A3钢钝头弹撞击45钢板破坏模式的数值分析

不同速度范围内的A3钢钝头弹撞击45钢靶板分别表现为泰勒撞击、向日葵型花瓣帽形失效和靶板冲塞穿甲等3种不同的破坏模式,利用LS-DYNA对这种复杂的破坏机理和相应的影响因素进行了数值模拟研究。采用Johnson-Cook强度模型和累积损伤失效模型描述弹靶材料的力学性能,并考虑了塑性变形的绝热温升效应。数值模拟再现了不同破坏模式的失效过程,得到了与实验一致的结果。研究还指出,弹靶的冲塞穿甲实际是在高速撞击下,弹体发生花瓣帽形变形失效后继续穿甲靶板的后续结果。     

Atomistic potentials based energy flux integral criterion for dynamic adiabatic shear banding

The energy flux integral criterion based on atomistic potentials within the framework of hyperelasticity–plasticity is proposed for dynamic adiabatic shear banding (ASB). System Helmholtz energy decomposition reveals that the dynamic influence on the integral path dependence is originated from the volumetric strain energy and partial deviatoric strain energy, and the plastic influence only from the rest part of deviatoric strain energy. The concept of critical shear banding energy is suggested for describing the initiation of ASB, which consists of the dynamic recrystallization (DRX) threshold energy and the thermal softening energy. The criterion directly relates energy flux to the basic physical processes that induce shear instability such as dislocation nucleations and multiplications, without introducing ad-hoc parameters in empirical constitutive models. It reduces to the classical path independent J-integral for quasi-static loading and elastic solids. The atomistic-to-continuum multiscale coupling method is used to simulate the initiation of ASB. Atomic configurations indicate that DRX induced microstructural softening may be essential to the dynamic shear localization and hence the initiation of ASB.     

细长薄壁弹体的屈曲和靶体等效分析

利用金属靶开展动能深侵彻弹的穿甲屈曲实验研究。实验观察到长/短型弹体动塑性屈曲破坏分别表现为轴向皱褶型和轴向外翻撕裂型2种基本模式。不同的屈曲破坏模式与弹体几何、撞击初条件以及靶材等密切相关。区别于刚性尖头弹穿甲金属靶的韧性隧道开孔,尖头弹因屈曲破坏易变形为钝头形,导致弹体穿透靶板表现为挤凿穿甲。利用薄壁中空柱壳的弹性欧拉屈曲分析和弹体塑性屈服的极限分析给出弹体动塑性屈曲的临界条件。同时给出屈曲实验中混凝土靶和金属靶的等效条件。     

Deformation and Failure Modes of Soft Steel Projectiles Impacting Harder Steel Targets at Increasing Velocity

The present paper describes an experimental and numerical study concerning the impact of blunt steel projectiles against harder steel plates, at impact velocities between 200 and 800 m/s. In contrast with previously published observations, three modes of deformation and failure of the soft steel projectiles were observed in the present study. These included: Taylor cylinder mushrooming, sunflower-like petalling and plugging perforation. Individual velocity ranges and the transitions between the deformation/failure modes are identified by both experiments and numerical simulations. Complex material failure mechanisms of projectile and target play conflicting roles in the various penetration stages. Johnson–Cook models of strength and accumulative damage failure are employed in 3D numerical simulation to describe material behavior of both projectile and target. Computational evolutions of each scenario are offered in detail to understand the deformation and failure of projectile and target plate.     

不同加载状态下TA2钛合金绝热剪切破坏响应特性

一般认为绝热剪切现象在宏观上表现为材料动态本构失稳,即热软化大于应变硬化.本文采用帽型受迫剪切试样研究TA2钛合金的动态力学特性和本构失稳过程.首先对剪切区加载应力状态进行理论和数值分析,通过合理设计帽型试样,剪切区变形可近似按剪切状态处理;结合二维数字图像相关法(two-dimensional digital image correlation,DIC-2D)直接测试试样剪切区应变演化,给出帽型受迫剪切实验的等效应力-应变响应曲线.进一步,利用Hopkinson压杆对TA2钛合金开展动态压缩及帽型剪切对比试验研究,比较压缩、剪切试验得到的等效应力-应变曲线,采用"冻结"试样方法分析试样中绝热剪切局域化演化过程,探讨不同加载状态下TA2钛合金的绝热剪切破坏现象及其动态力学响应特性.实验结果表明,在塑性变形初始阶段,动态压缩及剪切加载下的等效应力-应变曲线符合较好,但随塑性损伤发展及绝热剪切带形成,两者出现分离,表明损伤及绝热剪切演化过程与应力状态相关.剪切试样实验得到的本构"软化"特性能够反映绝热剪切带起始、破坏演化过程的力学响应特性,而在动态压缩实验中,即使试样中已出现双锥形的绝热剪切带及局部裂纹分布,其表观等效应力-应变曲线并不出现软化特征,动态压缩实验无法得到关于绝热剪切起始、发展以及破坏的本构软化响应特性.     

平头弹穿透间隙式双层靶的穿甲模式

平头弹贯穿单层金属靶,随着靶厚的增加和弹速的增高,穿甲模式均可能由剪切冲塞向绝热剪切冲塞转换。因此,对于双层或多层靶的穿甲,其不同层的靶板失效模式可能是不同的。本文中对相关的平头弹穿甲Weldox 700E单层及双层间隙式钢靶的实验数据进行分析,讨论其穿甲模式。弹速较高时,贯穿第1层靶发生绝热剪切失效,弹速降低,贯穿第2层靶板发生绝热剪切失效或剪切冲塞失效, 最终失效模式为绝热剪切和剪切冲塞混杂。     

椭圆截面截卵形刚性弹体正贯穿加筋板能量耗散分析

为获得椭圆截面截卵形刚性弹体正贯穿加筋板的剩余速度，根据椭圆截面弹体贯穿靶板的破坏特征，认为贯穿过程中靶板的能量耗散方式主要为塞块剪切变形功与塞块动能、扩孔塑性变形功、花瓣动力功、花瓣弯曲变形功、靶板整体凹陷变形功、加强筋侧向凹陷变形功。推导了每种能量计算方法，计算中定量考虑了靶板扩孔、花瓣弯曲、凹陷变形的应变率效应。根据能量守恒关系，得到了椭圆截面弹体剩余速度和弹道极限速度预测公式。并通过实验结果对模型进行了验证。结果表明:考虑靶板应变硬化、应变率效应的贯穿模型可以准确预测弹体剩余速度；随着椭圆截面弹体长短轴之比的增大，靶板的弹道极限速度近似线性增大；长短轴之比小于3时，加筋板的主要耗能为花瓣弯曲变形能、整体凹陷变形能。     

A NOVEL APPROACH TO TESTING THE DYNAMIC SHEAR RESPONSE OF Ti-6Al-4V

Modifications were made on the traditional split Hopkinson pressure bar (SHPB) system to conduct dynamic shear tests. The shear response of Ti-6Al-4V was acquired at a shear strain rate of 10 4 s 1 by using this modified apparatus. The geometry as well as the clamping mode of the double-notch specimen was optimized by commercial FEM software ABAQUS, and the feasibility of the experiment set-up was validated. A shear stress calibration coefficient of τ = 1.03 and a shear strain calibration coefficient of Γ = 0.50 were obtained.We have employed high-speed photography to record the deformation process, especially the initiation and propagation of adiabatic shear band (ASB), during the dynamic shear test. The frames show that the time duration from ASB initiation to its completion is less than 2 μs, from which we can estimate that the propagation speed of ASB within Ti-6Al-4V is more than 1250 m/s under such loading conditions. The temperature rise within ASB is also estimated to be T 2 ≈ 1460℃ based on energy balance. Such high temperature has led to softening of the material within the ASBs, and has intensified the shear localization and finally resulted in fracture of the material.     

穿甲/侵彻问题的若干工程研究进展

作为爆炸力学的一个分支,穿甲/侵彻力学是研究高速/超高速弹体撞击靶体后,钻入或穿透靶体的力学, 又称终点弹道学.综述作者及其合作者最近几年在穿甲及侵彻力学领域的若干工程研究工作,包括混凝土靶的侵彻和穿甲、控制刚性弹侵彻动力学的无量纲数、金属靶穿甲的理论模型、钻地弹的相关力学问题、穿甲弹体的破坏与失效等.同时也给出该领域的国外最新研究工作进展.      

Application of a stress triaxiality dependent fracture criterion in the finite element analysis of unnotched Charpy specimens

Nonlinear dynamic finite element analysis (FEA) is conducted to simulate the fracture of unnotched Charpy specimens of steel under pendulum impact loading by a dedicated, oversized and nonstandard Bulk Fracture Charpy Machine (BFCM). The impact energy needed to fracture an unnotched Charpy specimen in a BFCM test can be two orders of magnitude higher than the typical impact energy of a Charpy V-notch specimen. To predict material failure, a phenomenological, stress triaxiality dependent fracture initiation criterion and a fracture evolution law in the form of strain softening are incorporated in the constitutive relations. The BFCM impact energy results obtained from the FEA simulations compare favorably with the corresponding experimental data. In particular, the FEA predicts accurately the correlations of the BFCM impact energy with such factors as specimen geometry, impactor tup width and material type. The analyses show that a specimen’s progressive deterioration through the thickness dimension displays a range of shear to ductile fracture modes, demonstrating the necessity of applying a stress state dependent fracture initiation criterion. Modeling the strain softening behavior helps to capture the residual load carrying capability of a ductile metal or alloy beyond the onset of damage. The total impact energy can be significantly under predicted if a softening branch is not included in the stress-strain curve. This research supports a study of the puncture failure of railroad tank cars under dynamic impact loading. Applications of the presented fracture model in failure analyses of other structures are further discussed.     

A3钢钝头弹撞击45钢板破坏模式的试验研究

为了研究破片模拟弹的终点弹道效应,进行了不同质量A3钢钝头弹(弹径25 mm)撞击45钢板的试验研究,其中A3钢强度弱于45钢。在约200～800 m/s的撞击速度范围内,随着撞击速度的增加,分别观察到弹体出现泰勒撞击、向日葵型花瓣帽形失效及靶板冲塞穿甲三种破坏模式。伴随弹体和靶体经历的不同结构破坏模式,弹材和靶材也经历着相当复杂的材料失效。     

圆柱形爆炸容器绝热剪切瞬态失效过程

开展了圆柱形爆炸容器逐级加载和破坏实验,根据容器最终的断裂面和微观形貌观测,提出了爆炸容器绝热剪切失效模式.建立了应变率-应变空间内的绝热剪切损伤演化模型,将绝热剪切不同演化阶段的临界状态与宏观的力学条件联系起来,并将这些力学临界条件作为动态失效准则引入到宏观计算程序中,模拟爆炸容器发生绝热剪切的的瞬态过程,模拟结果成...     

Thermal softening induced plastic instability in rate-dependent materials

A linear perturbation analysis is performed for a class of rate-dependent materials, such as the Johnson-Cook model, in which the rate contribution to the stress can be separated from that of the plastic strain and temperature and in which the temperature rises adiabatically. The analysis is facilitated by perturbing both the rate of momentum equation and the momentum equation. An identical material stability/instability criterion is deduced from the characteristic spectral equations for one-dimensional deformation, one-dimensional shearing, and general three-dimensional field equations, and thus shows that the instability derived here is a material constitutive instability.The criteria indicate that the materials become unstable once the thermal softening overcomes the strain hardening, regardless of the strain rate. The strain rate enters the criteria through its effects on the accumulated temperature and the current stress. Based on the criterion, the three-dimensional instability surface is established in the space of plastic strain, plastic strain rate, and temperature. Instability surface is shown as a material property and independent of deformation histories or modes. Both necking and shear banding are simulated to validate the excellent predictive capability of the criterion.     

破片高速侵彻中厚背水钢板的剩余特性

为探讨破片高速侵彻中厚背水钢板的剩余特性,通过弹道实验,分析了弹体和靶板的破坏模式,比较了破片侵彻垂直和倾斜背水钢板后的瞬时余速和运动轨迹, 以及由此引起的初始冲击波的压力特性。结果表明,破片在高速侵彻下,头部产生了严重的镦粗变形,钢板背后水介质的动支撑作用不容忽视;背水钢板的破坏模式主要为剪切冲塞破坏,背弹面穿孔存在绝热剪切效应;破片穿透背水钢板初期,会产生空泡和射流,空泡大小和射流强度与破片入水初速有关,而空泡形状和射流方向则受背水钢板的倾斜角度影响;破片穿透背水钢板后,在水中的运动轨迹会发生偏转,偏转方向与破片入水初速有关;由于水介质的动支撑作用和动能耗散效应,破片穿透背水钢板后的动能损失要大于穿透背空钢板的情形;水中初始冲击波的压力特性应考虑稀疏波的影响;相同初速下,破片侵彻垂直背水钢板引起的初始冲击波的峰值压力较侵彻倾斜背水钢板要大。     

An analysis of the shear failure of rigid-linear hardening beams under impulsive loading

A theoretical rigid-plastic analysis for the dynamic shear failure of beams under impulsive loading is presented when using a travelling plastic shear hinge model which takes into account material strain hardening. The maximum dynamic shear strain and shear strain-rate can be predicted in addition to the permanent transverse deflections and other parameters. The conditions for the three modes of shear failure, i.e., excess deflection failure, excess shear strain failure and adiabatic shear failure are analyzed. The special case of an infinitesimally small plastic zone is discussed and compared with Nonaka's solution for a rigid, perfectly plastic material. The results can also be generalized to examine the dynamic response of fibre-reinforced beams.     

平头弹穿透金属靶板的模式分析

对平头弹穿透金属靶的剪切冲塞和绝热剪切冲塞两种可能穿甲模式进行分析. 对作者先前提出的绝热剪切冲塞失效模型进一步发展,给出在绝热剪切冲塞条件下修正的终点弹道极限和剩余速度. 对相关的平头弹穿甲WeldoxE系列钢靶的试验数据进行分析比较,讨论靶板厚度、靶材强度对终点弹道性能的影响. 更多实验数据证实:在一定靶厚时由于靶板的结构响应导致弹道极限附近存在剩余速度跳跃;随靶厚和靶材强度增加,穿甲模式由剪切冲塞向绝热剪切冲塞转换.      

高速杆式弹侵彻下蓄液结构的防护能力

为提高蓄液结构的防护能力,开展蓄液结构弹道侵彻实验,通过改变其前、后面板厚度配比,研究前、后面板不同厚度匹配对蓄液结构破坏模式、压力载荷特性及防护能力的影响。结果表明:弹丸初速是影响入射波压力峰值大小的主要因素。固定前、后面板总厚度不变时,随着前、后面板厚度比的增大,前面板破坏模式由剪切冲塞-薄膜鼓胀-凹陷变形转变为剪切冲塞-薄膜鼓胀直至剪切冲塞破坏,后面板破坏模式由隆起-碟形破坏转变为薄膜鼓胀-花瓣开裂破坏。前、后面板破坏模式是相互影响的,前、后面板厚度匹配关系决定了其相应破坏模式的发生。前面板薄后面板厚的蓄液结构吸收冲击动能更多,抗侵彻能力也更强。     

Kevlar层合板动静态侵彻贯穿特性的实验研究

本文以Kevlar/环氧树脂层合材料为对象,通过动静态侵彻实验,研究层合板的抗贯穿特性。利用MTS810材料试验机进行准静态侵彻实验,根据测得的加载载荷-位移曲线及靶板的破坏模式,分析了靶板的准静态侵彻行为。实验指出,准静态侵彻时层合板的整体弯曲变形是其主要吸能模式,织物铺层板的吸能量要高于无编织铺层板,表现出更好的抗侵彻性。采用7.62mm口径滑膛枪开展了初速为200～700m/s的弹道冲击实验,讨论了不同弹形弹丸侵彻靶板的效果以及不同铺设方式靶板的抗弹性能和破坏模式。通过与准静态侵彻实验结果的对比,发现靶板的抗侵彻性能和破坏模式与侵彻速度有明显关系。动态侵彻时层合板的破坏局域化,破坏模式多样化。弹形对侵彻效果的影响主要体现于接近弹道极限的低速段。     

钨纤维增强金属玻璃复合材料弹穿甲钢靶的实验研究

为具体研究钨纤维增强金属玻璃复合材料的力学特性及其穿甲自锐特征,开展了相应的准静态和 动态力学实验,并用火炮开展了复合材料弹体撞击钢靶的穿甲实验,同时利用金相分析对材料失效模式进行 了较系统的识别和分类,并同静动态实验数据进行比较分析,最后开展了材料自锐剪切失效的机理讨论。实 验获得了复合材料的静动态力学特性及其自锐穿甲的形貌,相关分析显示,材料的变形具有明显的应变率效 应,在复合材料弹体侵彻/穿甲过程中,弹体的破坏方式主要表现为局域化的剪切变形和断裂,并呈现出4种 自锐剪切失效模式,增强钨纤维也表现出3类失效破坏模式。