油膜支承转子系统动静件碰摩特征分析

以支承在油膜轴承上的Jeffcott转子为对象，分析了油膜力对碰摩转子动力学行为的影响。通过与刚支情形对比，发现油膜力是耦合作用于碰摩转子系统，有时能够抑制振动，有时却加剧振动。因此实际转子碰摩故障诊断过程中，必须在充分考虑支承情况的基础上建立合理的非线性动力学模型，才能为实际转子系统的碰摩故障分析提供必要的理论依据。     

航空发动机叶片-机匣碰摩热-结构耦合仿真

针对转静子碰摩过程中的摩擦热效应现象,建立了叶片-机匣的碰摩热-结构耦合模型。采用热-结构耦合单元,对航空发动机叶片-机匣进行了碰摩热效应特性研究。考虑摩擦因数及旋转过程中的离心力作用,对瞬态-热结构耦合场进行了有限元分析,研究了结构在温度场作用下的热-结构耦合应力和温度分布。与纯机械载荷下的应力分布对比,发现了碰摩热效应在叶片与机匣上的扩散规律。研究结果表明,考虑摩擦热效应时由于热应力的作用,导致结构的总应力水平升高进而产生热变形,从而使故障进一步恶化。由此可见,碰摩热效应的影响在实际航空发动机振动分析中不能忽视。     

机匣碰摩热应力梯度变化影响分析

针对航空发动机叶片-机匣碰摩故障产生局部热应力问题,考虑碰摩产生冲击热应力对机匣强度的影响,提出对叶片、机匣碰摩的局部细节进行数值分析。首先建立叶片-机匣碰摩模型,然后分别进行接触分析和热-结构耦合分析,得到接触处应力梯度变化和碰摩产生的温升。通过分析结果,判断碰摩产生冲击热应力是否达到材料屈服极限及碰摩产生热是否会引起结构破坏。研究结果表明:碰摩产生热使得接触处最大应力增加,尤其是机匣上的应力,但应力场分布梯度不变;碰摩产生冲击热应力低于材料屈服极限,但会随时间累积,其影响不可忽略。     

具有裂纹-碰摩耦合故障转子-轴承系统的动力学研究

以非线性动力学和转子动力学理论为基础，分析了带有碰摩和裂纹耦合故障的弹性转子系统的复杂运动，在考虑轴承油膜力的同时构造了含有裂纹和碰摩故障转子系统的动力学模型。针对短轴承油膜力和碰摩-裂纹转子系统的强非线性特点，采用Runge-Kutta法对该系统由碰摩和裂纹耦合故障导致的非线性动力学行为进行了数值仿真研究，发现该类碰摩转子系统在运行过程中存在周期运动、拟周期运动和混沌运动等丰富的非线性现象，该研究结果为转子-轴承系统故障诊断、动态设计和安全运行提供理论参考。     

考虑弯扭耦合作用的转子-挤压油膜阻尼器系统的碰摩响应特性分析

研究了支承在挤压油膜阻尼器上的Jeffcott转子系统的转静件碰摩的弯扭耦合振动特性。建立了系统运动方程，分析了各参数对系统响应的影响。仿真计算结果表明碰摩刚度对系统响应的影响十分明显，增大碰摩刚度更容易使系统响应的周期解失稳；不平衡参数增大，导致系统响应的振动幅度增大，系统更容易出现碰摩现象，进而导致系统周期解失稳；随着扭转刚度的增大，扭转角度变化幅度与快慢均发生变化，在刚度较低时，扭转角变化幅度随时间变化较慢；随着扭转刚度的增大，扭转角幅度变化明显加快；当扭转刚度继续增大，扭转角的幅度变化反而变慢。研究发现，系统响应具有两条通向混沌的道路，即阵发性通向混沌的道路和拟周期通向混沌的道路。     

异步进动转子与限位器碰摩试验

利用限位器来限制储能飞轮实验转子的大幅度低频异步进动,设计了转子与限位器碰摩试验装置,研究转子的碰摩振动。分析了转子内表面碰摩力对转子运动的影响。转子与内置式限位器发生稳定的局部碰摩时,转子低频进动幅值不再增加,转子自转速度保持不变。碰摩转子的强迫振动在时域及频域都表现出了复杂性,碰摩冲击作为宽频激励,能够激励出转子-支承系统的第二模态正向进动。     

刚性转子—挤压油膜阻尼器支承系统的不平衡响应

1 前言航空发动机由于转子不平衡引起的振动是发动机强度设计中的重要课题.为了抑制振动,近年来在转子的支承上采用了同心型或非同心型挤压油膜阻尼器,它的良好效果已为理论和实验研究所证实.但是,由于挤压油膜力的高度非线性,致使有关转子-挤压油膜阻尼器系统的许多问题仍得不到深入的研究.例如,对这个高度非线性系统进行响应分析就是多年来一直困惑工程技术人员的难题.文献[1-3]用直接积分法求系统的偏置协调响应,因而需要大量的计算机时;文献[4]考察了刚性转子的稳态不平衡响应,但这时轴颈中心进动轨道为定心圆,对于偏置椭圆轨道没有研究.鉴于以上问题,本文中用一种新的方     

弹性转子-滑动轴承系统稳定性分析

对一人考虑不平衡力和非线性油膜力的弹性转子 -轴承系统 ,用数值方法研究其稳定性和油膜失稳运动 (自激振动 )特性 ;推导出转子受冲击的运动模型 ,并分析了冲击对系统稳定性的影响规律。     

可控挤压油膜轴承主动控制转子系统振动

本文提出了“可控挤压油膜轴承”,以主动控制转子系统的振动,设计了不同的可控挤压油膜油承方案,借稳态不平衡响应构成的二次目标函数,分析比较了它们的振动控制效果,根据这一研究,可初步得到如下结论:对于航空发动机,可控挤压油膜轴承极有希望成为一种更有效的振动控制方法。     

偏心量对轴向碰摩系统弯扭耦合非线性振动特性影响的分析

对偏心量改变导致的轴向碰摩系统的弯扭耦合非线性振动特性的变化进行了初步研究。建立了转静子耦合系统计算模型,利用数值积分和Poincare映射方法,对转子系统由于轴向碰摩故障导致的非线性动力学行为进行了数值仿真研究,给出了系统响应随偏心量变化的分岔图和一些典型的Poincare截面图、相轨图、轴心轨迹、幅值谱图和时域响应等。研究结果表明:偏心量是激起碰摩的一个主要因素,且系统响应对偏心量的变化比较敏感,随偏心量的增加,系统的响应将呈复杂化;碰摩发生后,振动响应的主要成分为1/3、1/2、2/3和1倍频,但各成分的存在与否与偏心量大小有关,有时会导致高阶频率成分的出现;碰摩发生后时域波形和轴心轨迹有明显的改变;分岔图是判别系统是否碰摩的有效工具;转、静子的扭转振动响应,对碰摩的发生和消失表现得更为明晰和精确,且其特征也不同于已知的其它故障类别,尤其是静子机匣,故应用扭转振动特性来监测和诊断碰摩故障是可取的;依据单一的振动谱图分析系统的特征较为困难,甚至有可能误判,因此应结合几种谱图综合判断。     

Vibration characteristics of a hydraulic generator unit rotor system with parallel misalignment and rub-impact

The object of this research aims at the hydraulic generator unit rotor system. According to fault problems of the generator rotor local rubbing caused by the parallel misalignment and mass eccentricity, a dynamic model for the rotor system coupled with misalignment and rub-impact is established. The dynamic behaviors of this system are investigated using numerical integral method, as the parallel misalignment, mass eccentricity and bearing stiffness vary. The nonlinear dynamic responses of the generator rotor and turbine rotor with coupling faults are analyzed by means of bifurcation diagrams, Poincaré maps, axis orbits, time histories and amplitude spectrum diagrams. Various nonlinear phenomena in the system, such as periodic, three-periodic and quasi-periodic motions, are studied with the change of the parallel misalignment. The results reveal that vibration characteristics of the rotor system with coupling faults are extremely complex and there are some low frequencies with large amplitude in the 0.3–0.4× components. As the increase in mass eccentricity, the interval of nonperiodic motions will be continuously moved forward. It suggests that the reduction in mass eccentricity or increase in bearing stiffness could preclude nonlinear vibration. These might provide some important theory references for safety operating and exact identification of the faults in rotating machinery.     

Improvement of rotor performance under rubbing conditions through active auxiliary bearings

This paper develops a new concept to enhance the adaptive capability of rotating machinery to the rubbing conditions through active auxiliary bearings. To demonstrate the feasibility of this idea, a model with a Jeffcott rotor and an active auxiliary bearing, which accounts for both the dynamics of the auxiliary bearing and the deformation on the contact surface, is investigated. The dynamics and the stability of the non-linear piecewise-smooth passive rotor/stator (auxiliary bearing) system are first studied. Then, two control approaches are proposed with the aim to reduce the rubbing severity during the rotor/stator rubbing. It is shown that by using an optimal controller, the harmful heavy rubbing between the rotor and the stator can be well stabilized to the mild light rub through the active auxiliary bearing, and the already established rotor-to-stator rubbing can even be released by using PD-controllers.     

Dynamic characteristics of a rub-impact rotor-bearing system for hydraulic generating set under unbalanced magnetic pull

Electromagnetic and mechanical forces are main reasons resulting in vibrations in hydraulic generating set. The non-symmetric air-gap between the rotor and stator creates an attraction force called unbalanced magnetic pull (UMP). The UMP can produce large oscillations which will be dangerous to the machines. In this paper, the nonlinear dynamic characteristics of a rotor-bearing system with rub-impact for hydraulic generating set under the UMP are studied. The rubbing model is established based on the classic impact theory. Through the numerical calculation, the excitation current, mass eccentricity, stiffness of shaft and radial stiffness of stator are used as control parameters to investigate their effect on the system, by means of bifurcation diagrams, Poincaré maps, trajectories and frequency spectrums. Various nonlinear phenomena including periodic, quasi-periodic and chaotic motions are observed. The results reveal that the UMP has significant influence in the response of the rotor system that the continuous increase in the excitation current induces the alternation of quasi-periodic and chaotic motions, the co-occurrence of oil whip and rub in a wide excitation range aggravates the vibration and leads to the instability of the system. In addition, the large eccentricity and radial stiffness of stator, as well as the small stiffness of shaft may lead to the occurrence of full annular rubbing while increasing the stiffness of the shaft can play an important role of suppressing the chaotic motion, reducing the vibration and improving stability of the system.     

非线性碰摩力对碰摩转子分叉与混沌行为的影响

研究了具有非线性碰摩力的转子局部碰摩的分叉与混沌运动,利用计算机仿真对某发动机转子的碰摩故障进行了数值模拟,讨论了转子系统参数的变化对转子混池运动状态的影响,并与碰摩实验结果进行了比较,发现了具有非线性碰摩力的转子局部碰摩转子系统的各种多周期运动和混沌运动及其演变过程。     

Investigation on dynamic characteristics of a rod fastening rotor-bearing coupling system with fixed-point rubbing

The aim of this paper is to gain insight into the nonlinear vibration feature of a dynamic model of a gas turbine. First, a rod fastening rotor-bearing coupling model with fixed-point rubbing is proposed, where the fractal theory and the finite element method are utilized. For contact analysis, a novel contact force model is introduced in this paper. Meanwhile, the Coulomb model is adopted to expound the friction characteristics. Second, the governing equations of motion of the rotor system are numerically solved, and the nonlinear dynamic characteristics are analyzed in terms of the bifurcation diagram, Poincaré map, and time history. Third, the potential effects provided by contact degree of joint interface, distribution position, and amount of contact layer are discussed in detail. Finally, the contrast analysis between the integral rotor and the rod fastening rotor is conducted under the condition of fixed-point rubbing.

     

滚动轴承-偏置转子系统动力特性数值分析与实验研究

应用有限元法建立偏置转子的计算模型,采用考虑轴承Hertzian接触力和内间隙等非线性因素的二自由度滚动轴承模型,建立了滚动轴承-偏置转子系统的非线性动力学模型.通过数值仿真和实验研究分析了转子系统的非线性动力特性.实验数据和有限元模型计算结果是一致的,证实了所建立滚动轴承-转子系统非线性模型的合理性.发现由于滚动轴承非线性因素的影响,当转速达到系统共振转速的两倍附近时,激起了系统亚谐共振.     

碰摩裂纹转子轴承系统的周期运动稳定性及实验研究

根据碰摩裂纹耦合故障转子轴承系统的非线性动力学方程，利用求解非线性非自治系统周期解的延拓打靶法，研究了系统周期运动的稳定性。研究发现，小偏心量下系统周期运动发生Hopf分岔，大偏心量下系统周期运动发生倍周期分岔，偏心量的加大使周期解的稳定性明显降低；系统碰摩间隙变小，碰摩影响了油膜涡动的形成，使失稳转速有所提高；裂纹深度的加大降低了系统周期运动的稳定性。本文的研究为转子轴承系统的安全稳定运行提供了理论参考。     

转子与定子碰摩的非线性动力学研究

转子与定子碰摩的动力学行为及其与系统参数关系对旋转机械设计和安全运行至关重要. 转子/定子碰摩系统是一类多参数控制的高维非光滑强非线性系统, 其动力学行为非常复杂. 本文主要从动力学与控制的角度对过去半个世纪有关转子与定子碰摩的研究成果进行归纳和总结, 其目的在于帮助读者尽可能全面系统地了解该问题的研究现状, 提炼尚待解决的问题, 以求推动转子与定子碰摩研究的进一步深入, 并为解决实际问题提供帮助. 本文将首先从碰摩局部模型和碰摩系统模型两个方面对已有的转子/定子碰摩系统的建模进行了简单的划分和归类. 其次, 以典型碰摩非线性响应为主线, 分别介绍了有关同频碰摩响应、谐波周期碰摩响应、准周期局部碰摩响应、干摩擦自激反向全周涡动响应、碰摩的全局响应行为以及碰摩响应的分岔与混沌方面的研究成果. 接下来讨论了在主被动抑制碰摩振动方面取得的结果. 最后, 给出结论并提出有待进一步研究的问题.     

Effects of axial preload of ball bearing on the nonlinear dynamic characteristics of a rotor-bearing system

This research studies the effects of axial preload on nonlinear dynamic characteristics of a flexible rotor supported by angular contact ball bearings. A dynamic model of ball bearings is improved for modeling a five-degree-of-freedom rotor bearing system. The predicted results are in good agreement with prior experimental data, thus validating the proposed model. With or without considering unbalanced forces, the Floquet theory is employed to investigate the bifurcation and stability of system periodic solution. With the aid of Poincarè maps and frequency response, the unstable motion of system is analyzed in detail. Results show that the effects of axial preload applied to ball bearings on system dynamic characteristics are significant. The unstable periodic solution of a balanced rotor bearing system can be avoided when the applied axial preload is sufficient. The bifurcation margins of an unbalanced rotor bearing system enhance markedly as the axial preload increases and relates to system resonance speed.