Prediction of extrudate swell in polymer melt extrusion using an Arbitrary Lagrangian Eulerian (ALE) based finite element method

Accurate prediction of extrudate (die) swell in polymer melt extrusion is important as this helps in appropriate die design for profile extrusion applications. Extrudate swell prediction has shown significant difficulties due to two key reasons. The first is the appropriate representation of the constitutive behavior of the polymer melt. The second is regarding the simulation of the free surface, which requires special techniques in the traditionally used Eulerian framework. In this paper we propose a method for simulation of extrudate swell using an Arbitrary Lagrangian Eulerian (ALE) technique based finite element formulation. The ALE technique provides advantages of both Lagrangian and Eulerian frameworks by allowing the computational mesh to move in an arbitrary manner, independent of the material motion. In the present method, a fractional-step ALE technique is employed in which the Lagrangian phase of material motion and convection arising out of mesh motion are decoupled. In the first step, the relevant flow and constitutive equations are solved in Lagrangian framework. The simpler representation of polymer constitutive equations in a Lagrangian framework avoids the difficulties associated with convective terms thereby resulting in a robust numerical formulation besides allowing for natural evolution of the free surface with the flow. In the second step, mesh is moved in ALE mode and the associated convection of the variables due to relative motion of the mesh is performed using a Godunov type scheme. While the mesh is fixed in space in the die region, the nodal points of the mesh on the extrudate free surface are allowed to move normal to flow direction with special rules to facilitate the simulation of swell. A differential exponential Phan Thien Tanner (PTT) model is used to represent the constitutive behavior of the melt. Using this method we simulate extrudate swell in planar and axisymmetric extrusion with abrupt contraction ahead of the die exit. This geometry allows the extrudate to have significant memory for shorter die lengths and acts as a good test for swell predictions. We demonstrate that our predictions of extrudate swell match well with reported experimental and numerical simulations.     

Projection‐based variational multiscale method for incompressible Navier–Stokes equations in time‐dependent domains

A variational multiscale method for computations of incompressible Navier–Stokes equations in time‐dependent domains is presented. The proposed scheme is a three‐scale variational multiscale method with a projection‐based scale separation that uses an additional tensor valued space for the large scales. The resolved large and small scales are computed in a coupled way with the effects of unresolved scales confined to the resolved small scales. In particular, the Smagorinsky eddy viscosity model is used to model the effects of unresolved scales. The deforming domain is handled by the arbitrary Lagrangian–Eulerian approach and by using an elastic mesh update technique with a mesh‐dependent stiffness. Further, the choice of orthogonal finite element basis function for the resolved large scale leads to a computationally efficient scheme. Simulations of flow around a static beam attached to a square base, around an oscillating beam and around a plunging aerofoil are presented. Copyright © 2016 John Wiley & Sons, Ltd.     

A finite volume scheme for solving anisotropic diffusion on ALE‐AMR grids

In the context of High Energy Density Physics and more precisely in the field of laser plasma interaction, Lagrangian schemes are commonly used. The lack of robustness due to strong grid deformations requires the regularization of the mesh through the use of Arbitrary Lagrangian Eulerian methods. Theses methods usually add some diffusion and a loss of precision is observed. We propose to use Adaptive Mesh Refinement (AMR) techniques to reduce this loss of accuracy. This work focuses on the resolution of the anisotropic diffusion operator on Arbitrary Lagrangian Eulerian‐AMR grids. In this paper, we describe a second‐order accurate cell‐centered finite volume method for solving anisotropic diffusion on AMR type grids. The scheme described here is based on local flux approximation which can be derived through the use of a finite difference approximation, leading to the CCLADNS scheme. We present here the 2D and 3D extension of the CCLADNS scheme to AMR meshes. Copyright © 2017 John Wiley & Sons, Ltd.     

A 3D finite element ALE method using an approximate Riemann solution

Arbitrary Lagrangian–Eulerian finite volume methods that solve a multidimensional Riemann‐like problem at the cell center in a staggered grid hydrodynamic (SGH) arrangement have been proposed. This research proposes a new 3D finite element arbitrary Lagrangian–Eulerian SGH method that incorporates a multidimensional Riemann‐like problem. Two different Riemann jump relations are investigated. A new limiting method that greatly improves the accuracy of the SGH method on isentropic flows is investigated. A remap method that improves upon a well‐known mesh relaxation and remapping technique in order to ensure total energy conservation during the remap is also presented. Numerical details and test problem results are presented. Copyright © 2016 John Wiley & Sons, Ltd.     

A fully discrete ALE method over untwisted time–space control volumes

In this paper, a fully discrete high‐resolution arbitrary Lagrangian–Eulerian (ALE) method is developed over untwisted time–space control volumes. In the framework of the finite volume method, 2D Euler equations are discretized over untwisted moving control volumes, and the resulting numerical flux is computed using the generalized Riemann problem solver. Then, the fluid flows between meshes at two successive time steps can be updated without a remapping process in the classic ALE method. This remapping‐free ALE method directly couples the mesh motion into a physical variable update to reflect the temporal evolution in the whole process. An untwisted moving mesh is generated in terms of the vorticity‐free part of the fluid velocity according to the Helmholtz theorem. Some typical numerical tests show the competitive performance of the current method. Copyright © 2016 John Wiley & Sons, Ltd.     

A parallel monolithic algorithm for the numerical simulation of large‐scale fluid structure interaction problems

A novel parallel monolithic algorithm has been developed for the numerical simulation of large‐scale fluid structure interaction problems. The governing incompressible Navier–Stokes equations for the fluid domain are discretized using the arbitrary Lagrangian–Eulerian formulation‐based side‐centered unstructured finite volume method. The deformation of the solid domain is governed by the constitutive laws for the nonlinear Saint Venant–Kirchhoff material, and the classical Galerkin finite element method is used to discretize the governing equations in a Lagrangian frame. A special attention is given to construct an algorithm with exact total fluid volume conservation while obeying both the global and the local discrete geometric conservation law. The resulting large‐scale algebraic nonlinear equations are multiplied with an upper triangular right preconditioner that results in a scaled discrete Laplacian instead of a zero block in the original system. Then, a one‐level restricted additive Schwarz preconditioner with a block‐incomplete factorization within each partitioned sub‐domains is utilized for the modified system. The accuracy and performance of the proposed algorithm are verified for the several benchmark problems including a pressure pulse in a flexible circular tube, a flag interacting with an incompressible viscous flow, and so on. John Wiley & Sons, Ltd.     

An immersed boundary method for unstructured meshes in depth averaged shallow water models

The representation of geometries as buildings, flood barriers or dikes in free surface flow models implies tedious and time‐consuming operations in order to define accurately the shape of these objects when using a body fitted numerical mesh. The immersed boundary method is an alternative way to define solid bodies inside the computational domain without the need of fitting the mesh boundaries to the shape of the object. In the direct forcing immersed boundary method, a solid body is represented by a grid of Lagrangian markers, which define its shape and which are independent from the fluid Eulerian mesh. This paper presents a new implementation of the immersed boundary method in an unstructured finite volume solver for the 2D shallow water equations. Moving least‐squares is used to transmit information between the grid of Lagrangian markers and the fluid Eulerian mesh. The performance of the proposed implementation is analysed in three test cases involving different flow conditions: the flow around a spur dike, a dam break flow with an isolated obstacle and the flow around an array of obstacles. A very good agreement between the classic body fitted approach and the immersed boundary method was found. The differences between the results obtained with both methods are less relevant than the errors because of the intrinsic shallow water assumptions. Copyright © 2015 John Wiley & Sons, Ltd.     

Adaptive large eddy simulation with moving grids

The paper presents adaptive mesh moving methods for large eddy simulation (LES) of turbulent flows. With this approach, a given number of grid points is redistributed with respect to an appropriately selected criterion. The Arbitrary Lagrangian–Eulerian formulation is applied to solve the governing equation on moving grids employing a collocated finite volume formulation. A dynamic moving mesh partial differential equation based on a variational principle is solved for the corner points of the grid by means of a dedicated solver. Adaptation is performed in a statistical sense so that statistical quantities of interest are employed. Various LES-specific design criteria and combination of them are proposed, such as the time-averaged gradient of streamwise velocity, turbulent kinetic energy and production rate. These are investigated in the framework of elementary and balanced monitor functions. These are tested for the three-dimensional flow in a channel with periodic constrictions. The numerical results are compared to a highly resolved LES reference solution. The independence of the moving mesh method from the initial LES is shown, and its potential to improve the efficient resolution of turbulent flow features is demonstrated.     

Three‐dimensional transient free‐surface flow of viscous fluids inside cavities of arbitrary shape

The three‐dimensional transient free‐surface flow inside cavities of arbitrary shape is examined in this study. An adaptive (Lagrangian) boundary‐element approach is proposed for the general three‐dimensional simulation of confined free‐surface flow of viscous incompressible fluids. The method is stable as it includes remeshing capabilities of the deforming free‐surface, and thus can handle large deformations. A simple algorithm is developed for mesh refinement of the deforming free‐surface mesh. Smooth transition between large and small elements is achieved without significant degradation of the aspect ratio of the elements in the mesh. The method is used to determine the flow field and free‐surface evolution inside cubic, rectangular and cylindrical containers. These problems illustrate the transient nature of the flow during the mixing process. Surface tension effects are also explored. Copyright © 2003 John Wiley & Sons, Ltd.     

Developing a unified FVE‐ALE approach to solve unsteady fluid flow with moving boundaries

In this study, an arbitrary Lagrangian–Eulerian (ALE) approach is incorporated with a mixed finite‐volume–element (FVE) method to establish a novel moving boundary method for simulating unsteady incompressible flow on non‐stationary meshes. The method collects the advantages of both finite‐volume and finite‐element (FE) methods as well as the ALE approach in a unified algorithm. In this regard, the convection terms are treated at the cell faces using a physical‐influence upwinding scheme, while the diffusion terms are treated using bilinear FE shape functions. On the other hand, the performance of ALE approach is improved by using the Laplace method to improve the hybrid grids, involving triangular and quadrilateral elements, either partially or entirely. The use of hybrid FE grids facilitates this achievement. To show the robustness of the unified algorithm, we examine both the first‐ and the second‐order temporal stencils. The accuracy and performance of the extended method are evaluated via simulating the unsteady flow fields around a fixed cylinder, a transversely oscillating cylinder, and in a channel with an indented wall. The numerical results presented demonstrate significant accuracy benefits for the new hybrid method on coarse meshes and where large time steps are taken. Of importance, the current method yields the second‐order temporal accuracy when the second‐order stencil is used to discretize the unsteady terms. Copyright © 2009 John Wiley & Sons, Ltd.     

Numerical simulations of inviscid and viscous free‐surface flows with application to nonlinear water waves

The purpose of the present study is to establish a numerical model appropriate for solving inviscid/viscous free‐surface flows related to nonlinear water wave propagation. The viscous model presented herein is based on the Navier–Stokes equations, and the free‐surface is calculated through an arbitrary Lagrangian–Eulerian streamfunction‐vorticity formulation. The streamfunction field is governed by the Poisson equation, and the vorticity is obtained on the basis of the vorticity transport equation. For computing the inviscid flow the Laplace streamfunction equation is used. These equations together with the respective (appropriate) fully nonlinear free‐surface boundary conditions are solved using a finite difference method. To demonstrate the model feasibility, in the present study we first simulate collision processes of two solitary waves of different amplitudes, and compute the phenomenon of overtaking of such solitary waves. The developed model is subsequently applied to calculate (both inviscid and the viscous) flow field, as induced by passing of a solitary wave over submerged rectangular structures and rigid ripple beds. Our study provides a reasonably good understanding of the behavior of (inviscid/viscous) free‐surface flows, within the framework of streamfunction‐vorticity formulation. The successful simulation of the above‐mentioned test cases seems to suggest that the arbitrary Lagrangian–Eulerian/streamfunction‐vorticity formulation is a potentially powerful approach, capable of effectively solving the fully nonlinear inviscid/viscous free‐surface flow interactions. Copyright © 2009 John Wiley & Sons, Ltd.     

A three‐dimensional vortex particle‐in‐cell method for vortex motions in the vicinity of a wall

A new vortex particle‐in‐cell method for the simulation of three‐dimensional unsteady incompressible viscous flow is presented. The projection of the vortex strengths onto the mesh is based on volume interpolation. The convection of vorticity is treated as a Lagrangian move operation but one where the velocity of each particle is interpolated from an Eulerian mesh solution of velocity–Poisson equations. The change in vorticity due to diffusion is also computed on the Eulerian mesh and projected back to the particles. Where diffusive fluxes cause vorticity to enter a cell not already containing any particles new particles are created. The surface vorticity and the cancellation of tangential velocity at the plate are related by the Neumann conditions. The basic framework for implementation of the procedure is also introduced where the solution update comprises a sequence of two fractional steps. The method is applied to a problem where an unsteady boundary layer develops under the impact of a vortex ring and comparison is made with the experimental and numerical literature. Copyright © 2001 John Wiley & Sons, Ltd.     

Treatment of the small time instability in the finite element analysis of fluid structure interaction problems

In this paper, the fluid–structure interaction problem in mechanical systems in which a high frequency vibrating solid structure interacts with the surrounding fluid flow is considered. Such a situation normally appears in many microelectromechanical systems like a wide variety of microfluidic devices. A different implementation of the residual‐based variational multiscale flow method is employed within the arbitrary Lagrangian–Eulerian formulation. The combination of the variational multiscale method with appropriate stabilization parameters is used to handle the so‐called small time step instability in the finite element analysis of the fluid part in the coupled fluid–structure interaction problem. The capability of the employed approach has been demonstrated through finite element study of a benchmark example and FEM simulation of two different mechanical micropumping devices. High frequency vibrations of the solid membrane are used to derive the fluid flow in these micropumps. Results of FEM simulations are shown to be in good agreement with available experimental data.Copyright © 2012 John Wiley & Sons, Ltd.     

Parallel finite element simulation of mooring forces on floating objects

The coupling between the equations governing the free‐surface flows, the six degrees of freedom non‐linear rigid body dynamics, the linear elasticity equations for mesh‐moving and the cables has resulted in a fluid‐structure interaction technology capable of simulating mooring forces on floating objects. The finite element solution strategy is based on a combination approach derived from fixed‐mesh and moving‐mesh techniques. Here, the free‐surface flow simulations are based on the Navier–Stokes equations written for two incompressible fluids where the impact of one fluid on the other one is extremely small. An interface function with two distinct values is used to locate the position of the free‐surface. The stabilized finite element formulations are written and integrated in an arbitrary Lagrangian–Eulerian domain. This allows us to handle the motion of the time dependent geometries. Forces and momentums exerted on the floating object by both water and hawsers are calculated and used to update the position of the floating object in time. In the mesh moving scheme, we assume that the computational domain is made of elastic materials. The linear elasticity equations are solved to obtain the displacements for each computational node. The non‐linear rigid body dynamics equations are coupled with the governing equations of fluid flow and are solved simultaneously to update the position of the floating object. The numerical examples includes a 3D simulation of water waves impacting on a moored floating box and a model boat and simulation of floating object under water constrained with a cable. Copyright © 2003 John Wiley & Sons, Ltd.     

An ALE approach to mechano‐chemical processes in fluid–structure interactions

Mathematical modeling and simulation of fluid–structure interaction problems are in the focus of research already for a longer period. However, taking into account also chemical reactions, leading to structural changes, including changes of mechanical properties of the solid phase, is rather new but for many applications is highly important area. This paper formulates a model system for reactive flow and transport in a vessel system, the penetration of chemical substances into the solid wall. Inside the wall, reactions take place that lead to changes of volume and of the mechanical properties of the wall. Numerical algorithms are developed and used to simulate the dynamics of such a mechano‐chemical fluid–structure interaction problem. As a proof of concept scenario, plaque formation in blood vessels is chosen. The arbitrary Lagrangian Eulerian approach (ALE) is chosen to solve the systems numerically. Temporal discretization of the fully coupled monolithic model is accomplished by backward Euler scheme and spatial discretization by stabilized finite elements. The numerical approach is verified by numerical tests, and effective methods to maintain mesh qualities under large deformations are described. For realistic system parameters, the simulations show that the plaque formation in blood vessel is a long‐time effect. The time scale of the formation is in the simulation of comparable order as in reality. Copyright © 2016 John Wiley & Sons, Ltd.     

An extended finite element method for the simulation of particulate viscoelastic flows

We present an extended finite element method (XFEM) for the direct numerical simulation of the flow of viscoelastic fluids with suspended particles. For moving particle problems, we devise a temporary arbitrary Lagrangian–Eulerian (ALE) scheme which defines the mapping of field variables at previous time levels onto the computational mesh at the current time level. In this method, a regular mesh is used for the whole computational domain including both fluid and particles. A temporary ALE mesh is constructed separately and the computational mesh is kept unchanged throughout the whole computations. Particles are moving on a fixed Eulerian mesh without any need of re-meshing. For mesh refinements around the interface, we combine XFEM with the grid deformation method, in which nodal points are redistributed close to the interface while preserving the mesh topology. Our method is verified by comparing with the results of boundary fitted mesh problems combined with the conventional ALE scheme. The proposed method shows similar accuracy compared with boundary fitted mesh problems and superior accuracy compared with the fictitious domain method. If the grid deformation method is combined with XFEM, the required computational time is reduced significantly compared to uniform mesh refinements, while providing mesh convergent solutions. We apply the proposed method to the particle migration in rotating Couette flow of a Giesekus fluid. We investigate the effect of initial particle positions, the Weissenberg number, the mobility parameter of the Giesekus model and the particle size on the particle migration. We also show two-particle interactions in confined shear flow of a viscoelastic fluid. We find three different regimes of particle motions according to initial separations of particles.     

High‐order implicit Runge–Kutta time integrators for fluid‐structure interactions

This paper presents an approach to develop high‐order, temporally accurate, finite element approximations of fluid‐structure interaction (FSI) problems. The proposed numerical method uses an implicit monolithic formulation in which the same implicit Runge–Kutta (IRK) temporal integrator is used for the incompressible flow, the structural equations undergoing large displacements, and the coupling terms at the fluid‐solid interface. In this context of stiff interaction problems, the fully implicit one‐step approach presented is an original alternative to traditional multistep or explicit one‐step finite element approaches. The numerical scheme takes advantage of an arbitrary Lagrangian–Eulerian formulation of the equations designed to satisfy the geometric conservation law and to guarantee that the high‐order temporal accuracy of the IRK time integrators observed on fixed meshes is preserved on arbitrary Lagrangian–Eulerian deforming meshes. A thorough review of the literature reveals that in most previous works, high‐order time accuracy (higher than second order) is seldom achieved for FSI problems. We present thorough time‐step refinement studies for a rigid oscillating‐airfoil on deforming meshes to confirm the time accuracy on the extracted aerodynamics reactions of IRK time integrators up to fifth order. Efficiency of the proposed approach is then tested on a stiff FSI problem of flow‐induced vibrations of a flexible strip. The time‐step refinement studies indicate the following: stability of the proposed approach is always observed even with large time step and spurious oscillations on the structure are avoided without added damping. While higher order IRK schemes require more memory than classical schemes (implicit Euler), they are faster for a given level of temporal accuracy in two dimensions. Copyright © 2015 John Wiley & Sons, Ltd.     

Combined swept region and intersection‐based single‐material remapping method

A typical arbitrary Lagrangian–Eulerian algorithm consists of a Lagrangian step, where the computational mesh moves with the fluid flow; a rezoning step, where the computational mesh is smoothed and repaired in case it gets too distorted; and a remapping step, where all fluid quantities are conservatively interpolated on this new mesh. In single‐material simulations, the remapping process can be represented in a flux form, with fluxes approximated by integrating a reconstructed function over intersections of neighboring computational cells on the original and rezoned computational mesh. This algorithm is complex and computationally demanding – Therefore, a simpler approach that utilizes regions swept by the cell edges during rezoning is often used in practice. However, it has been observed that such simplification can lead to distortion of the solution symmetry, especially when the mesh movement is not bound by such symmetry. For this reason, we propose an algorithm combining both approaches in a similar way that was proposed for multi‐material remapping (two‐step hybrid remap). Intersections and exact integration are employed only in certain parts of the computational mesh, marked by a switching function – Various different criteria are presented in this paper. The swept‐based method is used elsewhere in areas that are not marked. This way, our algorithm can retain the beneficial symmetry‐preserving capabilities of intersection‐based remapping while keeping the overall computational cost moderate.