力应变等测试方法表征。结果表明:聚乙二醇分子量降低及3OH/2OH、NCO/OH比的提高,可使相容性提高,材料力学性能增强。     

Interpenetrating polymer network from castor oil-based polyurethanes and poly(methyl methacrylate). XV

The polyurethanes have been prepared from 2.12 functional ? OH containing castor oil and diphenyl methane diisocyanate under identical experimental conditions with a varying NCO/OH ratio. These polyurethanes were swollen in methyl methacrylate and subsequently interpenetrated by free radical polymerization using benzoyl peroxide and crosslinker ethylene glycol dimethacrylate. A series of interpenetrating polymer network (IPN) PU/PMMA IPNs were obtained as films by a transfer moulding technique. These IPNs were characterized by their resistance to chemical reagents, thermal behavior, and mechanical properties. The morphology was shown by SEM and dielectric properties at different temperatures were measured.     

聚氨酯/环氧树脂互穿网络硬质泡沫塑料反应过程和微观结构

聚氨酯／环氧树脂互穿网络(PU／EPIPN)硬泡中异氰酸根的消耗速度较纯PU硬泡高，是由于环氧树脂的固化荆同时也是异氰酸根反应的催化荆。而PU／EP IPN硬泡中环氧基的反应速度和反应程度均较纯EP网络低，归因于互穿网络对基团扩散的阻碍。在互穿网络硬泡形成过程中，存在环氧开环中所新产生的羟基与异氰酸根的反应、大分子多元醇中羟基与环氧基的反应以及异氰酸根与环氧基形成嗯唑烷酮的反应三种形成网络间的化学键的途径。同时由于PU／EPIPN硬泡高度的交联，使得IPN硬泡中两个网络具有良好的相容性。动态力学性能表明所有IPN样品都只有一个玻璃化温度。透射电镜表明IPN样品无明显的相界面。     

预聚法丁腈羟聚氨酯/聚丙烯酸甲酯互穿网络聚合物的研究

采用同步法合成了预聚法丁腈羟聚氨酯/聚丙烯酸甲酯类互穿网络聚合物,研究了不同NCO基含量,不同组份比对聚合物抗张强度、剪切强度的影响,还以热失重方法对该体系的耐热性作了探讨。结果指出,聚合物的机械性能和耐热性皆比单一组成聚合物高,而且在组份比(PU/PMA)=8/2时机械性能有最大值,其协同效应显著。     

聚氨酯/聚苯乙烯互穿聚合物网络的研究

互穿聚合物网络形态和力学性能的研究已有报道^[1～3],但有关合成过程中分子量变化形态和性能的影响研究甚少。本文在动力学研究的基础上^[4],用GPC、DSC和Instron万能机研究了聚氨酯/聚苯乙烯互穿聚合物网络(PU/PSt-IPN)的分子量,玻璃化转变温度和力能,考察了分子量与相分离点之间的关系。     

Crosslinking polymerization leading to interpenetrating polymer network formation. I. Polyaddition crosslinking reactions of poly(methyl methacrylate‐co‐2‐methacryloyloxyethyl isocyanate)s with ethylene glycol resulting in polyurethane networks

At the start of our research program concerned with the elucidation of the crosslinking polymerization mechanism leading to interpenetrating polymer network (IPN) formation, in which IPNs consist of both polymethacrylates and polyurethane (PU) networks, this article deals with the polyaddition crosslinking reaction leading to PU network formation. Therefore, 2‐methacryloyloxyethyl isocyanate (MOI) was radically copolymerized with methyl methacrylate (MMA) in the presence of CBr₄ as a chain‐transfer agent. The resulting poly(MMA‐co‐MOI)s, having pendant isocyanate (NCO) groups as novel multifunctional polyisocyanates, were used for polyaddition crosslinking reactions with ethylene glycol as a typical diol. The second‐order rate constants depended on both the functionality of poly(MMA‐co‐MOI) and the NCO group concentration. The actual gel points were compared with the theoretical ones calculated according to Macosko's equation; the deviation of the actual gel point from the theoretical value became more remarkable for a greater functionality of poly(MMA‐co‐MOI) and at a lower NCO group concentration or at a lower poly(MMA‐co‐MOI) concentration. These are discussed mechanistically, with consideration given to the significance of intramolecular cyclization and intramolecular crosslinking reactions leading to the shrinkage of the molecular size of the prepolymer, along with the data of the intrinsic viscosities of resulting prepolymers and the swelling ratios of resulting gels. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 606–615, 2003     

Synthesis and characterization of polyaniline filled PU/PMMA interpenetrating polymer networks

A series of conducting interpenetrating polymer networks (IPNs), are prepared by sequential polymerization of castor oil based polyurethane (PU) with poly(methyl methacrylate) (PMMA) and polyaniline doped with camphor sulphonic acid (PAni)_CSA. The effect of different amount of PAni (varies from 2.5-12.5%) on the properties of PU/PMMA (50/50) IPNs such as electrical properties like conductivity, dielectric constant and dissipation factor; mechanical properties like tensile strength and percentage elongation at break have been reported. (PAni)_CSA filled IPNs shows improved tensile strength than the unfilled IPN system. The thermal stability and surface morphology of unfilled and (PAni)_CSA filled PU/PMMA (50/50) IPN sheets were investigated using a thermogravimetric analyzer (TGA) and a scanning electron microscope (SEM). TGA thermograms of (PAni)_CSA filled PU/PMMA (50/50) IPNs show a three-step thermal degradation process. SEM micrograms of filled PU/PMMA IPN system shows spherulitic structure at higher concentration of (PAni)_CSA.     

Mechanism of adhesion of polyurethane/polymethacrylate simultaneous interpenetrating networks adhesives to polymer substrates

Polyether-based polyurethane/poly (methyl methacrylate-co-ethyleneglycol dimethacrylate) interpenetrating polymer networks [PU/P (MMA–co–EGDMA)-IPNs] were synthesized and used as adhesives to adhere vulcanized natural rubber (NR) and soft polyvinyl chloride (PVC). The structure and morphology of the IPN adhesives in bulk and near the adhesive/substrate interfaces were investigated. A new mechanism of adhesion called conjugate interpenetration of networks across interfaces, which is suitable for IPN adhesives and polymer substrates, was put forward. According to this mechanism, while forming simultaneous interpenetrating networks in the adhesive, the monomers in the IPN adhesive can permeate polymer substrates and polymerize in situ to form gradient IPNs, thereby producing conjugate three-component IPNs near the adhesive/substrate interfaces. It is the conjugate interpenetration of the networks across the interfaces that strengthens interfacial combination remarkably and results in high bond strength of IPN adhesives. © 1994 John Wiley & Sons, Inc.     

Influence of structure-property relationship on the optical,thermal and mechanical properties of castor oil based transparent polyurethane for catheter applications

Castor oil based transparent polyurethane elastomers were synthesized, which can be used as an advanced catheter material. The effect of NCO: OH ratio on the structural, optical, thermal and physicomechanical properties of polyurethanes (PU) has been studied. The optical properties of the PU was analysed by studying its percentage transmittance and haze. The results showed a high transparency of 90.7% for the PU with a NCO: OH ratio of 0.9:1. Differential scanning calorimetry (DSC) analysis revealed an increase in the glass transition temperature (T_g) of PU with increasing hard segment content whereas thermogravimetric analysis (TGA) shows an increase in the initial decomposition temperature of PU from 262 to 268°C upon increasing the NCO: OH ratio from 0.9 to 1.5. A similar trend of increment in the tensile properties of PU has been observed as a consequence of increasing the molar ratio of NCO: OH. In vitro cytotoxicity analysis of PU was studied using human embryonic kidney (HEK293) cell line that revealed the nontoxic character of PU.     

Effect of Chain Length of Polyethylene Glycol and Crosslink Density (NCO/OH) on Properties of Castor Oil Based Polyurethane Elastomers

The equilibrium swelling study of polyurethanes (PU) was carried out in various solvents in order to calculate their solubility parameter. The kinetics of swelling and sorption have also been studied in 1,4‐dioxane at 30°C. The PU was synthesized by reacting a novel polyol (castor oil derivative and epoxy based resin, EpxR) and one of the polyethylene glycols (PEG 200, PEG 400, PEG 600) with different weight compositions, with a toluene diisocyanate (TDI) adduct (derived from toluene diisocyanate and R60 polyol). Different NCO/OH ratio viz. 1, 1.3 and 1.7 were employed in the study. The results were found to vary with the weight composition of polyol components, as well as the crosslink density of the samples. The sorption behavior is also found to vary with the molecular weight of polyethylene glycol employed in the preparations of the polyurethanes. Kinetic studies of swelling revealed that the sorption is anomalous in nature. The diffusion coefficient (D) increased with an increase in the NCO/OH ratio and decreased with an increase in chain length of polyethylene glycol. The sorption coefficient (S) decreased with an increase in crosslink density (NCO/OH) and increased with increasing polyethylene glycol (i.e., PEG 200, PEG 400, and PEG 600) moieties in the polyurethanes. The molecular weight between two crosslink points was calculated using the Flory Rehner equation (24), and hence, the number of chains per unit volume (N) and degree of crosslinking (ν) in all the samples were determined.     

Thermal,mechanical, and morphological properties of soybean oil-based polyurethane/epoxy resin interpenetrating polymer networks (IPNs)

A series of interpenetrating polymer networks (IPNs) based on epoxy (EP) resin and polyurethane (PU) prepolymer derived from soybean oil-based polyols with different mass ratios were synthesized. The structure, thermal properties, damping properties, tensile properties, and morphology of soybean oil-based PU/EP IPNs were characterized by Fourier-transform infrared spectroscopy, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), universal test machine, and scanning electron microscopy (SEM). DSC and DMA results show that the glass transition temperature of the soybean oil-based PU/EP IPN decreases with the increase of PU prepolymer contents. Soybean oil-based PU/EP IPNs have better damping properties than that of the pure epoxy resin. The tensile strength and modulus of PU/EP IPNs decrease, while elongation at break increases with the increase of PU prepolymer contents. SEM observations reveal that phase separation appears in PU/EP IPNs with higher PU prepolymer contents.     

Room temperature synthesis and mechanical properties of two kinds of elastomeric interpenetrating polymer networks based on castor oil

Two kinds of interpenetrating polymer networks (IPNs) composed of two-component polyurethane (PU) and vinyl or methacrylic polymer (PV), namely, (polyether-castor oil)PU/PV IPN(I) and (polybutadiene-castor oil)PU/PV IPN(II), were synthesized at room temperature using benzoyl peroxide and N,N-dimethylaniline as redox initiator and dibutyltin dilaurate as catalyst. The former IPN was prepared by polymerization of castor oil, NCO-terminated polyether and vinyl or methacrylic monomer together and the latter IPN was obtained by polymerization of castor oil, NCO-terminated polybutadiene, NCO-terminated castor oil and vinyl or methacrylic monomer together. Various synthesis conditions affecting mechanical properties of the two kinds of IPNs were studied. Acrylonitrile (AN) is a good monomer for synthesizing IPN(I), but is a poor monomer for preparing IPN(II). At optimum conditions for the synthesis, both the (polyether-castor oil)PU/PAN IPNs and the (polybutadiene-castor oil)PU/polystyrene (PSt) IPNs possess permanent set about 10%, tensile strength over 13 and 11 MPa and ultimate elongation over 240% and 270%, respectively, thus behaving as elastomers. TEM micrograph of a (polybutadiene-castor oil)PU/PSt IPN showed a microphase separation in the IPN.     

Semibatch emulsion polymerization of methyl methacrylate using different polyurethane particles

Aqueous acrylic‐polyurethane (AC–PU) hybrid emulsions were prepared by semibatch emulsion polymerization of methyl methacrylate (MMA) in the presence of four polyurethane (PU) dispersions. The PU dispersions were synthesized with isophorone diisocyanate (IPDI), 1000 and 2000 molecular weight (MW) poly(neopentyl) adipate, 1000 MW polytetramethyleneetherglycol, butanediol (BD), and dimethylol propionic acid (DMPA). MMA was added in the monomer emulsion feed. We studied the effect of the use of different PU seed particles on the rate of polymerization, the particle size and distribution, the number of particles, and the average number of radicals per particle. The PU rigidity was controlled by varying the polyol chemical structure, the polyol MW (M_n), and by adding BD. The monomer feed rate was varied to study its influence on the process. It was observed that the PU particles that had been prepared with a higher MW polyol swelled better with MMA before the monomer‐starved conditions occurred. There seemed to be no significant discrepancies between the series with different PU seeds in the monomer‐starved conditions. The overall conversion depended on the monomer addition rate, and the polymerization rate acquired a constant value that was comparable to the value of the monomer addition rate. The instantaneous conversion increased slightly. The average particle size increased, and the total particle number in the reactor was constant and similar to the number of PU particles in the initial charge. The average number of radicals per particle increased. The differences between the system with a constant particle number and average number of radicals per particle and the system with a fixed radical concentration are discussed. The semibatch emulsion polymerization of MMA in the presence of PU particles studied was better compared to the system with a fixed radical concentration. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 844–858, 2005     

蓖麻油聚氨酯／聚取代乙烯互穿网络聚合物作为带锈涂料及粘合剂的可能性

在室温用氧化还原引发剂将蓖麻油、甲苯二异氰酸酯及取代乙烯合成了蓖麻油聚氨酯／聚取代乙烯互穿网络聚合物（ＩＰＮ），研究了不同组成对带锈铁板搭接剪切强度的影响。指出搭接剪切强度随取代乙烯均聚物的玻璃化温度增加而增。ＮＣＯ／ＯＨ之比愈大，搭接剪切强度也愈大。以蓖麻油聚氨酯／（丙烯腈－苯乙烯）共聚物的反应液作为带锈铁板的涂料，其涂膜性能良好。用扫描电镜观察了此种涂料与带锈铁板的结合状态，并讨论其成因。     

Crosslinking polymerization leading to interpenetrating polymer network formation. II. Polyaddition crosslinking reactions of poly(methyl methacrylate‐co‐2‐methacryloyloxyethyl isocyanate) with various diols

As part of our continuing studies concerned with the elucidation of the crosslinking polymerization mechanism leading to interpenetrating polymer network (IPN) formation, in which IPNs consist of both polymethacrylates and polyurethane (PU) networks, this article explores the polyaddition crosslinking reactions of multifunctional poly(methyl methacrylate‐co‐2‐methacryloyloxyethyl isocyanate) [poly(MMA‐co‐MOI)] [MMA/MOI = 90/10] with various diols leading to PU network formation. Thus, the equimolar polyaddition crosslinking reactions of poly(MMA‐co‐MOI) with ethylene glycol (EG), 1,6‐hexane diol, and 1,10‐decane diol (DD) were carried out in N‐methyl pyrrolidone at a 0.25 mol/L isocyanate group concentration at 80 °C. The second‐order rate constants decreased from EG to DD. The deviation of the actual gel point from the theoretical one was smaller from EG to DD. The intrinsic viscosity of resulting prepolymer demonstrated almost no variation with progressing polymerization for the EG system, whereas it gradually increased with conversion for the DD system. Close to the gel point conversion it increased rather drastically for both systems. The swelling ratio of resulting gel was higher from EG to DD. These are discussed mechanistically in terms of the significant occurrence of intramolecular cyclization and intramolecular crosslinking reactions leading to shrinkage of the molecular size. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3243–3248, 2003     

Thermal properties of lignin-and molasses-based polyurethane foams

Lignin-and molasses-based polyurethane (PU) foams with various lignin/molasses mixing ratios were prepared. The hydroxyl group in molasses and lignin is used as the reaction site and PU foams with various isocyanate (NCO)/the hydroxyl group (OH) ratios were obtained. Thermal properties of PU foams were investigated by differential scanning calorimetry (DSC), thermogravimetry (TG) and thermal conductivity measurement. Glass transition temperature (T _g) was observed depending on NCO/OH ratio in a temperature range from ca. 80 to 120°C and thermal decomposition temperature (T _d) from ca. 280 to 295°C. Mixing ratio of molasses and lignin polyol scarcely affected the T _g and T _d. Thermal conductivity of PU foams was in a range from 0.030 to 0.040 Wm⁻¹ K⁻¹ depending on mixing ratio of lignin and molasses.     

Structure and properties of polyurethane/polyacrylate latex interpenetrating networks hybrid emulsions

Some new kinds of novel polyurethane (PU)/polyacrylate (PA) latex interpenetrating networks (LIPNs) were synthesized. Firstly PU dispersions were synthesized by self-emulsification polymerization. Then PU/PA LIPNs using PU dispersion as the seed were prepared by soap free emulsion polymerization. The effects of different PU/PA ratios, the blending method and the NCO/OH molar ratio of PU components on PU/PA LIPNs performance were also investigated. The structure and properties of PU/PA LIPNs such as mechanical properties, particle size, morphology of the surface were characterized by dynamic mechanical analysis, scanning electron microscopy, and dynamic light scattering. It was found that PU/PA LIPNs can markedly improve the water resistance and the mechanical properties of PU latex much more than those of PU/PA physical blends due to a great deal of interpenetrating and entangling between PU and PA latex. Moreover, the particle size of PU/PA LIPNs is related to the PA content and NCO/OH molar ratio of PU components: the higher the NCO/OH molar ratio in PU dispersions, the larger is the particle size of PU/PA LIPNs, and the average particle size of PU/PA LIPNs becomes larger with an increase in PA content.     

Study on Reaction of Tolylene Diisocyanate with Polyolefine Polyols

Polyurethane(PU) has been used widely. It is produced by polyisocyanate with polyol. There are many polyisocyanates and polyols. For polyols it is mainly concentrated on polyester and polyether, there is any study on polyolefine polyol. The paper mainly discuss it.By using tolylene diisocyanate(TDI,C6H4CH3(NCO)2) to react with hydroxyterminated polybutadiene(HTPB,HO-[-CH2-CH=CH-CH2-]n-OH,Mn=3805,) and hydroxy-terminated poly(butadiene-co-acrylonitrile)(HTBN, HO-[(-CH2-CH=CHCH2-)x-(-CHCN-CH2)y-]n-OH,Mn=2267), various NCO/OH equivalent ratio NCOterminated polyurethane(PU) prepolymers are synthesized.     

Miscibility and properties of polyurethane/benzyl starch semi‐interpenetrating polymer networks

We successfully prepared a series of transparent materials with semi‐interpenetrating polymer networks (semi‐IPNs) from castor‐oil‐based polyurethane (PU) and benzyl starch (BS). The miscibility, morphology, and properties of the semi‐IPN films were investigated with attenuated total reflection/Fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, scanning electron microscopy, wide‐angle X‐ray diffraction, electron spin resonance (ESR), ultraviolet–visible spectroscopy, and tensile testing. The results revealed that the semi‐IPN films had good or certain miscibility with BS concentrations of 5–70 wt % because of the strong intermolecular interactions between PU and BS. With an increase in the concentration of BS, the tensile strength and Young's modulus of the semi‐IPN materials increased. The ESR data confirmed that the segment volume of PU in the semi‐IPNs increased with the addition of BS; that is, the chain stiffness increased as a result of strong interactions between PU and BS macromolecules. It was concluded that starch derivatives containing benzyl groups in the side chains more easily penetrated the PU networks to form semi‐IPNs than those containing aliphatic groups, and this led to improved properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 603–615, 2005     

Mechanical properties of solvolysis lignin-derived polyurethanes

In order to study the tensile properties of solvolysis lignin polyurethanes, polyurethane (PU) films were prepared from the solvolysis lignin (SL)–polyethylene glycol (PEG)–diphenylmethane diisocyanate (MDI) system, and in addition to this further PU films were also prepared from the SL–MDI system. In the SL–PEG-MDI system, the SL content, the molecular weight of PEG and the NCO:OH ratio were varied in order to control the physical properties. The tensile stress and Young's modulus of the PUs of the SL–PEG–MDI type increased with increasing SL content and NCO:OH ratio. The tensile properties of the PUs from the SL–MDI system showed no NCO:OH ratio dependency; i.e. the mechanical properties of PUs are not influenced by the change in crosslinking. It is possible to control the tensile properties of PUs of the SL–PEG–MDI type by changing the content of PEG and SL at a constant NCO:OH ratio.