准分子激光电化学刻蚀金属的研究

为了探寻准分子激光电化学刻蚀工艺的特性,采用功率密度大的248nm准分子激光聚焦照射浸在溶液中的金属表面,实现了一种激光电化学刻蚀复合工艺。在实验的基础上,通过对激光电化学刻蚀金属和硅的基本形貌进行比较和分析,研究了该工艺的工艺特性。研究结果表明,该复合工艺为激光直接刻蚀和激光热诱导电化学刻蚀。其中激光热诱导电化学刻蚀是通过激光的光热效应和由激光诱导的冲击波来实现对腐蚀液和材料的冲击、微搅拌等作用的。     

高反射光学薄膜激光损伤研究进展

激光诱导损伤阈值是大功率光学系统中重要参数,其数值大小对激光系统的输出功率与稳定性具有重要影响。为了突破损伤阈值对激光光学系统输出功率的限制,科研人员主要从制备薄膜工艺、激光特性、薄膜特性以及薄膜后工艺等方面开展研究。本文介绍了高反膜理论、制备工艺;综述了近十年来国内外对高反膜损伤研究的成果;阐述了激光特性、薄膜特性以及薄膜后工艺对薄膜损伤阈值的影响。在此基础上,对提高高反膜损伤阈值的研究和发展趋势进行了分析与展望。     

基于4 kW YAG激光器的激光拼焊焊接工艺

分析了激光拼焊工艺特征,重点研究了在大功率固体激光器条件下,激光拼焊焊接工艺中激光功率、焊接速度和离焦量等因素变化对焊接质量的影响,得出了变化规律曲线。并系统全面地研究了目前汽车常用板材全厚度系列激光拼焊工艺,采用叠代寻优的方法获得到了适用于全自动激光拼焊生产线的优化工艺规范。     

激光热处理工艺的发展动态

介绍国内外现代激光加工工艺的发展动态,对目前较力流行的一些激光热处理工艺进行系统归纳和论述,指出激光技术与金属热处理工艺的交叉相融、相互渗透.为应用光学的发展开辟了新的研究领域。     

激光合作目标用玻璃微珠的研制

本文研究了玻璃及成珠工艺对激光合作目标特性的影响，并设计了特殊设备和工艺规程，在此基础上研制出高性能激光合作目标用的玻璃微珠     

脉冲激光与电化学复合的应力刻蚀加工质量研究

脉冲激光电化学复合加工可以有效去除激光辐照区域内的电解产物, 提高加工效率, 改善加工质量. 针对高性能金属材料的微细加工要求, 采用脉冲激光电化学复合的应力刻蚀加工方法对铝合金的刻蚀特性进行理论和试验研究. 通过比较激光直接刻蚀加工和激光电化学复合加工的特点, 应用扫描电子显微镜、光学轮廓仪等检测技术分析了刻蚀区域的形貌特征. 根据力学电化学原理, 探讨了金属材料微结构加工的应力去除机理. 通过加工试验, 研究了工艺参数和加工方式对加工质量的影响, 采用优化的工艺参数, 加工出了质量较好的微结构. 试验结果表明, 激光电化学复合的连续扫描加工稳定性好, 可以有效地降低表面粗糙度, 提高加工质量. 关键词： 激光电化学 应力刻蚀 加工质量 工艺参数     

连续型平面衍射聚光透镜掩模的制作

针对目前二元光学元件掩模制作工艺过程的诸多不足，对连续型平面衍射聚光透镜掩模的激光直写制作工艺进行了研究。基于基尔霍夫标量衍射理论，采用光线追迹法设计了连续型平面衍射聚光透镜掩模。采用激光直写技术，利用CLWS 300M／C极坐标激光直写设备、S1830光刻胶和MICROPOSIT 351显影液，进行了刻写实验。实验表明，激光能量、预烘烤温度、显影液浓度以及预曝光对掩模微结构的制作均有影响。最后制作了掩模。与二元光学元件掩模的制作工艺相比，该技术具有工艺简单、制作周期短且易于操作的优点。     

钛酸镧薄膜的制备及工艺优化

为了获得制备钛酸镧（LaTiO3）薄膜的最优工艺条件,采用电子束热蒸发技术在K9基底上制备了单层LaTiO3激光薄膜。研究了不同工艺条件对LaTiO3薄膜激光损伤特性的影响。研究结果表明,对LaTiO3薄膜激光损伤阈值（laser-induced damage threshold, LIDT）影响最大的工艺条件是沉积温度,其次是工作真空度,最后是蒸发束流。获得了制备单层LaTiO3激光薄膜的最优工艺条件:沉积温度175 ℃、工作真空度2.010-2 Pa、蒸发束流120 mA（8 keV）;证明了最优工艺下制备的LaTiO3薄膜具有良好的激光损伤特性、稳定性以及重复性,所制备LaTiO3薄膜的激光损伤阈值为16.9 J/cm2（1 064 nm,10 ns）。     

激光除漆技术及其在飞机蒙皮除漆工程化应用的研究进展

激光除漆技术具有无污染、无机械接触以及可实时监测等优势，有望成为飞机整机除漆的主要技术途径。对激光除漆技术的主要工作机理进行了分析。总结了工艺参数对除漆效果的影响规律，提出了工程化除漆中工艺参数的选定思路；并归纳了激光除漆效果评价方法。介绍了飞机蒙皮工程化激光除漆应用实例，并对激光除漆技术未来的研究重点进行了展望。     

钛合金纳秒激光打孔数值模拟和实验研究

为了描述纳秒激光对钛合金打孔过程中孔的形貌及温度场的变化规律,建立激光打孔的物理模型,利用ANSYS中APDL语言进行编程,对温度场进行仿真分析,并利用单元生死技术模拟孔形貌的变化过程。从有限元数值模拟和实验两方面综合分析比较了激光工艺参数(脉冲能量和脉冲数量)对打孔质量(孔深和孔径)的影响,系统论述了钛合金纳秒激光打孔的一般规律,以达到工艺参数优化,提高打孔质量的目的。     

Parametric optimisation and microstructural analysis on high power Yb-fibre laser welding of Ti–6Al–4V

In this work thin sheets of Ti–6Al–4V were full penetration welded using a 5 kW fibre laser in order to evaluate the effectiveness of high power fibre laser as a welding processing tool for welding Ti–6Al–4V with the requirements of the aircraft industry and to determine the effect of welding parameters including laser power, welding speed and beam focal position on the weld microstructure, bead profile and weld quality. It involved establishing an understanding of the influence of welding parameters on microstructural change, welding defects, and the characteristics of heat affected zone (HAZ) and weld metal (WM) of fibre laser welded joints. The optimum range of welding parameters which produced welds without cracking and porosity were identified. The influence of the welding parameters on the weld joint heterogeneity was characterised by conducting detailed microstructural analysis.     

Effects of relative positioning of energy sources on weld integrity for hybrid laser arc welding

This study is concerned with the effects of laser and arc arrangement on weld integrity for the hybrid laser arc welding processes. Experiments were conducted for a high-strength steel using a 4 kW Nd: YAG laser and a metal active gas (MAG) welding facility under two configurations of arc–laser hybrid welding (ALHW) and laser–arc hybrid welding (LAHW). Metallographic analysis and mechanical testing were performed to evaluate the weld integrity in terms of weld bead geometry, microstructure and mechanical properties. The morphology of the weld bead cross-section was studied and the typical macrostructure of the weld beads appeared to be cone-shaped and cocktail cup-shaped under ALHW and LAHW configurations, respectively. The weld integrity attributes of microstructure, phase constituents and microhardness were analyzed for different weld regions. The tensile and impact tests were performed and fracture surface morphology was analyzed by scanning electron microscope. The study showed that ALHW produced joints with a better weld shape and a more uniform microstructure of lath martensite, while LAHW weld had a heterogeneous structure of lath martensite and austenite.     

Combination of laser keyhole and conduction welding: Dissimilar laser welding of niobium and Ti-6Al-4V

Pulsed Nd:YAG laser welding of pure niobium plate to titanium alloy Ti-6Al-4V sheet in butt joint is studied regarding the laser/metal interaction modes. To obtain the optimized process parameters in dissimilar welding of Ti-6Al-4V/Nb, the melting ratio of laser beam energy for each weld counterpart is evaluated experimentally. Different laser welding modes of keyhole and conduction are predicted regarding the absorbed energy from the similar laser pulses on each weld counterpart. Laser keyhole and conduction welding were observed simultaneously through direct visualization of laser interaction with dissimilar metals using High Speed Imaging (HSI) system.     

不同焊接位置对5A90铝锂合金激光焊接质量的影响(英)

针对铝锂合金激光焊接产生的成形不良和气孔缺陷,探究不同焊接位置对焊缝成形及气孔的影响,并对比分析不同焊接位置熔池受力状态、熔融金属流动和小孔动态行为,解释缺陷形成及其抑制机理。研究发现:不同焊接位置熔池受力状态和熔融金属流动决定焊缝成形。平焊时焊缝成形差、下榻严重;横焊时背面焊缝不连续,有飞溅;立向上焊时背面焊缝内凹严重;立向下焊可得到最优焊缝成形和最优的气孔缺陷。焊缝气孔受小孔动态行为影响,不同焊接位置气孔随热输入的变化规律一致,气孔先增后减,在仅熔池透状态下有气孔最大值。立上焊时小孔不稳定,焊缝气孔多且分布杂乱;立向下焊时小孔稳定性高,气孔最少,主要分布在焊缝中心线上。     

Vision-based weld pool boundary extraction and width measurement during keyhole fiber laser welding

In keyhole fiber laser welding processes, the weld pool behavior is essential to determining welding quality. To better observe and control the welding process, the accurate extraction of the weld pool boundary as well as the width is required. This work presents a weld pool edge detection technique based on an off axial green illumination laser and a coaxial image capturing system that consists of a CMOS camera and optic filters. According to the difference of image quality, a complete developed edge detection algorithm is proposed based on the local maximum gradient of greyness searching approach and linear interpolation. The extracted weld pool geometry and the width are validated by the actual welding width measurement and predictions by a numerical multi-phase model.     

Experimental study of temperature and clamping force during Nd:YAG laser butt welding

During welding, a high quality clamping device not only holds workpieces firmly together, but should also take the thermal strain of the welding heat without undermining the strength of the weld joint, inducing any excessive distortions, misalignment of workpieces or reducing the weld joint strength. This paper studies the clamping force during laser butt welding of steel workpieces. The clamping force and welding temperature for a butt welded joint during laser welding are measured simultaneously. The preset clamping force is varied during welding for different thicknesses of workpieces and weld joint strengths. The thermal expansion, cooling contraction, and workpiece width reduction during welding induce variations in the preset clamping force and consequently change the weld joint strength. Our study also reveals that there is an optimal preset clamping force that improves the weld joint strength significantly and the welding temperature during steady welding process remains unchanged for any preset clamping force.     

高温合金活性剂激光微焊接接头的组织性能研究

采用配方均匀设计法,配制了SiO2-MnO2-CaO-TiO2-CaF2-NaF多组元活性剂,利用微型脉冲激光器对500 m厚GH4169高温合金进行了活性剂激光焊接试验。分析并讨论了焊接接头的显微组织和力学性能。试验结果表明,与传统激光焊相比,所配制的20种活性剂均增加了焊缝熔深,并且其中F12系混合活性剂增加熔深能力最为显著,使焊缝深宽比增加了159%,证明通过使用活性剂来增加微激光焊焊缝熔深,降低高温合金板激光焊接的成本是可行的。在活性剂作用下,焊缝显微组织仍由柱状晶和等轴晶组成,接头抗拉强度达到927 MPa,为母材强度的92.7%。     

Influences of laser in low power YAG laser-MAG hybrid welding process

The influences of laser defocusing amount △z, laser power P, space distance DLA between laser and arc on weld penetration, arc modality and stability are investigated in low power YAG laser and metal active gas （laser-MAG） hybrid welding process. The experimental results indicate that the effects of laser-induced attraction and contraction of MAG arc are emerged in hybrid welding process, which result in the augmentation of hybrid welding energy. When DLA ： -0.5 - 2 mm, △z = -2 - 2 mm and P ≥ 73 W, the synergic efficiency between laser and MAG arc is obvious, the cross section at the root of hybrid arc is contracted and the hybrid weld penetration is increased. The maximal ratio of hybrid/MAG weld penetration is 1.5 and the lowest YAG laser power that augments MAG arc is 73 W. The input of YAG laser makes the stabilities of arc ignition and combustion prominent in hybrid welding process.     

5083铝合金光纤激光-TIG复合焊接工艺研究

采用IPG YLS-6000光纤激光器和Fronius MagicWave3000job数字化焊机,对4mm厚5083H116铝合金进行了复合焊接试验。研究了电源特性、电流大小和热源间距等工艺参数对光纤激光-钨极惰性气体保护焊(TIG)复合焊接焊缝成形的影响规律,并分析了焊接接头的缺陷、显微硬度及力学性能。结果表明,光纤激光-TIG复合焊接5083铝合金,能够明显改善焊缝成形,提高焊接过程稳定性,特别是与变极性TIG电弧复合效果更为显著;光纤激光与变极性TIG电弧复合焊接,采用激光在前的方式,电弧电流150A,且热源间距不大于4mm,可以得到具有明亮金属光泽和均匀鱼鳞纹的焊缝,焊缝无气孔和裂纹缺陷,其表面有少量的下凹;复合焊接接头抗拉强度为318MPa,达到母材强度的93%,延伸率为7.6%,高于单光纤激光焊接,断口分析为韧性断裂。     

大功率盘形激光焊飞溅特征分析

焊接过程的在线监控是保证激光焊接质量的关键, 为此, 首先要找到焊接过程传感特征量变化规律以及与焊缝质量间的关系. 飞溅是大功率盘型激光焊接过程中的一个重要现象, 其特征与焊接质量、焊接过程稳定性以及能量利用率等有着密切的联系. 以大功率盘形激光焊接304不锈钢为试验对象, 研究焊接过程中的飞溅特征. 在紫外波段和可见光波段应用高速摄像机摄取焊接过程中产生飞溅的瞬态特征, 通过计算机图像处理技术分析飞溅的数量、面积、行程和质心高度特征参量. 以焊件熔宽作为衡量焊接质量与焊接过程稳定性的因素, 对飞溅特征量进行线性和高次拟合, 研究飞溅特征参量的波动规律, 并与焊件熔宽的变化对比, 探索焊接过程的飞溅特征参量变化规律. 试验结果表明, 根据飞溅特征量变化规律能够对大功率盘形激光焊接304不锈钢板焊接质量做出动态评估, 为实现焊接质量的在线监控提供了试验依据.