The study of mechanical behavior and flame retardancy of castor oil phosphate-based rigid polyurethane foam composites containing expanded graphite and triethyl phosphate

The goal of this work was the synthesis of novel flame-retarded polyurethane rigid foam with a high percentage of castor oil phosphate flame-retarded polyol (COFPL) derived from renewable castor oil. Rigid flame-retarded polyurethane foams (PUFs) filled with expandable graphite (EG) and diethyl phosphate (TEP) were fabricated by cast molding. Castor oil phosphate flame-retarded polyol was derived by glycerolysis castor oil (GCO), H₂O₂, diethyl phosphate and catalyst via a three-step synthesis. Mechanical property, morphological characterization, limiting oxygen index (LOI) and thermostability analysis of PUFs were assessed by universal tester, scanning electron microscopy (SEM), oxygen index testing apparatus, cone calorimeter and thermogravimetric analysis (TGA). It has been shown that although the content of P element is only about 3%, the fire retardant incorporated in the castor oil molecule chain increased thermal stability and LOI value of polyurethane foam can reach to 24.3% without any other flame retardant. An increase in flame retardant was accompanied by an increase in EG, TEP and the cooperation of the two. Polyurethane foams synthesized from castor oil phosphate flame-retarded polyol showed higher flame retardancy than that synthesized from GCO. The EG, in addition to the castor oil phosphate, provided excellent flame retardancy. This castor oil phosphate flame-retarded polyol with diethyl phosphate as plasticizer avoided foam destroy by EG, thus improving the mechanical properties. The flame retardancy determined with two different flame-retarded systems COFPL/EG and EG/COFPL/TEP flame-retarded systems revealed increased flame retardancy in polyurethane foams, indicating EG/COFPL or EG/COFPL/TEP systems have a synergistic effect as a common flame retardant in castor oil-based PUFs. This EG/COFPL PUF exhibited a large reduction of peak of heat release rate (PHRR) compared to EG/GCO PUF. The SEM results showed that the incorporation of COFPL and EG allowed the formation of a cohesive and dense char layer, which inhibited the transfer of heat and combustible gas and thus increased the thermal stability of PUF. The enhancement in flame retardancy will expand the application range of COFPL-based polyurethane foam materials.     

Synthesis of hyperbranched polymers from vegetable oil based monomers via ozonolysis pathway

In this work, a variety of hyperbranched polymers (HBPs), such as hyperbranched polycarbonates, polyesters, polyurethanes and polyacetals, was successfully synthesized from castor oil and soybean oil based monomers via a A₂ + B₃ polycondensation. First, B₃ monomer triols (TriOL), trialdehydes (TriAD), and tricarboxylic acids (TriAC) were obtained by ozonolysis of castor oil and soybean oil with following reductive or oxidative treatment. Their structures were characterized by ¹H NMR and ATR‐FTIR spectroscopy as well as electrospray ionization‐Time of Flight‐mass spectrometry. These trifunctional B₃ monomers were applied in the preparation of HBPs. The resulting HBPs had number averaged molar mass (M_n) up to 9400 g/mol and weight averaged molar mass (M_w) up to 40,000 g/mol. Through adjusting the initial molar ratio of A₂ to B₃ monomers, hydroxyl terminated (from TriOL monomers) or carboxylic acid (from TriAC monomers) terminated HBPs could be obtained. All the HBPs were characterized by ¹H NMR, size exclusion chromatography, and DSC. These HBPs are potential candidates for the synthesis of cross‐linked polymeric materials or in biomedical applications. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2104–2114     

Preparation of body-temperature-triggered shape-memory polyurethane with biocompatibility using isosorbide and castor oil

Shape memory polyurethanes (SMPUs) have attracted much attention in the biomedical field because they can easily control the transition temperature (T_trans) to shape memory and are biocompatible. In this study, a shape memory polyurethane with both biocompatibility and a T_trans close to the body temperature was synthesized by using natural derivatives of isosorbide and castor oil in place of petroleum-based materials. Isosorbide and castor oil were used to form net points, and polycaprolactone diol (PCL diol) acted as the switching segment. The synthesized four polyurethane (PCL diol/isosorbide/castor oil, PICU-1, 2, 3, 4) with different isosorbide contents exhibited desired thermal and mechanical properties. In the thermo-cyclic shape memory testing experiment, the PICU series demonstrated good shape memory property, with more than 95% shape recovery ratio (R_r) and more than 90% shape fixity ratio (R_f), and PICU-3 recovered its shape within 20 s in a 37 °C water bath. In addition, the PICU series proved to be safe materials with excellent biocompatibility, as indicated by the observed C2C12 cells viability and proliferation. The stent made with the PICU-3 film showed near complete magnetization at 37 °C within 18 s and proved to be a suitable self-expanding stent.     

生物医用蓖麻油基聚氨酯及其接枝改性的研究进展

蓖麻油是价格低廉的可再生资源,含有大量的羟基,可代替聚酯(醚),合成出蓖麻油基聚氨酯,在生物医学领域有着广阔的发展空间。本文阐述了聚氨酯合成方法,分析了结构特性,并对其蓖麻油基聚氨酯接枝改性进行了较详细的探讨。报道了蓖麻油基聚氨酯接枝改性后的生物医用发展趋势。随着组织修复材料的发展,以天然生物质为原料而制备的该种复合生物材料是有广阔的发展前景。     

Development of hydrophobic polyurethane film from structurally modified castor oil and its anticorrosive performance

Hydrophobic polyurethane (PU) films are widely used for various commercial and industrial applications due to their excellent water repelling and self-cleaning property. Nevertheless, achieving appreciable hydrophobicity in PU film is quite a challenge. Herein, we report on the development of a novel hydrophobic PU (fluorinated polyurethane [FCO-PU]) film and comprehensively evaluate its anticorrosive property. The FCO-PU was prepared by structural modification of castor oil (CO) through attachment of long fluorocarbon chains as pendant groups onto the backbone of CO. A model PU film (CO-PU) was also prepared from unmodified CO to compare the properties of FCO-PU film. All intermediate compounds, FCO-PU and CO-PU films were characterized by various spectroscopic techniques. Morphological, thermal and mechanical properties of the PU films were analyzed by field emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical thermal analysis (DMTA) studies. Successful introduction of long fluorocarbon chains into the FCO-PU film is reflected by its high hydrophobicity with a water contact angle of 119.1°, compared to the model CO-PU film with a water contact angle of 84.4°. Anticorrosive properties of the PU films were evaluated by polarization technique and electrochemical impedance spectroscopy under corrosive environment and the obtained results reveal a significant corrosion resistance (corrosion rate: 6.72 × 10⁻⁶ mm/year) behavior by the FCO-PU film. This work represents an effective strategy for the backbone modification of CO to develop novel functional PU materials.     

Surface morphology and electrical properties of polyurethane nanofiber webs spray‐coated with carbon nanotubes

Multiwalled carbon nanotubes (MWNTs) were spray‐coated on electrospun polyurethane nanofiber webs for electrical conductive application. For the effective coating of MWNTs, hyperbranched polyurethane (HBPU) was used by blending with linear polyurethane, which was synthesized in the A₂ + B₃ approach using poly(ε‐caprolactone)diol, 4,4′‐methylene bis(phenylisocynate), and castor oil. SEM measurements showed that the MWNTs could be coated well along the surface of nanofibers when the HBPU was blended in the linear polyurethane nanofibers. Blending of HBPU in the nanofibers also affected the electrical conductivity of MWNT‐coated nanofiber webs. The low electrical resistance from 20 to 400 Ω/sq was obtained for MWNT‐coated nanofiber webs and their electrical resistance decreased with an increase of spraying frequency. As a potential application of MWNT‐coated nanofiber webs, the electrical heating effect because of applied voltage was demonstrated. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis of vegetable oil based polyol with cottonseed oil and sorbitol derived from natural source

In order to prepare the polyol with all bio-based components as raw materials,cottonseed oil was first epoxidized by peroxyformic acid generated in situ from hydrogen peroxide and formic acid,and the cottonseed oil based polyols with variable hydroxyl value were then prepared by the ring-opening of epoxidized cottonseed oil with sorbitol,which is a multi-functional hydroxyl compound derived from a natural source.The chemical structure of the products was characterized with FTIR analysis, and the residual...     

Characterization of polyurethane network chains by gel permeation chromatography

Starting materials, prepolymers, chain-extended oligomers, and polyurethane network chains were characterized by gel permeation chromatography in order to make clear the change of molecular distribution in the formation of polyurethane networks. The polyurethane networks were prepared from poly(oxypropylene)glycol (PPG 1000, M _n = 997, M _w/M _n = 1.04), 2,4-tolylene diisocyanate, and 1,4-butanediol by the prepolymer method. Polyurethane networks were degraded by the amine degradation method, by which allophanate groups as crosslinking sites were decomposed selectively. The prepolymer had four species. The polydispersity index of the prepolymer (M _w/M _n) was about 2, that is, the most probable distribution. The product of the chain-extending reaction of prepolymer with BD had five species. The molecular-weight distribution of this product was narrower than that of the prepolymer. The polydispersity of the interstitial chains between crosslinking sites was also narrower than that of the chain-extended product. The polyaddition mechanism in the formation of PPG–TDI–BD polyurethane networks was discussed.     

Castor oil modified by epoxidation,transesterification, and acrylation processes: Spectroscopic characteristics

In the present study, castor oil (CO) was modified by epoxidation, transesterification, and acrylation processes. In situ epoxidation method was used to prepare epoxidized castor oil (ECO) in acetic acid with hydrogen peroxide in the presence of Seralite SRC-120 catalyst. Transesterified epoxidized castor oil was synthesized from the reaction of methanol in the presence of sodium methoxide catalyst. The acrylated epoxidized castor oil was synthesized from the reaction of ECO with acrylic acid containing hydroquinone. Chemical structures of modified CO were analyzed by Fourier transform infrared spectroscopy and proton nuclear magnetic resonance spectra analysis.     

N‐alkylpyridinium quaternization for assisting electrospray ionization of sterols in oil by quadrupole‐time of flight mass spectrometry

Rationale: The illegal cooking oil has become a serious social problem and raised widespread alarm recently. However, an efficient and sensitive technique for identifying the potential illegal cooking oil is still unavailable, especially when mixed with the ordinary ones; there is an urgent need to develop an efficient method for identifying the illegal cooking oil. Sterols in the cooking oil could be used as an indicator to identify the source and quality of oil by detecting the kinds of phytosterols and zoosterols. However, those sterols are difficult to be ionized by electrospray ionization, which resulted in the low sensitivity in electrospray ionization (ESI)‐mass spectrometric (MS) analysis. Methods: N‐alkylpyridinium isotope quaternization was extended to charge label sterols in different cooking oil and attached N‐cationic pyridinium tag onto the sterols in the presence of trifluoromethanesulfonic anhydride (Tf₂O); the kinds of sterols were identified and quantified by comparing d₀/d₅ pairs and product scan from ESI‐quadrupole‐time of flight (Q‐TOF) MS analysis. Results: The derivatized sterols were attached with permanent charge, resulting in the significant enhancement of ionization in ESI‐Q‐TOF MS analysis. The detection limits of analytes were improved to 0.02–0.05 ng/mL; different kinds of phytosterol, zoosterol and oxides were identified and quantified by comparing d₀/d₅ pairs from full scan and product scan. The method was applied in the detection of zoosterol for identifying the potential recycled cooking oil, even when the illegal oil has been blended into the ordinary one. More zoosterol was detected in the recycled oil compared with other cooking oil. Conclusions: The use of N‐alkylpyridinium isotope quaternization method provided an alternative method for identifying the potential illegal cooking oil. Copyright © 2013 John Wiley & Sons, Ltd.     

Production of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) from cottonseed oil and valeric acid in batch culture of Ralstonia sp. strain JC-64

A Ralstonia sp. strain JC-64 that is capable of accumulating poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (P[3HB-co-3HV]) from cottonseed oil and valeric acid was isolated. By using a high limiting-nitrogen (HLN) mineral medium as the medium for the second stage of the fermentation process and by adding the two carbon sources at different times, a range of copolymers with 12–62 mol% of 3HV were produced from a series of HLN mineral mediums containing different compositions of cottonseed oil and valeric acid by Ralstonia sp. JC-64. The melting temperature (T _m ) of polyhydroxybutyrate from cottonseed oil was 174°C and that of P(3HB-co-3HV) with the highest 3HV-mol fraction (62%) was 81°C.     

Development of environmental friendly castor oil‐based waterborne polyurethane dispersions with polyaniline

This study describes the fabrication and characterization of castor oil‐based waterborne polyurethane/polyaniline (COWPU/PAni) conducting polymer blend films. The COWPU synthesized from isophorone diisocyanate was reacted with castor oil to form prepolymers, which were chain extended by reacting it with N‐methyldiethanolamine. Quaternization and self‐emulsification including deionized water followed in COWPU dispersions. Also, COWPU/PAni hybrid dispersions were synthesized with 2, 4, and 6 wt% of PAni–dodecyl benzene sulfonic acid to make different conductive composites. The outcome of COWPU/PAni was characterized by Fourier transform infrared spectrometer, differential scanning calorimeter, thermogravimetric analysis, dynamic mechanical and thermal analyzer, and scanning electron microscopy analysis. According to Fourier transform infrared spectrometer analysis, hydrogen bonding appears between –NH of PAni and C?O of COWPU. Meanwhile, incorporating PAni can improve the thermal stability of COWPU. The resulting COWPU/PAni conducting blend films can be used as antistatic and anticorrosive coating materials. Copyright © 2016 John Wiley & Sons, Ltd.     

Preparation of high‐temperature polyurethane by alloying with reactive polyamide

A series of novel poly(urethane amide) films were prepared by the reaction of a polyurethane (PU) prepolymer and a soluble polyamide (PA) containing aliphatic hydroxyl groups in the backbone. The PU prepolymer was prepared by the reaction of polyester polyol and 2,4‐tolylenediisocyanate and then was end‐capped with phenol. Soluble PA was prepared by the reaction of 1‐(m‐aminophenyl)‐2‐(p‐aminophenyl)ethanol and terephthaloyl chloride. The PU prepolymer and PA were blended, and the clear, transparent solutions were cast on glass substrates; this was followed by thermal treatments at various temperatures to produce reactions between the isocyanate group of the PU prepolymer and the hydroxyl group of PA. The opaque poly(urethane amide) films showed various properties, from those of plastics to those of elastomers, depending on the ratio of the PU and PA components. Dynamic mechanical analysis showed two glass‐transition temperatures (T_g's), a lower T_g due to the PU component and a higher T_g due to the PA component, suggesting that the two polymer components were phase‐separated. The rubbery plateau region of the storage modulus for the elastic films was maintained up to about 250 °C, which is considerably higher than for conventional PUs. Tensile measurements of the elastic films of 90/10 PU/PA showed that the elongation was as high as 347%. This indicated that the alloying of PU with PA containing aliphatic hydroxyl groups in the backbone improved the high‐temperature properties of PU and, therefore, enhanced the use temperature of PU. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3497–3503, 2002     

Pyrolysis of vegetable oil soaps—Palm, olive, rapeseed and castor oils

Saponified, palm, olive, rapeseed and castor oils were pyrolysed (at 750 °C for 20 s) by pyrolysis gas chromatography with mass selective and flame ionisation detection (Py-GC/MSD and FID) to clarify their thermochemical behaviours. The liquefiable compounds recovered from palm, olive and rapeseed oils mainly contained linear alkenes (up to C₁₉) and alkanes (up to C₁₇), both similar to those found in gasoline (C₄-C₁₀) and diesel fuel (C₁₁-C₂₂) boiling range fractions of petroleum, whereas in the case of castor oil a significant amount of undesired oxygen-containing products (e.g., ketones and phenols) were formed. The obtained data on reaction mechanisms can also be utilised in applications where various biofuels are produced, for example, from the extractive-derived by-product (tall oil) of kraft pulping.     

Synthesis,characterization, and surface properties of amide amine oxides based on natural vegetable oil

Two types of novel amine oxide surfactants, castor oil amide amine oxide and cottonseed oil amide amine oxide, have been successfully synthesized via a two-step synthetic route with mild reaction conditions, the chemical structures of which were confirmed by mass spectra (MS) and FTIR spectra. Their surface activities have been measured. The results show that these synthesized amide amine oxide surfactants reduced the surface tension of water to a minimum value of approximately 32.48 mN/m at a concentration of 5.06?×?10^?5?mol/L. It was also found that these novel amide amine oxide surfactants exhibited strong emulsifying power.     

Oil‐absorbent beads containing β‐cyclodextrin moieties: preparation via suspension polymerization and high oil absorbency

A novel type of polymeric beads with high oil absorbency was prepared via suspension polymerization technique. For this purpose, β‐cyclodextrin with vinyl groups (β‐CD‐MA) was first synthesized from β‐cyclodextrin (β‐CD) and glycidyl methacrylate, and identified by FT‐IR and ¹H‐NMR spectroscopy analyses. Suspension polymerizations were carried out with styrene and stearyl acrylate as co‐monomers, β‐CD‐MA as cross‐linking agent, poly(vinylalcohol) as stabilizer and azoisobutyronitrile as initiator, providing polymeric beads in a quantitative yield. The oil‐absorbent beads had a porous structure and exhibited high oil absorbency: 55 times the dry weight in toluene, 52 times in xylene, 75 times in CHCl₃ and 102 times in CCl₄. The novel beads also showed high absorbency toward toluene from a toluene/water mixture, demonstrating the potential applications of such novel oil‐absorbent beads for cleaning organic contaminations from water. Copyright © 2011 John Wiley & Sons, Ltd.     

Antidiarrhoeic effect of Eugenia dysenterica DC (Myrtaceae) leaf essential oil

Essential oil from Eugenia dysenterica leaves was able to inhibit both the diarrhoea and enteropooling induced by castor oil; however, the distance travelled by charcoal meal in the intestine was not change. These data suggest that the antidiarrhoeic effect of the essential oil from E. dysenterica leaves is related to its ability to inhibit intestinal secretion and/or to increase intestinal absorption.     

Inhibition effect of azole derivate on corrosion activity of copper in rolling oil

Corrosion rates are influenced by the formation of inhibitor aggregates on the copper surface. Laser scanning confocal microscope was used to investigate the adsorbed structures of benzotriazole, N‐((6‐methyl‐1H‐benzo[d][1,2,3]triazol‐1‐yl)methyl)‐N‐octyloctan‐1‐amine (MBA) and 2,5‐bis (ethyldisulfanyl)‐1,3,4‐thiadiazole at copper surface in relation to their performance as a corrosion inhibitor. The increase of water contact angle in the presence of inhibitor indicates its strong adsorption to the copper, and laser scanning confocal microscope visualization confirms the formation of MBA aggregates. The aggregates change from hemispherical to cylindrical shape with MBA concentration increasing in rolling oil, resulting in a decrease in corrosion rates as determined by mass loss measurements. Compared with 2,5‐bis (ethyldisulfanyl)‐1,3,4‐thiadiazole, oil‐added MBA has a quicker adsorption and formation speed of cylindrical aggregates and a lower corrosion rate. The adsorption of inhibitors on copper surface obeys Langmuir isotherm and physisorption and chemisorption mechanism. Copyright © 2015 John Wiley & Sons, Ltd.     

Castor oil based hyperbranched urethane acrylates and their performance as UV-curable coatings

Castor oil (CO) based hyperbranched urethane acrylates (HBUAs), namely C10-IH and C20-IH, were synthesized by modifying the hydroxyl groups of first (C10)- and second (C20)-generation of CO-based hyperbranched polyesters with isocyanate-bearing semi-adducts (IPDI-HEA). Herein, the C10 and C20 polyesters were prepared using the renewable CO as a B₃ core molecule and dimethylolpropionic acid as an AB₂ monomer via a pseudo-one-pot condensation procedure. For comparison, a CO-based urethane acrylate (CO-IH) was synthesized by directly modifying the hydroxyl groups of CO with IPDI-HEA. The structure-property relationship of the UV-cured films was investigated in detail. Consequently, the number of terminal urethane acrylates greatly influenced their final properties. The tensile strength of the C20-IH based UV-cured sample could be improved by 129% in comparison with the CO-IH based sample, and its pencil hardness reached up to 7H. Furthermore, the chemical resistance tests and the morphology study proved that the C20-IH based UV-cured coatings exhibited excellent chemical stability and superb microstructure. These improvements can be attributed to the unique oligomer architecture that combined the structural features of hyperbranching, castor oil chains and multiple urethane acrylates.     

Room temperature synthesis and mechanical properties of two kinds of elastomeric interpenetrating polymer networks based on castor oil

Two kinds of interpenetrating polymer networks (IPNs) composed of two-component polyurethane (PU) and vinyl or methacrylic polymer (PV), namely, (polyether-castor oil)PU/PV IPN(I) and (polybutadiene-castor oil)PU/PV IPN(II), were synthesized at room temperature using benzoyl peroxide and N,N-dimethylaniline as redox initiator and dibutyltin dilaurate as catalyst. The former IPN was prepared by polymerization of castor oil, NCO-terminated polyether and vinyl or methacrylic monomer together and the latter IPN was obtained by polymerization of castor oil, NCO-terminated polybutadiene, NCO-terminated castor oil and vinyl or methacrylic monomer together. Various synthesis conditions affecting mechanical properties of the two kinds of IPNs were studied. Acrylonitrile (AN) is a good monomer for synthesizing IPN(I), but is a poor monomer for preparing IPN(II). At optimum conditions for the synthesis, both the (polyether-castor oil)PU/PAN IPNs and the (polybutadiene-castor oil)PU/polystyrene (PSt) IPNs possess permanent set about 10%, tensile strength over 13 and 11 MPa and ultimate elongation over 240% and 270%, respectively, thus behaving as elastomers. TEM micrograph of a (polybutadiene-castor oil)PU/PSt IPN showed a microphase separation in the IPN.