单搭接胶接接头拉伸剪切性能的数值模拟与实验研究

采用数值模拟和光测技术对单向拉伸载荷作用下单搭接胶接接头中的剪切性能进行分析,研究了不同厚度胶层中切应力的变化规律。用有限元方法(FEM)对不同胶层厚度的试件进行建模,得到了拉伸载荷下胶粘剂中的切应力分布及其统计参数。利用数字图像相关(digitalimage correlation,DIC)方法对试件的变形场进行测量。结果表明,当胶粘剂的厚度较小时,胶粘剂中的切应力的分布统计参数随着其厚度的增加会有显著的变化,但是当厚度超过一定的数值时,统计参数对厚度的变化不再敏感。     

The shear gage: For reliable shear modulus measurements of composite materials

A special strain gage called the shear gage was developed for composite materials testing with notched shear specimens. The shear-gage records the average shear strain across the entire test section between the notches of the losipescu and compact shear specimens rather than just sampling the shear strain over a small region in the center of the test section. Hence, the shear stress/strain response is obtained by dividing the average shear stress (load divided by the cross-sectional area between the notches) by the average shear strain. By placing gages on both faces of the specimen, accurate and repeatable shear-modulus measurements can be made without prior knowledge of the shear strain or stress distributions. This scheme essentially integrates the shear strain through the entire test section. Knowledge of other material properties is not required to accurately determine shear modulus values. The shear gage was tested on a variety of composite and isotropic materials resulting in more reliable shear modulus determination and less scatter than previously possible.     

The losipescu in-plane shear test: Validation on an isotropic material

The purpose of this paper is to compare the value of the shear modulus of an isotropic material (PMMA) obtained from both tensile and losipescu shear tests. A finite-element model is introduced to account for a nonuniform stress distribution in the losipescu coupon. A correction accounting for nonuniform strain values over the strain-gage section is also introduced. Rigorous statistical data processing leads to an estimation of the error between the moduli obtained by the two tests. Some points relevant to the losipescu test are reviewed, particularly concerning the sample preparation. Provided that a careful procedure is followed, excellent agreement is achieved between the shear moduli measured by the two methods.     

一种用于金属薄板轴向拉压疲劳试验的防弯夹具

在金属薄板的轴向疲劳S-N曲线测试中,研究将一种侧向防弯曲夹具应用于存在压向载荷的试验。通过粘贴应变片方法测量试样的表面应力,对试样的受力情况做了定量的分析。测量结果表明试样安装防弯曲夹具后,基本消除了由压缩失稳产生的弯曲应力。且通过对不同拧紧方式的测量,表明一定的夹紧力下不对试验力产生影响。试验夹具设计成对试样中心轴线的支撑而让边缘疲劳敏感部位处在非接触状态,试样断口表明疲劳起源在这些并没有与试样接解的部位。用钛和铝两种材料的薄板在不同试验机上进行了不同寿命和频率的试验,试验结果与正应力比试验同时给出以对比,各种研究表明本试验有效解决了薄板疲劳受压时的失稳问题。     

A shear-compression specimen for large strain testing

A new specimen geometry, the shear-compression specimen (SCS), has been developed for large strain testing of materials. The specimen consists of a cylinder in which two diametrically opposed slots are machined at 45° with respect to the longitudinal axis, thus forming the test gage section. The specimen was analyzed numerically for two representative material models, and various gage geometries. This study shows that the stress (strain) state in the gage, is three-dimensional rather than simple shear as would be commonly assumed. Yet, the dominant deformation mode in the gage section is shear, and the stresses and strains are rather uniform. Simple relations were developed and assessed to relate the equivalent true stress and equivalent true plastic strain to the applied loads and displacements. The specimen was further validated through experiments carried out on OFHC copper, by comparing results obtained with the SCS to those obtained with compression cylinders. The SCS allows to investigate a large range of strain rates, from the quasi-static regime, through intermediate strain rates (1–100 s⁻¹), up to very high strain rates (2×10⁴s⁻¹ in the present case).     

Sensitivity of the shear gage to normal strains

This paper documents an experimental study that was conducted to demonstrate the sensitivity of the shear gage to the presence of normal strains. The shear gage is a specially designed strain gage rosette that measures the average shear strain in the test section of notched specimens such as the losipescu, Arcan and compact shear specimens. These specimens can have complicated stress states with high shear and normal strain gradients. To evaluate the sensitivity of the shear gage to normal strains, shear gages were tested on an Arcan specimen. The Arcan specimen is a notched specimen that can be loaded in pure shear (90 deg), pure tension (0 deg) and at intermediate 15- deg increments. The shear modulus for an aluminum specimen was determined at each of these loading angles. It was found that the gages display nearly zero sensitivity to normal strains ( _x, _y). Moiré interferometry was used to document the shear and normal strain distributions in the test section and to provide an independent method for determining the average shear strain. These results reinforce the robust nature of testing with the shear gage.     

In-plane shear testing of graphite-woven fabric composites

The losipescu shear test method was used to determine the in-plane shear response of AS4 and Celion carbon fiber/epoxy fabric composite materials. Several weave architectures were studied: AS4 uniweave, AS4 and Celion plain weaves, Celion 5-harness and 8-harness satin weaves. Specimens were tested using traditional strain gage techniques and full-field moiré interferometry. A full-node localized hybrid analysis is introduced to perform efficient reduction of moiré data, producing whole-field strain distributions in the specimen test section. It was found that the fabric yarn size greatly influenced the uniformity of the shear field in the specimen test section. However, consistent shear moduli still can be obtained using the modified losipescu specimen and Wyoming fixture except for fabrics with large fiber yarns.     

A New Shear-Compression-Specimen for Determining Quasistatic and Dynamic Polymer Properties

A new design of the shear compression specimen (SCS) for investigating the viscoelastic shear response of polymers is presented. The specimen consists of a polymer gage section with two metal ends that remain essentially rigid during deformation. Two closed-form analytic models are developed to predict the average stress and strain in the gage section from the deformation-load histories. This new SCS design and its analytic models are thoroughly evaluated via laboratory measurements and numerical simulations. These simulations show that the deformations in the gage section are more uniform than in the original design, and the distribution of the average shear stress and strain are highly homogenous. The simulation results yield good agreement with those of closed-form analytic results and the experiments demonstrate that the new SCS geometry and its analytic models are as reliable as other commonly employed specimens. It can also generate higher strain rates under usual loading conditions because of its smaller specimen gage length. The need for care in specimen preparation is also discussed in detail as illuminated by the experimental and simulation results.

全长注浆锚杆锚固段剪应力分布特征试验研究

通过WES-50B型万能材料试验机对分别模拟高、中、低三种强度围岩介质的锚杆模型进行了拉拔试验。结果表明,锚杆锚固段的轴应变及第一、第二交界面的粘结应力分布按照负指数规律衰减。根据模型试验所得锚杆体轴应变试验结果,在一定简化假设的基础上,推导了以锚杆为代表的锚固结构轴力及第一、第二界面剪应力分布公式,分析了锚固结构在均匀介质中内锚固段应力、轴力及交界面的剪应力传递、衰减规律,探讨了拉拔力及介质强度对锚固段剪应力的影响。本文的研究为通过模型试验分析以锚杆为代表的锚固结构第一、第二界面剪应力分布提供了参考。     

A New Experimental Technique for the Multi-axial Testing of Advanced High Strength Steel Sheets

This paper deals with the development of a new experimental technique for the multi-axial testing of flat sheets and its application to advanced high strength steels. In close analogy with the traditional tension-torsion test for bulk materials, the sheet material is subject to combined tension and shear loading. Using a custom-made dual actuator hydraulic testing machine, combinations of normal and tangential loading are applied to the boundaries of a flat sheet metal specimen. The specimen shape is optimized to provide uniform stress and strain fields within its gage section. Finite element simulations are carried out to verify the approximate formulas for the shear and normal stress components at the specimen center. The corresponding strain fields are determined from digital image correlation. Two test series are performed on a TRIP-assisted steel sheet. The experimental results demonstrate that this new experimental technique can be used to investigate the large deformation behavior of advanced high strength steel sheets. The evolution of the yield surface of the TRIP700 steel is determined for both radial and non-proportional loading paths.     

Novel Design of Cruciform Specimens for Planar Biaxial Testing of Soft Materials

Cruciform specimens have long been used in planar biaxial testing of inanimate materials such as metals and composite materials. The efforts to improve the geometric design of cruciform specimens have focused on maximizing the degree of uniformity of stress and strain in the gage section. The standardization of the procedure for the determination of the mean stress in the gage section is lacking, however, because the exact load transferred from the grippers to the gage section during testing is unknown. Here, we introduce a novel split-arm design for cruciform specimens by taking into account three important factors: i) the effectiveness of load transfer from the grippers to the gage section, ii) the uniformity of normal stress (in the loading direction) over the symmetry line, and iii) the compatibility between the nominal stress and the true stress. By ensuring these conditions, one can estimate more accurately the mean stress in the gage section based on the measured force at the grippers and the deformed configuration of a reference length. A genetic algorithm coupled with finite element analysis was utilized to optimize the geometric shape of the novel cruciform design. The identified optimum design provides a load transfer effectiveness of 100 %. The calculated nominal stress deviates from the true stress at the center of the specimen by only ?0.49 %. A numerical experiment was conducted to validate the substantially improved performance of the optimized new design. Experiments were also conducted for natural latex rubber to demonstrate the application of the proposed design.     

The role of the adhesive layer in a double cantilever joint

The problem of a double cantilever beam adhesive joint is reconsidered under the assumption of cohesive fracture within the adhesive bond layer. After properly accounting for the adhesive layer, the problem is reduced to a Fredholm integral equation of the second kind for the bond line traction. Numerical results for the bond line stress distribution and the crack tip stress intensity factor are presented for several combinations of the governing material and geometrical parameters.     

A continuum based modelling approach for adhesively bonded piezo-transducers for EMI technique

In the electro-mechanical impedance (EMI) technique, which is based on induced strain actuation through piezoelectric ceramic (PZT) patch, the knowledge of shear stress distribution in the adhesive bond layer between the patch and the host structure is very pertinent for reliable health monitoring of structures. The analytical derivation of continuum based shear lag model covered in this paper aims to provide an improved and more accurate model for shear force interaction between the host structure and the PZT patch (assumed square for simplicity) through the adhesive bond layer, taking care of all the piezo, structural and adhesive effects rigorously and simultaneously. Further, it eliminates the hassle of determining the equivalent impedance of the structure and the actuator separately, as required in the previous models, which was approximate in nature. The results are compared with the previous models to highlight the higher accuracy of the new approach. Based on the new model, a continuum based interaction term has been derived for quantification of the shear lag and inertia effects.     

Numerical validation of the shear compression specimen. Part I: Quasi-static large strain testing

The shear compression specimen (SCS), which is used for large strain testing, is thoroughly investigated numerically using three-dimensional elastoplastic finite element simulations. In this first part of the study we address quasi-static loading. A bi-linear material model is assumed. We investigate the effect of geometrical parameters, such as gage height and root radius, on the stress and strain distribution and concentration. The analyses show that the stresses and strains are reasonably uniform on a typical gage mid-section, and their average values reflect accurately the prescribed material model. We derive accurate correlations between the averaged von Mises stress and strain and the applied experimental load and displacement. These relations depend on the specimen geometry and the material properties. Numerical results are compared to experimental data, and an excellent agreement is observed. This study confirms the potential of the SCS for large strain testing of material.     

Moving crack for functionally grated material in an infinite length strip under antiplane shear

Considered is a Yoffe crack in an infinite strip of functionally grated material (FGM) subjected to antiplane shear. The shear moduli in two directions of FGM are assumed to be of exponential form. The dynamic stress intensity factor and strain energy density factor at the crack tip are obtained by using integral transforms and dual-integral equations. The numerical results show that the decrease of the strain energy density factor varies with the shear moduli gradient, and the increase of the strain energy density factor varies with the increase of the moving crack speed. The ratio of shear moduli in material vertical orientation has a great influence on the strain energy density factor.     

Inertial effects of quartz force transducers embedded in a split Hopkinson pressure bar

An aluminum split Hopkinson pressure bar is instrumented with quartz force transducers and used to test low impedance materials. Two transducers are used, one at the interface between the specimen and the incident bar and the other at the interface between the specimen and the transmitter bar. It is shown that the stress measured by the incident bar gage often contains a substantial acceleration component, i.e., a significant portion of the signal recorded by the gage is due to its own inertia and not representative of the stress within the sample. Attempts are made to actively compensate for this with measurements of the acceleration of the gage. This is done in three ways: (i) by differentiation of the interface velocity, as determined by a standard strain gage analysis; (ii) by a more direct determination of acceleration, using a measurement of the strain gradient within the bar; (iii) by adding a compensation crystal and mass to the gage to remove the inertial component from the output. It is shown that all three techniques successfully mitigate inertial effects.     

准静态压缩应力-应变曲线测量方法的探索

本文介绍了用应变片直接测量材料的准静态应力-应变曲线的试验研究。在MTS810材料试验机上分别对93W、G50、砂浆等几种材料进行了准静态压缩试验。由于仪器的系统误差不能由MTSCod规准确的得到材料的真实的弹性变形。为此在试件的中部贴应变片得到材料的弹性变形,塑性变形仍旧由MTSCod规记录,从而得到试样的真实的应变,准确获得准静态压缩应力-应变曲线。试验结果表明:在试件中部贴应变片的方法能够准确得到该材料的杨氏模量;在试件两端垫块的刀口上安置Cod规可得到材料的应力应变曲线。两者的合理组合即可得到准确而完整的准静态压缩应力-应变曲线。试验中还发现准静态实验中试件的断面加工不平,偏心压缩等都会影响E的准确测量。     

Shear band analysis and shear moduli calibration

Strain localization is a well known phenomenon, generally associated with plastic deformation and rupture in solids, especially in geomaterials. In this process, deformation is observed to concentrate in narrow zones called shear bands. This phenomenon has been studied extensively in the last 20 years by different researchers, experimentally, theoretically and numerically. A criterion for the onset of localization can be predicted solely on the basis of the constitutive law of the material, using the so-called shear band analysis. This criterion gives the critical orientation, and the critical stress state and strain for a given loading history. An important point, already stressed by Vardoulakis in 1980, is that in particular, out-of-axes shear moduli play a central role in the criterion. These are the moduli involved in the response to a deviatoric stress increment with principal axes oriented at 45° from total stress principal axes. Out-of-axes shear moduli are difficult parameters to calibrate; common tests, with fixed principal stress and strain directions, do not provide any information on these moduli, as long as they remain homogeneous. Still, real civil engineering and environmental problems are definitely not simple axisymmetric triaxial tests; practical modeling involves complex stress paths, and need complex parameters to be calibrated. Only special tests, like compression–torsion on hollow cylinder tests, or even more complex tests can be used for shear moduli calibration. However, shear band initiation in homogeneous, fixed-axes tests does activate out-of-axes shear. Hence, it is natural that shear band analysis makes shear moduli enter into the analysis.Then, a typical inverse analysis approach can be used here: experimental observation of strain localization in triaxial tests can be used together with a proper shear band analysis for the model considered, in order to determine out-of-axes shear moduli.This approach has been used for a stiff marl in the framework of a calibration study on a set of triaxial tests. The steps of the method are presented, and the bifurcation surface in the stress space is exhibited.     

Direct Measurement of the Cohesive Law of Adhesives Using a Rigid Double Cantilever Beam Technique

Engineering adhesive joints are being increasingly used in industry because of the advantages they offer over other joining methods such as fastening or welding. The development and the use of adhesives in a design environment require accurate mechanical tests in order to measure their strength and toughness. Standard techniques such as the shear lap test are commonly used to measure shear strength, but the results they produce generally depend on geometry and on initial defects within the bond line. Fracture tests such as the double cantilever beam (DCB) tests overcome these limitations, but rely on elasticity models and assumptions to determine toughness. In this study, we present a novel technique to directly determine the mode I fracture toughness of engineering adhesive joints as well as their full cohesive law, without any initial assumption on its shape. Our new method is remarkably simple in terms of experimental setup, execution and analysis. It is similar to the standard double cantilever beam (DCB) test with the difference that the material and dimensions of the beams are chosen so that they are assumed to be rigid compared to the bond line. In this rigid DCB (RDCB) technique the crack opening is known everywhere along the interface, which we use to compute the cohesive law of the adhesive directly from the load-displacement data obtained from experiment and the geometry of the RDCB specimen. The RDCB method is validated and applied to three typical commercial adhesives (polyurethane, epoxy, and silicone), to determine their cohesive law and fracture toughness.     

Composite specimen bearing failure reduction in iosipescu shear tests

ASTM losipescu sheart test fixtures often crush the loaded edges of high shear strength specimens before shear failure occurs between the notches. To alleviate this problem, two new shear test fixtures were designed and built. The first uses a pivoting load surface to track the specimen shape as it changes under load. The second uses a rounded load surface optimized to produce a uniform bearing pressure along the loaded edge of a quasi-isotropic sheet-molding compound (SMC) specimen at shear failure. Finite element analyses and strain gage data are presented that describe the behavior of the baseline ASTM, pivoting load surface and rounded load surface fixtures. A substantial reduction in bearing stress and edge crushing was obtained with the rounded load surface fixture. Additionally, the modified surface optimized to test SMC specimens showed no tendency to change the shear strength measured in other composite specimens.