氩等离子体后辉光区对聚四氟乙烯膜表面的优化改性

在理想管式反应器中, 采用Langmuir双电子探针和电子自旋共振(ESR)诊断技术分别定量测定了氩等离子体场中各活性物种的轴向分布, 并利用氩等离子体放电区及后辉光区对聚四氟乙烯(PTFE)进行了表面改性. 通过接触角测量、扫描电子显微镜和X 射线光电子能谱分析比较了改性前后常规及后辉光氩等离子体对PTFE表面结构及性能的影响. 结果表明, 氩等离子体中电子及离子浓度随轴向距离的增大迅速降低, 30 cm后接近于0, 而自由基浓度则降低缓慢, 40 cm处仍为初始浓度的96%. 氩等离子体放电功率、处理时间和气体流量强烈影响着PTFE表面润湿性的改善效果. 后辉光区因抑制电子和离子的刻蚀作用, 强化自由基反应, 使改性效果远优于常规氩等离子体. 经氩等离子体后辉光区短时间(30 s)处理后, PTFE表面化学成分发生了变化, F/C原子比从3.27降至2.30, O/C原子比从0.02增至0.09. 脱氟作用和含氧基团(如CO)的引入是有效改善PTFE表面润湿性的关键因素.     

丙烯醇等离子体处理聚四氟乙烯的表面结构与润湿性

聚四氟乙烯经丙烯醇等离子体处理后,在其表面形成了一层亲水性的聚合物薄膜。水在表面的接触角为40—60°不等,由等离子体处理时间决定。对表面的全反射红外光谱、ESCA分析和SEM观测发现,等离子体处理后在原表面上形成的聚合物膜包含—CH_3、—CH_2、C=O和C—OH等基团,并且表面光滑、平整。     

The oxidation‐treated interface on tribological properties of carbon fibers‐reinforced PTFE composite under oil‐lubricated condition

The effect of air oxidation and ozone surface treatment of carbon fibers (CF) on tribological properties of CF reinforced polytetrafluoroethylene (PTFE) composites under oil‐lubricated condition was investigated. Experimental results revealed that ozone treated CF reinforced PTFE (CF–PTFE) composite had the lowest friction coefficient and wear under various applied loads and sliding speeds compared with untreated and air‐oxidated composites. X‐ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that, after ozone treatment, oxygen concentration was obviously increased, and the amount of oxygen‐containing groups on CF surfaces was largely increased. The increase in the amount of oxygen‐containing groups enhanced interfacial adhesion between CF and PTFE matrix. With strong interfacial adhesion of the composite, stress could be effectively transmitted to carbon fibers; carbon fibers were strongly bonded with PTFE matrix and large scale rubbing‐off of PTFE was prevented, therefore, the tribological properties of the composite were improved. Copyright © 2009 John Wiley & Sons, Ltd.     

Cure characteristics and properties of NBR composites filled with co‐precipitates of black liquor and montmorillonite

Acrylonitrile‐butadiene rubber (NBR) composites filled with co‐precipitates of black liquor and montmorillonite (CLM) were prepared by mechanical mixing on a two‐roll mill. The cure characteristics, mechanical properties, thermal properties, and thermo‐oxidative aging properties of NBR/CLM composites were evaluated. Scanning electron microscopy and transmission electron microscopy showed that the filler particles were well dispersed in the NBR/CLM composites. The scorch time and optimum cure time increase with increasing filler loading. A remarkable enhancement in tensile strength, elongation at break, 300% modulus, and shore “A” hardness was also observed. When the loading of CLM was 40 parts per hundred rubbers, it showed about seven times increase in tensile strength, about 1.8 times increase in elongation at break, about three times increase in 300% modulus, and about 1.3 times increase in shore A hardness, respectively, as compared with those of pure cured NBR. Thermal properties and thermal oxidative aging properties, in general, were also improved with loading of this novel filler. Copyright © 2011 John Wiley & Sons, Ltd.     

Design of PP/EPDM/NBR TPVs with tunable mechanical properties via regulating the core-shell structure

In this work, polypropylene (PP)/ethylene-propylene-diene monomer (EPDM)/butadiene acrylonitrile rubber (NBR) TPVs with different EPDM/NBR ratios were prepared by the core-shell dynamic vulcanization. The relationship between the core-shell structure and mechanical properties of the TPVs were thoroughly investigated. The formation of core-shell structure by adding NBR is conducive to the mechanical properties of the TPVs. The ratio of EPDM to NBR has an important effect on the structure and performances of the final products, and there is a critical ratio for this effect change. Transmission electron microscope (TEM), tensile test, reprocessing test, ageing test, rheological behavior test and stress relaxation were used to characterize the morphology and properties of the TPVs in detail. It was found that when the ratio of EPDM/NBR was 2:4, the tensile strength increased by ~14% compared with PP/EPDM TPV without NBR. Meanwhile, the reprocessing properties, rheological characteristics and instantaneous tensile deformation, etc. all exhibited sudden changes at this critical ratio.     

Radiation effect on properties of carbon black filled NBR/EPDM rubber blends

Rubber blend of acrylonitrile butadiene rubber (NBR) and ethylene-propylene diene monomer (EPDM) rubber (50/50) has been loaded with increasing contents, up to 100 phr, of reinforcing filler, namely, high abrasion furnace (HAF) carbon black. Prepared composites have been subjected to gamma radiation doses up to 250 kGy to induce radiation vulcanization under atmospheric conditions. Mechanical properties, namely, tensile strength (TS), tensile modulus at 100% elongation (M₁₀₀), and hardness have been followed up as a function of irradiation dose and degree of loading with filler. On the other hand, variation of the swelling number as a physical property, as a function of same parameters, however, in car oil as well as brake oil has been undertaken. In addition, the electrical properties of prepared composites, namely, their electrical conductivity, were also evaluated. The thermal behavior of the prepared composites was also investigated. The results obtained indicate that improvement has been attained in different properties of loaded NBR/EPDM composites with respect to unloaded ones.     

骨髓基质干细胞在等离子体处理PEGDA基凝胶表面的黏附和增殖

通过低温等离子体技术对聚乙二醇双丙烯酸酯(PEGDA)/甲基丙烯酸β-羟乙酯(HEMA)共聚物水凝胶生物材料进行表面改性,以骨髓基质干细胞(BMSc)为细胞模型,考察了细胞在等离子体表面改性前后的水凝胶材料的黏附和增值行为,材料的表面性能通过 X 射线光电子能谱、接触角和扫描电镜进行表征.研究结果表明,材料表面经氩等离...     

Surface characteristic of poly(p‐phenylene terephthalamide) fibers with oxygen plasma treatment

Oxygen plasma is widely employed for modification of polymer surfaces. Plasma treatment process is a convenient procedure that is also environmentally friendly. This study reports the effects of oxygen plasma treatment on the surface properties of poly(p‐phenylene terephthalamide) (PPTA) fibers. The surface characteristics before and after oxygen plasma treatment were analyzed by XPS, atomic force microscopy (AFM) and dynamic contact angle analysis (DCAA). It was found that oxygen plasma treatment introduced some new polar groups (O? C?O) on the fiber surface, increased the fiber surface roughness and changed the surface morphologies obviously by plasma etching and oxidative reactions. It is also shown that the fiber surface wettability was improved significantly by oxygen plasma treatment. Copyright © 2008 John Wiley & Sons, Ltd.     

木粉/聚乙烯复合材料的等离子体表面处理——等离子体处理时间对复合材料表面特性的影响

为改善木粉/聚乙烯复合材料的表面粘接性,实现木粉/聚乙烯复合材料的无缝连接,利用低温等离子体处理技术,对木粉/聚乙烯复合材料进行了表面处理.采用接触角测试、傅立叶变换红外光谱分析(FTIR)以及X射线光电子能谱分析(XPS)研究了等离子体处理前后复合材料表面性能的变化.试验结果表明,经等离子体处理后,复合材料表面的接触角减小,表面润湿性得以改善;FTIR分析结果表明,经等离子体处理后,复合材料表面有—OH、—C=O和—O—C=O基团生成;XPS分析表明,经等离子体处理后,复合材料表面含氧基团的含量增加,在较短的时间内表面氧元素含量增加会达到平衡,且生成大量的—O—C=O基团。     

Influence of atmospheric plasma on physicochemical properties of vapor-grown graphite nanofibers

Vapor-grown graphite nanofibers (GNFs) were modified by plasma treatments using low-pressure plasmas with different gases (Ar gas only and/or Ar/O2 gases), flow rates, pressures, and powers. Surface characterizations and morphologies of the GNFs after plasma treatment were investigated by X-ray photoelectron spectroscopy (XPS), contact angle, titration, and transmission electron microscopy (TEM) measurements. Also, the investigation of thermomechanical behavior and impact strengths of the GNFs/epoxy composites was performed by dynamic-mechanical thermal analysis (DMTA) and Izod impact testing, respectively. The plasma treatment of the fibers changed the surface morphologies by forming a layer with a thickness on the order of 1 nm, mainly consisting of oxygen functional groups such as hydroxyl, carbonyl, and carboxyl groups. After functionalization of the complete surfaces, further plasma treatment did not enhance the superficial oxygen content but slightly changed the portions of the functional groups. Also, the composites with plasma-treated GNFs showed an increase in T(g) and impact strength compared to the composites containing the same amount of plasma-untreated GNFs.     

Effect of atomic oxygen irradiation on the structural and tribological characteristics of polytetrafluoroethylene and its composites

Based on the ground‐based simulation facility, the effects of atomic oxygen (AO) irradiation on the structural and tribological properties of pure polytetrafluoroethylene (PTFE) and carbon fiber and MoS₂‐filled PTFE composites were studied by scanning electron microscopy, X‐ray photoelectron spectroscopy, and a ball‐on‐disc tribometer. The results shown that AO irradiation had significant effects on the structural and tribological properties of pure PTFE, in which the surface morphologies, mass loss, friction coefficient, and wear rate had been changed greatly after AO irradiation. However, it was noticeable that the addition of carbon fiber and MoS₂ filler to PTFE could improve the AO resist capacity and tribological properties of PTFE composites significantly. Copyright © 2016 John Wiley & Sons, Ltd.     

Effect of surface chemical modification for aluminum hypophosphite with hexa‐(4‐aldehyde‐phenoxy)‐cyclotriphosphazene on the fire retardancy,water resistance,and thermal properties for polyamide 6

The surface chemical modified aluminum hypophosphite (AHP) defined as MAHP was successful prepared through P–H bonds on AHP surface reacted with the aldehyde groups in hexa‐(4‐aldehyde‐phenoxy)‐cyclotriphosphazene made in our lab. The wettability of the flame retardants was evaluated by water contact angle tests, and the water contact angle of the prepared MAHP dramatically increased from 0° for AHP to 145°, which indicated the surface modification made the superhydrophilic AHP into superior hydrophobic MAHP. The prepared MAHP and AHP, respectively, incorporated into polyamide 6 (PA6) matrix to prepare flame retardant PA6 composites and the fire retardancy and thermal degradation behavior of flame retardant PA6 composites were investigated by limiting oxygen index, vertical burning test (UL‐94), cone calorimeter, and thermogravimetric analysis tests. The morphologies and chemical compositions of the char residues for PA6 composites were investigated by scanning electron microscopy and X‐ray photoelectron spectroscopy, respectively. The water resistant properties of flame retardant PA6 composites were evaluated by putting the samples into distilled water at 70°C for 168 hr, and the mechanical properties for flame retardant PA6 composites were investigated by the tensile, flexural, and Izod impact strength tests. The results demonstrated that the PA6/MAHP composites successfully passed UL‐94 V‐0 flammability rating, and the limiting oxygen index value was 27.6% when the loading amount of MAHP was 21 wt%. However, there is no rating in vertical burning tests for PA6/AHP composite with the same amount of AHP, which indicated the surface modification of AHP enhanced the flame retardancy efficiency for PA6 composites. The morphological structures and analysis of X‐ray photoelectron spectroscopy of char residues revealed that the surface modification of AHP benefited to the formation of a sufficient, flame retardant elements rich, more compact and homogeneous char layer on the materials surface during combustion, which prevented the heat transmission and diffusion, limit the production of combustible gases, inhibit the emission of smoke and then led to the reduction of the heat release rate and smoke produce rate. The mechanical properties results revealed that the surface modification of AHP enhanced the mechanical properties, especially the Izod impact strength comparing with that of PA6/AHP composites with the same amount of flame retardant. After water resistance tests, the PA6/MAHP composites remained superior flame retardancy and presented continuous and compact char layer after cone calorimeter tests; however, the fire retardancy for PA6/AHP composite obviously decreased, and the char layer was discontinuous with big hole caused by the extraction of AHP by water during water resistance tests. Copyright © 2017 John Wiley & Sons, Ltd.     

Fabrication of robust superhydrophobic coatings using PTFE‐MWCNT nanocomposite: Supercritical fluid processing

Fabrication of polymer‐carbon composite nanostructure with good dispersion of each other is critical for the desired application due to the nanostructure flaws, agglomeration, and poor absorption between the 2 materials. Fabrication of superhydrophobic surface coating composites of polytetrafluoroethylene (PTFE) with multiwalled carbon nanotubes (MWCNTs) through supercritical fluid processing was explored in this study. Homogeneity of the composite was characterized by X‐ray diffraction and Raman spectroscopy studies, which reveal that the PTFE and MWCNT are uniform in the composite. Microstructural surface evaluation of field‐emission scanning electron microscope and high‐resolution transmission electron microscope studies display that the coating composite possesses roughness structures and fibrillation of the superhydrophobic surface coating. Superhydrophobic character was evaluated on fiber‐reinforced plastic (FRP) sheets, which showed that the prepared coating composite surface showed self‐cleaning properties with a high water contact angle of 162.7°. The surface wettability was studied by increasing different temperatures (30°C to 300°C) in PTFE‐MWCNT composite, which reveals that the FRP sheets were thermally stable up to 200°C and afterward; they transformed from superhydrophobic to hydrophilic state at 250°C. The superhydrophobic surfaces are thermally stable in extreme environmental conditions, and this technique may be used and extendable for large‐scale applications.     

Surface Modification of Poly(tetrafluoroethylene) Films by Plasma Pre-Activation and Plasma Polymerization of Glycidyl Methacrylate

Surface modification of poly(tetrafuoroethylene) (PTFE) film by plasma polymerzation and deposition of glycidyl methacrylate (GMA), in the presence and absence of Ar or O₂ plasma pre-activation, was carried out to enhance the adhesion with polyimides (PI) film in the presence of an epoxy adhesive. For deposition carried out at low RF power, a high epoxide concentration was preserved in the plasma-polymerized GMA (pp-GMA) layer on PTFE (pp-GMA-PTFE). However, high adhesion strength of the PI/pp-GMA-PTFE laminate was obtained only in the presence of O₂ plasma pre-activation of the PTFE substrates prior to plasma polymerization and deposition of GMA. In the absence of any plasma pre-activation or in the presence of Ar plasma pre-activation, the deposited pp-GMA layer on the PTFE surface could be readily removed by solvent extraction. The adhesion enhancement of the PI/pp-GMA-PTFE laminates in the presence of O₂ plasma pre-activation was attributed to the preservation of the epoxide functional groups in the pp-GMA layer, the curing of the GMA chains into the matrix of the epoxy adhesive, and the covalent bonding of the pp-GMA layer on the PTFE surface.     

Effect of surface treatment of UHMWPE fiber on mechanical and impact fracture behavior of PTFE/POM composites

Ultra‐high‐molecular‐weight polyethylene (UHMWPE) fiber was treated to reinforce the polytetrafluoroethylene/polyoxymethylene (PTFE/POM), and the mechanical properties of surface‐treated UHMWPE were investigated. Scanning electron microscopy was utilized to study the fracture surfaces of UHMWPE/POM/PTFE composites. Experimental results showed that the surface treatment of UHMWPE fiber effectively improves the mechanical property of POM/PTFE composites. Scanning electron microscopy studies indicated that surface modification could improve the interfacial adhesion of POM/PTFE composites. And the dispersion of UHMWPE in POM/PTFE composites was also improved after the surface modification. Copyright © 2017 John Wiley & Sons, Ltd.     

Surface treatment and characterization of ITO thin films using atmospheric pressure plasma for organic light emitting diodes

Ar atmospheric pressure plasma (APP) was used to treat indium-tin-oxide (ITO). The plasma conditions were varied to treat the ITO surface, e.g., plasma treatment time, RF power, flow rate, and the plasma outlet-to-sample distance. The plasma effectiveness was measured by the contact angle. The change in the surface energy calculated with the Owens-Wendt method mainly arises from the polar component. The dynamic contact angle measurements show that APP-treated surface showed considerably lower hysteresis in the water and ethylene glycol but there was no change in hysteresis in methylene iodide compared with the untreated ITO. Atomic force microscopy showed that the Ar APP-treated surface sharply decreased the surface roughness and showed a similar morphology as the untreated ITO. X-ray photoelectron spectroscopy showed that the Ar APP treatment not only effectively removed carbon contamination from the surface but also introduced oxygen. Therefore, it is believed that the APP treatment modifies the physico-chemical properties of ITO, which can in turn improve the performance of the organic light-emitting diodes.     

Investigation of aging behavior and mechanism of nitrile-butadiene rubber (NBR) in the accelerated thermal aging environment

Nitrile-butadiene rubber (NBR) was exposed to an accelerated thermal aging environment produced by an air-circulating oven for different time periods. NBR aging was evaluated by morphology, crosslink density, mechanical properties, chemical changes and thermal stability. The results showed that the surface damage of NBR turned severe and inhomogeneous, and the aging degree was most serious on the edge region of voids. Crosslinking reactions mainly occurred in the aging process. The tensile strength increased with increase in crosslink density up to a maximum value and thereafter decreased with further increase in crosslink density. X-ray Photoelectron Spectroscopy (XPS) and Pyrolysis Gas Chromatography-Mass Spectrometry (Py-GC/MS) analysis demonstrated that hydroxyl groups were formed and the additives migrated from inner to surface of NBR samples. In addition, the thermogravimetric analysis (TGA) indicated that the thermal stability of NBR did not significantly change in the accelerated thermal aging environment.     

Effect of halogenless flame retardants on the thermal properties, flammability, and fire hazard of cross-linked EVM/NBR rubber blends

This paper presents the results of investigating the thermal stability, flammability, and fire hazard of cross-linked EVM/NBR blends unfilled and filled with halogenless flame-retardant compounds such as melamine cyanurate or magnesium hydroxide. The thermal analysis of the blends was carried out in the atmosphere of air. The activation energy of the composite destruction was determined by two non-isothermal methods: Flynn–Wall–Ozawa’s and Kissinger’s methods. The flammability of the composites obtained was determined by the method of oxygen index and on the basis of their combustion in air. The fire hazard of the vulcanizates investigated was determined with the use of a cone calorimeter and on the basis of toxicometric parameters W _LC50SM. The test results have shown that the flame retardants used increase the thermal stability of the cross-linked blends and decrease their flammability, and thereby allow one to obtain self-extinguishing or non-flammable polymeric materials. The cross-linked EVM/NBR blends filled with these flame-retardant compounds are characterized by good mechanical properties and reduced fire hazard.     

PPC/NBR弹性体结构和性能研究

本文研究了聚丙撑碳酸酯(PPC)/丁腈橡胶(NBR)弹性体形态结构、动态力学性能、力学性能、耐油、耐热氧老化以及耐化学介质稳定性。发现PPC/NBR弹性体呈现互相贯穿的聚合物网络(IPN)的结构特征。PPC存在使NBR扯断强力,扯断伸长率大幅度提高,PPC/NBR弹性体具有优良的耐油及耐热氧化老稳定性。     

Reinforcement of compatibilized NR/NBR blends by fly ash particles and precipitated silica

Effects of precipitated silica (PSi) and silica from fly ash (FA) particles (FASi) on the cure and mechanical properties before and after thermal and oil aging of natural rubber (NR) and acrylonitrile–butadiene rubber (NBR) blends with and without chloroprene rubber (CR) or epoxidized NR (ENR) as a compatibilizer have been reported in this paper. The experimental results suggested that the scorch and cure times decreased with the addition of silica and the compound viscosity increased on increasing the silica content. The mechanical properties for PSi filled NR/NBR vulcanizates were greater than those for FASi filled NR/NBR vulcanizates in all cases. The PSi could be used for reinforcing the NR/NBR vulcanizates while the silica from FA was regarded as a semi‐reinforcing and/or extending filler. The incorporation of CR or ENR enhanced the mechanical properties of the NR/NBR vulcanizates, the ENR being more effective and compatible with the blend. The mechanical properties of the NR/NBR vulcanizates were improved by post‐curing effect from thermal aging but deteriorated by the oil aging. Copyright © 2008 John Wiley & Sons, Ltd.