Hydrogen bonding,mechanical properties,and surface morphology of clay/waterborne polyurethane nanocomposites

A novel clay/waterborne polyurethane (WPU) nanocomposite was synthesized from polyurethane and saponite organoclay. The clay was organically modified with various swelling agents, the effect of which has been investigated. Hydrogen bonding between organic and inorganic materials was characterized with Fourier transform infrared (FTIR) spectroscopy. The results implied that hydrogen bonding increased when organoclay was added. Mechanical and wear property studies revealed that introducing clay into waterborne polyurethane will enhance the Young's modulus (from 56 to 126 MPa), the maximum stress (from 3.9 to 7.6 MPa), and the elongation at break (from 27.7 to 58.7%) of the nanocomposite by a factor of two, whereas the wear loss will be only one third of the neat waterborne polyurethane. Atomic force microscopy (AFM) was used to analyze the surface morphology of the nanocomposite. An AFM microphotograph showed that the surface of the clay/waterborne polyurethane nanocomposite was smoother when clay was added in waterborne polyurethane. The average roughness (R_a) decreased from 1.00 to 0.12. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1–12, 2005     

Bio‐based high‐performance waterborne hyperbranched polyurethane thermoset

Tannic‐acid‐based low volatile organic compound‐containing waterborne hyperbranched polyurethane was prepared. In order to improve the performance, it was modified in an aqueous medium using a glycerol‐based hyperbranched epoxy and vegetable‐oil‐based poly(amido amine) at different wt%. The combined system was cross‐linked by heating at 100°C for 45 min. Fourier transform infrared spectroscopy and swelling study were used to confirm the curing. A dose‐dependent improvement of properties was witnessed for the thermoset. Thermoset with 30 wt% epoxy showed excellent improvements in mechanical properties like tensile strength (~3.4 fold), scratch hardness (~2 fold), impact resistance (~1.3 fold), and toughness (~1.7 fold). Thermogravimetric analysis revealed enhancement of thermal properties (maximum 70°C increment of degradation temperature and 8°C increment of T_g). The modified system showed better chemical and water resistance compared with the neat polyurethane. Biodegradation study was carried out by broth culture method using Pseudomonas aeruginosa as the test organism. An adequate biodegradation was witnessed, as evidenced by weight loss profile, bacterial growth curve, and scanning electron microscope images. The work showed the way to develop environmentally benign waterborne polyurethane as a high‐performance material by incorporating a reactive modifier into the polymer network. Use of benign solvent and bio‐based materials as well as profound biodegradability justified eco‐friendliness and sustainability of the modified system. Copyright © 2015 John Wiley & Sons, Ltd.     

Synthesis of self‐healing polyurethane urea‐based supramolecular materials

Supramolecular polyurethane ureas are expected to have superior mechanical properties primarily due to the reversible, noncovalent interactions such as hydrogen bonding interactions. We synthesized polyurethane prepolymers from small molecular weight of poly(tetramethylene ether)glycol and isophorone diisocyanates, which were end capped with propylamine to synthesize polyurethane ureas with high contents of urea and urethane groups for hydrogen‐bonding formations to facilitate self‐healing. The effects of polyurethane urea molecular weight (3000 ≤ M_n ≤ 9000), crosslinking, and cutting direction were studied in terms of thermal, mechanical, and morphological properties with an emphasis on the self‐healing efficiency. It was found that the thermal self‐healability was more pronounced as the molecular weight of polyurethane urea decreased, showing a maximum of more than 96% with 3000 M_n when the sample was cut along the stretch direction. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 468–474     

Development of biobased polyurethane‐imides from maleinized cottonseed oil and castor oil

An eco‐friendly coating system, which is largely biobased, has been developed from castor and cottonseed oil. Cottonseed oil was functionalized with maleic anhydride by “ene” reaction to give maleinized cottonseed oil (MACSO); the anhydride groups were reacted with isocyanates to yield –NCO terminated polyurethane prepolymer. The prepolymer was further chain extended with hydroxyl groups of castor oil to give polyurethane‐imides (PUIs). The cross‐linked films thus obtained had good mechanical properties, and the imide groups in the backbone improved the corrosion resistance of PUIs as revealed by potentiodynamic polarization study. With increasing content of MACSO, thermal stability, glass transition temperatures (T_g), tensile strength, and corrosion resistance of resulting PUIs significantly increased.     

Experimental and modeling investigation of shape memory behavior of polyurethane/carbon nanotube nanocomposite

In the current study, mechanical, thermal, thermo‐mechanical, and shape memory behavior of polyurethane/carbon nanotube nanocomposites were investigated, and also a modified Halpin‐Tsai equation was used for the first time to model shape recovery stress of these smart composites. Results showed that strength enhanced with the addition of MWCNTs and improved to a maximum value of 130% for PU‐1wt%CNTs. SEM micrographs were also used to prove the presence of agglomerates at higher CNT contents. By investigating thermogravimetry curves, it was concluded that the incorporation of carbon nanotubes transferred thermal degradation to a higher temperature. Storage modulus improved for nanocomposite samples which showed the reinforcing effect of CNTs on polyurethane. Memory behavior showed that recovery stress was increased for PU‐CNTs samples to a maximum value of 100% and not any harmful effect on shape recoveries observed. Finally, modified Halpin‐Tsai equation was obtained with the correction factor of K = exp(−1.79‐152V_f).     

Nanocomposites of poly(ethylene terephthalate‐co‐ethylene naphthalate) with organoclay

Poly(ethylene terephthalate‐co‐ethylene naphthalate) (PETN)/organoclay was synthesized with the solution intercalation method. Hexadecylamine was used as an organophilic alkylamine in organoclay. Our aim was to clarify the intercalation of PETN chains to hexadecylamine–montmorillonite (C₁₆–MMT) and to improve both the thermal stability and tensile property. We found that the addition of only a small amount of organoclay was enough to improve the thermal stabilities and mechanical properties of PETN/C₁₆–MMT hybrid films. Maximum enhancement in both the ultimate tensile strength and initial modulus for the hybrids was observed in blends containing 4 wt % C₁₆–MMT. Below a 4 wt % clay loading, the clay particles could be highly dispersed in the polymer matrix without a large agglomeration of particles. However, an agglomerated structure did form in the polymer matrix at a 6 wt % clay content. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2581–2588, 2001     

New Millable Polyurethane/Organoclay Nanocomposite: Preparation,Characterization and Properties

The preparation, characterization and properties of novel millable polyurethane/organoclay nanocomposites are reported. Clay treated with methyl tallow bis(2‐hydroxyethyl) quaternary ammonium chloride was used as an organoclay for nanocomposite preparation. X‐ray diffraction indicated the intercalation of polymer chains inside the interlayer spacings of the clay. Dynamic mechanical analysis showed a significant increase in storage modulus, and tensile strength increases with increased organoclay loading.

X‐ray diffraction patterns of millable polyurethane/organoclay nanocomposites.     

Hydrophilic nanocomposites based on polyurethane/poly(2‐hydroxyethyl methacrylate) semi‐IPNs and modified/unmodified nanosilica for biomedical applications

Nanocomposites based on sequential semi‐interpenetrating polymer network (semi‐IPN) of cross‐linked polyurethane and linear poly(2‐hydroxyethyl methacrylate) with 0.25 and 3 wt % of nanosilica filler were prepared and investigated. The unmodified silica, carboxyl‐modified, and amino‐modified silica were used in an attempt to control the microphase separation of the polymer matrix by polymer–filler interactions. A variety of experimental techniques were used to study morphology, thermal transitions, mechanical properties, and polymer dynamics of the nanocomposites. Special attention was paid to the investigation of the hydration properties of the nanocomposites in the perspective of biomedical applications. The results show that the good hydration properties of the semi‐IPN matrix are preserved in the nanocomposites. Effects of water on polymer dynamics were found to be particularly pronounced for the secondary β_sw,_PHEMA and the β_PU relaxations, in agreement with interpretations in terms of hydrogen bonding interactions with specific groups in the structure of the two polymers. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 397–408     

Comparison between properties of polyether polytriazole elastomers and polyether polyurethane elastomers

In order to explore the application of click chemistry in the field of elastomer materials, the comparison between the properties of polyurethane and polytriazole elastomers has been carried out. Propargyl‐terminated ethylene oxide‐tetrahydrofuran copolymer (PTPET) has been prepared from the ethylene oxide‐tetrahydrofuran copolymer (PET) by end modification. Using polyisocyanate N100 and polyazide compounds as cross‐linkers, PET polyurethane and PTPET polytriazole elastomers have been prepared through urethane and copper‐catalyzed azide‐alkyne huisgen [3 + 2] dipolar cycloaddition reactions, respectively. Mechanical properties indicate that, to be different from those of polyurethane elastomers, the modulus E and stress σ_b of polytriazole elastomers increase at first, and then decrease with the increase in R. At around the stoichiometric ratio, the modulus E and stress σ_b reach a maximum, and the strain ε_b reaches a minimum. Swelling tests demonstrate that the M_c of polytriazole elastomers has a minimum value at the stoichiometric ratio. The dynamic mechanical analysis indicates that both polyurethane and polytriazole elastomers have the same glass transition temperature of ?64°C, although polytriazole elastomers exhibit lower dissipation factor tan δ. Thermal analysis shows that polytriazole elastomers have better thermal stability than polyurethane elastomers. Copyright © 2014 John Wiley & Sons, Ltd.     

Calcification resistance of polyisobutylene and polyisobutylene‐based materials

Calcification of implanted biomaterials is highly undesirable and limits clinical applicability. Experiments were carried out to assess the calcification resistance of polyisobutylene (PIB), PIB‐based polyurethane (PIB‐PU), PIB‐PU reinforced with (CH₃)₃N⁺CH₂CH₂CH₂NH₂ I^?‐modified montmorillonite (PIB‐PU/nc), PIB‐based polyurethane urea (PIB‐PUU), PIB‐PU containing S atoms (PIB_S‐PU), PIB_S‐PU reinforced with (CH₃)₃N⁺CH₂CH₂CH₂NH₂ I^?‐modified montmorillonite (PIB_S‐PU/nc), and poly(isobutylene‐b‐styrene‐b‐isobutylene) (SIBS), relative to that of a clinically widely implanted polydimethylsiloxane (PDMS)–based PU, Elast‐Eon (the “control”). Samples were incubated in simulated body fluid for 28 days at 37°C, and the extent of surface calcification was analyzed by scanning electron microscopy (SEM), atomic force microscopy (AFM), energy‐dispersive X‐ray spectroscopy (EDX), X‐ray photoelectron spectroscopy (XPS), and Fourier‐transform‐infrared (FT‐IR) spectroscopy. Whereas the PDMS‐based PU showed extensive calcification, PIB and PIB‐PU containing 72.5% PIB, ie, a polyurethane whose surface is covered with PIB, were free of calcification. PIB_S‐PU and PIB‐PUU, ie, polyurethanes that contain S or urea groups, respectively, were slightly calcified. The amine‐modified montmorillonite‐reinforcing agent reduced the extent of calcification. SIBS was found slightly calcified. Evidently, PIB and materials fully coated with PIB are calcification resistant.     

Structure of the hard segments in trans,trans-diisocyanato dicyclohexylmethane based PU elastomers

A model for the structure of the hard segments and the hydrogen bonded network in the hard domains of segmented polyurethane elastomers with trans,trans-diisocyanato dicyclohexylmethane (tt-HMDI)/1,4-butanediol (BDO) based hard segments is proposed. The structure of the bis(methylurethane) oftt-HMDI (Me-ttHMDI-Me) has been determined by single crystal x-ray diffraction analysis and the conformation and packing of the polyurethane hard segments are constructed by connecting the successive Me-ttHMDI-Me units via –CH₂–CH₂– groups using the principle of isomorphic substitution. The conformation and hydrogen bonds of the monomer units are retained. The resulting polyurethane structure is highly crosslinked by a three-dimensional hydrogen bond network. The special packing principle may explain the high melting point as compared to the well-known structure of 4,4-diisocyanato diphenylmethane (MDI)-BDO hard segments and the differences in the material properties.     

Synthesis of hydroxyl‐bearing polyurethanes from naturally occurring myo‐inositol

A route from naturally occurring myo‐inositol to hydroxyl‐bearing polyurethanes has been developed. The diol prepared from the bis‐acetalization of myo‐inositol with 1,1‐dimethoxycyclohexane was reacted with a rigid diisocyanate, 1,3‐bis(isocyanatomethyl)cyclohexane to afford the corresponding polyurethane, of which glass transition temperature (T_g) was quite high as 192 °C. The polyurethane contains side chains inherited from the acetal moieties of the diol monomer and was treated with trifluoroacetic acid to hydrolyze the acetal moieties and afford the target polyurethane functionalized with hydroxyl groups. The presence of many hydroxyl groups in the side chains, which can form hydrogen bonds with each other, resulted in a high T_g, 186 °C. In addition, the hydroxyl groups were reacted with isocyanates to achieve further side‐chain modifications. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1358–1364     

Synthesis and characterization of polyurethane‐urea clay nanocomposites using montmorillonite modified by oxyethylene–oxypropylene copolymer

Clay organifier with propylene oxide‐capped polyethylene glycol (PEG) with amine end group (jeffamines ED_600–2003) was synthesized through an ion exchange process between sodium cations in montmorillonite (MMT) and ? NH groups in ED_600–2003. The d‐spacing of organoclay was found to be 1.697–1.734 nm compared to 0.96 nm of pristine MMT. Transmission electron microscopy (TEM) was used to determine the molecular dispersion of the clay within ED₆₀₀. Polyurethane‐urea/montmorillonite (PUU‐MMT) nanocomposites were prepared via in situ polymerization from polyethylene glycol (PEG 400) or 1,4 butane diol (1,4 BD), toluene diisocyanate (TDI), jeffamines ED_600–2003, and 1–12 wt% of organoclay. Intercalation of PUU into modified clays was confirmed by X‐ray diffraction (XRD), scanning electron microscopy, and TEM. The barrier properties were significantly reduced; however, the thermal stability was increased in the nanocomposites as compared to the pristine polymer. Nanocomposites exhibited optical clarity and solvent resistance. The mechanical properties and the glass transition temperature of PUU were improved with the addition of organoclay. The incorporation of silicate layers gave rise to a considerable increase in the storage modulus (stiffness), demonstrating the reinforcing effect of clay on the PUU matrix. Copyright © 2009 John Wiley & Sons, Ltd.     

Curing kinetics and glass‐transition temperature of hexamethylene diisocyanate‐based polyurethane

The curing process of hexamethylene diisocyanate‐based polyurethane has been monitored by applying FTIR and DSC methods. A general relationship between glass‐transition temperature (T_g) and conversion of curing process has been obtained. This suggests that the reaction path and the relative reaction rates are independent of the curing temperature. The reaction kinetics of the system is analyzed using the T_g data converted to the conversion of the curing process. A set of experimental data and one theoretical model of T_g versus chemical conversion are presented to prove the assumption where a direct one‐to‐one relationship between the T_g (as measured) and the chemical conversion is obtained. Apparent activation energies (E_a) obtained by applying three different methods suggest good agreement. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2213–2220, 2000     

Synthesis,structure, and properties of polyimide and polyurethane‐urea‐imide copolymers

Several, novel polyimide–polyurethane‐urea‐imide (PI‐PUI) copolymers with different polyimide (PI) contents were prepared by an in situ interpenetrating reaction between polyurethane‐urea‐imide (PUI) precursor and poly(amide acid). Changing the ratio of the PUI precursor and poly(amide acid) resulted in a change of the properties of the PI‐PUI copolymers from plastic to elastomer. Fourier transform infrared spectra revealed the characteristic absorption bands of PI‐PUI copolymers; differential scanning calorimetry (DSC) analyses revealed that the glass‐transition temperature of the soft‐segment‐rich phase decreased as the PI content increased in PI‐PUIs, meaning that the soft segments (i.e., PEG) were more incompatible and had better crystallizability with a high‐PI‐segment content in PI‐PUI. Wide‐angle X‐ray diffraction curves exhibited more ordered structure within the disordered PI‐PUI copolymer's state with an increasing PI content, which further agreed with the DSC results. Scanning electron micrographs clearly showed that the molecular chains in PI‐PUI with a high‐PI‐content packed, ordered lamellar structure. Thermogravimetric curves indicated that the heat resistance of PI‐PUI was better than pure PUI. The introduction of the PI component into PUI by an in situ interpenetrating reaction method is an effective way to improve the thermal stability and solvent resistance of PUI. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 216–225, 2004     

Dielectric studies of chain dynamics in homogeneous semi‐interpenetrating polymer networks

Semi‐interpenetrating polymer networks (semi‐IPNs) were prepared from linear polyurethane (PUR) and polycyanurate (PCN) networks. Wide‐angle X‐ray scattering measurements showed that the IPNs were amorphous, and differential scanning calorimetry and small‐angle X‐ray scattering measurements suggested that they were macroscopically homogeneous. Here we report the results of detailed studies of the molecular mobility in IPNs with PUR contents greater than or equal to 50% via broadband dielectric relaxation spectroscopy (10⁻²–10⁹ Hz, 210–420 K) and thermally stimulated depolarization current techniques (77–320 K). Both techniques gave a single α relaxation in the IPNs, shifting to higher temperatures in isochronal plots with increasing PCN content, and provided measures for the glass‐transition temperature (T_g) close to and following the calorimetric T_g. The dielectric response in the IPNs was dominated by PUR. The segmental α relaxation, associated with the glass transition and, to a lesser extent, the local secondary β and γ relaxations were analyzed in detail with respect to the timescale, the shape of the response, and the relaxation strength. The α relaxation became broader with increasing PCN content, the broadening being attributed to concentration fluctuations. Fragility decreased in the IPNs in comparison with PUR, the kinetic free volume at T_g increased, and the relaxation strength of the α relaxation, normalized to the same PUR content, increased. The results are discussed in terms of the formation of chemical bonds between the components, as confirmed by IR, and the reduced packing density of PUR chains in the IPNs. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3070–3087, 2000     

Ultra low density and highly crosslinked biocompatible shape memory polyurethane foams

We report the development of highly chemically crosslinked, ultra low density (～0.015 g/cc) polyurethane shape memory foams synthesized from symmetrical, low molecular weight, and branched hydroxyl monomers. Sharp single glass transitions (T_g) customizable in the functional range of 45–70 °C were achieved. Thermomechanical testing confirmed shape memory behavior with 97–98% shape recovery over repeated cycles, a glassy storage modulus of 200–300 kPa, and recovery stresses of 5–15 kPa. Shape holding tests under constrained storage above the T_g showed stable shape memory. A high volume expansion of up to 70 times was seen on actuation of these foams from a fully compressed state. Low in vitro cell activation induced by the foam compared with controls demonstrates low acute bio‐reactivity. We believe these porous polymeric scaffolds constitute an important class of novel smart biomaterials with multiple potential applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

HTPB‐based polyurethanes. II. SINs with PMMA

Simultaneous interpenetrating networks from poly(methyl methacrylate‐co‐ethyleneglycol dimethacrylate) (PA) and a hydroxyl‐terminated polybutadiene‐based polyurethane (PU) were prepared with various hard‐segment contents (X) in the PU and different ratios (PU/PA) between the components. The level of the reinforcement, the mechanism of molecular failure, and the phase inversion depended strongly on X. Dynamic mechanical results indicated that the interpenetration occurred in the rigid blocks of the PU. The improved thermal and mechanical properties observed with higher values of X were interpreted in terms of the molecular weight and polydispersity of the hard blocks in the PU. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2861–2872, 2000     

Synthesis of head‐to‐tail polyurethanes from nonsymmetric diisocyanate and ethylene glycol with organotin catalysts

An ordered head‐to‐tail (HT) polyurethane was successfully prepared by the polyaddition reaction of p‐isocyanatobenzyl isocyanate with ethylene glycol with dibutyltin dilaurate as a catalyst. Furthermore, the HT regularity of polyurethane was improved to 83% with 1,1,3,3‐tetraphenyl‐1,3‐dichlorodistannoxane. The polymerization was conducted in N,N‐dimethylformamide at 30 °C with both monomers mixed at once. The microstructure of the polymer was investigated by ¹H and ¹³C NMR spectroscopy, and the polymer obtained by the polyaddition reaction had the expected HT linkages. The constitutional regularity of the polymers influenced the thermal properties and crystallinity. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 416–429, 2001     

Nanocomposites of polyurethane with various organoclays: Thermomechanical properties,morphology, and gas permeability*

The properties of polyurethane (PU) nanocomposites with three different organoclays were compared in terms of their thermal stabilities, mechanical properties, morphologies, and gas permeabilities. Hexadecylamine–montmorillonite, dodecyltrimethyl ammonium–montmorillonite, and Cloisite 25A were used as organoclays for making PU hybrid films. The properties were examined as a function of the organoclay content in a matrix polymer. Transmission electron microscopy photographs showed that most clay layers were dispersed homogeneously into the matrix polymer on the nanoscale, although some particles of clay were agglomerated. Moreover, the addition of only a small amount of organoclay was enough to improve the thermal stabilities and mechanical properties of PU hybrid films, whereas gas permeability was reduced. Even polymers with low organoclay contents (3–4 wt %) showed much higher strength and modulus values than pure PU. Gas permeability was reduced linearly with an increasing amount of organoclay in the PU matrix. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 670–677, 2002; DOI 10.1002/polb.10124