Determination of acoustic impedances of multi matching layers for narrowband ultrasonic airborne transducers at frequencies <2.5 MHz - Application of a genetic algorithm

The effective ultrasonic energy radiation into the air of piezoelectric transducers requires using multilayer matching systems with accurately selected acoustic impedances and the thickness of particular layers. One major problem of ultrasonic transducers, radiating acoustic energy into air, is to find the proper acoustic impedances of one or more matching layers. This work aims at developing an original solution to the acoustic impedance mismatch between transducer and air. If the acoustic impedance defences between transducer and air be more, then finding best matching layer(s) is harder. Therefore we consider PZT (lead zirconate titanate piezo electric) transducer and air that has huge acoustic impedance deference. The vibration source energy (PZT), which is used to generate the incident wave, consumes a part of the mechanical energy and converts it to an electrical one in theoretical calculation. After calculating matching layers, we consider the energy source as layer to design a transducer. However, this part of the mechanical energy will be neglected during the mathematical work. This approximation is correct only if the transducer is open-circuit. Since the possibilities of choosing material with required acoustic impedance are limited (the counted values cannot always be realized and applied in practice) it is necessary to correct the differences between theoretical values and the possibilities of practical application of given acoustic impedances. Such a correction can be done by manipulating other parameters of matching layers (e.g. by changing their thickness). The efficiency of the energy transmission from the piezoceramic transducer through different layers with different thickness and different attenuation enabling a compensation of non-ideal real values by changing their thickness was computer analyzed (base on genetic algorithm). Firstly, three theoretical solutions were investigated. Namely, Chebyshev, Desilets and Souquet theories. However, the obtained acoustic impedances do not necessarily correspond to a nowadays available material. Consequently, the values of the acoustic impedances are switched to the nearest values in a large material database. The switched values of the acoustic impedances do not generally give efficient transmission coefficients. Therefore, we proposed, in a second step, the use of a genetic algorithm (GA) to select the best acoustic impedances for matching layers from the material database for a narrow band ultrasonic transducer that work at frequency below the 2.5 MHz by considering attenuation. However this bank is rich, the results get better. So the accuracy of the propose method increase by using a lot of materials with exact data for acoustic impedance and their attenuation, especially in high frequency. This yields highly more efficient transmission coefficient. In fact by using increasing number of layer we can increase our chance to find the best sets of materials with valuable both in acoustic impedance and low attenuation. Precisely, the transmission coefficient is almost equal to unity for the all studied cases. Finally the effect of thickness on transmission coefficient is investigated for different layers. The results showed that the transmission coefficient for air media is a function of thickness and sensitive to it even for small variation in thickness. In fact, the sensitivity increases when the differences of acoustic impedances to be high (difference between PZT and air).     

Modelling of a novel high-impedance matching layer for high frequency (>30 MHz) ultrasonic transducers

This work describes a new approach to impedance matching for ultrasonic transducers. A single matching layer with high acoustic impedance of 16 MRayls is demonstrated to show a bandwidth of around 70%, compared with conventional single matching layer designs of around 50%. Although as a consequence of this improvement in bandwidth, there is a loss in sensitivity, this is found to be similar to an equivalent double matching layer design. Designs are calculated by using the KLM model and are then verified by FEA simulation, with very good agreement Considering the fabrication difficulties encountered in creating a high-frequency double matched design due to the requirement for materials with specific acoustic impedances, the need to accurately control the thickness of layers, and the relatively narrow bandwidths available for conventional single matched designs, the new approach shows advantages in that alternative (and perhaps more practical) materials become available, and offers a bandwidth close to that of a double layer design with the simplicity of a single layer design. The disadvantage is a trade-off in sensitivity. A typical example of a piezoceramic transducer matched to water can give a 70% fractional bandwidth (comparable to an ideal double matched design of 72%) with a 3 dB penalty in insertion loss.     

Influence of the thickness of multilayer matching systems on the transfer function of ultrasonic airborne transducer

The effective ultrasonic energy radiation into the air of piezoelectric transducers requires using multilayer matching systems with accurately selected acoustic impedances and the thickness of particular layers. This problem is of particular importance in the case of ultrasonic transducers working at a frequency above 1 MHz. Because the possibilities of choosing material with required acoustic impedance are limited (the counted values cannot always be realised and applied in practice) it is necessary to correct the differences between theoretical values and the possibilities of practical application of given acoustic impedances. Such a correction can be done by manipulating other parameters of matching layers (e.g. by changing their thickness). The efficiency of the energy transmission from the piezoceramic transducer through different layers with different thickness enabling a compensation of non-ideal real values by changing their thickness was computer analysed. The result of this analysis is the conclusion that from the technological point of view a layer with defined thickness is easier and faster to produce than elaboration of a new material with required acoustic parameter.     

Influence of the thickness of matching layers on narrow band transmitter ultrasonic airborne transducers with frequencies <100 kHz: Application of a genetic algorithm

The acoustic impedances of matching layers and their thicknesses are the most important and influential parameters in the performance of airborne ultrasonic transducers. In this paper, the optimum thicknesses of the matching layers of the narrow band transmitter ultrasonic transducer regarding transmission coefficient were determined by individual calculations using a genetic algorithm. The genetic algorithm was chosen because it is a powerful tool in the optimization domain. The results show that the permitted thickness variation is 0.0005% for one matching layer, and this value can be increased to 0.0031%, which corresponds to the permitted thickness variation for five matching layers. Approximately 55% enhancement in the transmission coefficient is theoretically possible, and 42% enhancement was observed experimentally when the genetic algorithm was applied to calculate the matching layer thicknesses in place of the quarter wavelength equation that is conventionally used for the determination of layer thickness. To verify our approach, the effect of the thickness variation on the transmission coefficient has been investigated experimentally for three, four and five matching layers. The experimental results displayed good agreement with the theoretical predictions.     

Microfabrication of stacks of acoustic matching layers for 15 MHz ultrasonic transducers

This paper presents a novel method used to manufacture stacks of multiple matching layers for 15 MHz piezoelectric ultrasonic transducers, using fabrication technology derived from the MEMS industry. The acoustic matching layers were made on a silicon wafer substrate using micromachining techniques, i.e., lithography and etch, to design silicon and polymer layers with the desired acoustic properties. Two matching layer configurations were tested: a double layer structure consisting of a silicon–polymer composite and polymer and a triple layer structure consisting of silicon, composite, and polymer. The composite is a biphase material of silicon and polymer in 2-2 connectivity. The matching layers were manufactured by anisotropic wet etch of a (1 1 0)-oriented Silicon-on-Insulator wafer. The wafer was etched by KOH 40 wt%, to form 83 μm deep and 4.5 mm long trenches that were subsequently filled with Spurr’s epoxy, which has acoustic impedance 2.4 MRayl. This resulted in a stack of three layers: The silicon substrate, a silicon–polymer composite intermediate layer, and a polymer layer on the top. The stacks were bonded to PZT disks to form acoustic transducers and the acoustic performance of the fabricated transducers was tested in a pulse-echo setup, where center frequency, −6 dB relative bandwidth and insertion loss were measured. The transducer with two matching layers was measured to have a relative bandwidth of 70%, two-way insertion loss 18.4 dB and pulse length 196 ns. The transducers with three matching layers had fractional bandwidths from 90% to 93%, two-way insertion loss ranging from 18.3 to 25.4 dB, and pulse lengths 326 and 446 ns. The long pulse lengths of the transducers with three matching layers were attributed to ripple in the passband.     

Transmission loss of honeycomb sandwich structures with attached gas layers

Layering gasses of differing acoustic impedances on a panel substantially reduced the amount of sound energy transmitted through the panel with respect to the panel alone or an equivalent-thickness single species gas layer. The additional transmission loss derives from successive impedance mismatches at the interfaces between gas layers and the resulting inefficient energy transfer. Attachment of additional gas layers increased the transmission loss by as much as 17 dB at certain frequencies. The location and ordering of the gasses with respect to the panel were important factors in determining the magnitude of the total transmission loss. Theoretical analysis using a transfer matrix method was used to calculate the frequency dependence of sound transmission for the different configurations tested. The method accurately predicted the relative increases in transmission loss observed with the addition of different gas layer configurations.     

The detection of thin embedded layers using normal incidence ultrasound

A theoretical investigation of the use of normal incidence ultrasonic reflection measurements for the detection and characterization of thin layers embedded between two much thicker media has been carried out. It has been shown that the form of the relationship between the normal incidence longitudinal reflection coefficient and frequency is defined by the reflection coefficients at zero frequency and at half the resonance frequency of the layer. The reflection coefficient at zero frequency is solely a function of the impedances of the media on either side of the layer, while that at half the resonance frequency of the layer is a function of the impedances of all three media. In general, the sensitivity of the reflection coefficient to the presence of the layer increases as the product of frequency and layer thickness increases, the maximum sensitivity being at half the resonance frequency of the layer. Unfortunately, with thin layers, it is generally not practical to test at this frequency. However, the reflection coefficient curve can, in principle, be reconstructed from data measured at lower frequencies and the sensitivity of the reflection coefficient at lower frequencies to the characteristics of the layer can be predicted from the sensitivity at half the resonance frequency. The sensitivity is also critically dependent on the relative impedances of the three media and is generally greatest when the half spaces on either side of the layer have the same impedance. With favourable impedances, it is possible to detect layers whose thickness is a small fraction of the wavelength of the ultrasonic waves employed. However, with other combinations of impedances, the detection of much thicker layers is not possible.     

边界层效应对定程干涉法声速测量的影响

定程干涉法是精度最高的气相声速测量方法,本文再现了定程干涉法共振频率的导出过程,在此基础上复现了边界层修正式的导出过程。最后以声速数据丰富的Ar为例,分析了边界层对这两种定程干涉法测量的影响规律。结果表明:边界层对定程干涉法声速测量有着显著的影响;边界层的影响随温度升高而增大、随压力升高而降低;适当增加共鸣腔体的几何尺寸有利于减小边界层效应的影响。     

Internal friction and Young’s modulus of a carbon matrix for biomorphic silicon carbide ceramics

The amplitude, temperature, and time dependences of the Young’s modulus and internal friction (ultrasonic attenuation) of a eucalyptus-based carbon biomatrix intended for preparing biomorphic silicon carbide ceramics were studied. Adsorption and desorption of molecules of the ambient medium (air) was shown to determine, to a considerable extent, the effective Young’s modulus and acoustic vibration decrement of a specimen. A doublet maximum in the temperature dependence of ultrasonic attenuation was observed at a temperature close to the sublimation temperature of solid CO₂. The microplastic properties of the material were estimated from acoustic measurement data.     

Nanocomposite cerium oxide polymer matching layers with adjustable acoustic impedance between 4 MRayl and 7 MRayl

A new class of materials for ultrasonic matching layers is presented. The materials consist of nanoscale cerium oxide particles in an epoxy functionalized organic inorganic hybrid polymer matrix. The cerium oxide agglomerates to particles with 20 nm diameters. The content of particles in the polymer matrix could be increased to 75 wt.% which corresponds to 37 vol.%. The most technical important piezoelectrical ceramics have an acoustic impedance of about 30 MRayl, to improve coupling into water or biological tissue with an acoustic impedance of about 1.5 MRayl a matching layer should have an acoustic impedance of about 6.8 MRayl. With a filling degree of 75 wt.% the new composite material reaches an acoustic impedance of 7 MRayl. The materials are synthesized by a hydrolytic condensation combined with polymerization. This way of synthesis allows the use of organic solvents to adjust the viscosity of the sol and the application of different coating techniques. Ultrasound transducers (100 MHz) were built to test the new matching layers and an increase of the voltage signal amplitude of about 100% could be detected.     

High amplitude acoustic transmission through duct terminations: Theory

Recent experimental measurements have demonstrated that net acoustic energy dissipation can occur when sound waves interact with free shear layers, which are produced either by boundary layer separation in mean fluid flow at sharp edges, or by separation of the boundary layer in the acoustic flow at an edge in the absence of mean flow. This paper presents theoretical results which are offered in an attempt to explain these observations quantitatively. Comparison is made between the predicted and measured net energy loss which occurs upon transmission of high amplitude impulsive acoustic waves through various duct terminations, and also between calculated and measured reflection coefficients in the duct. The agreement is generally at least qualitatively good, and would appear to justify the physical assumptions on which the theoretical arguments are based.     

Noise reduction analysis for a stiffened finite plate

This paper presents an analytical solution for the vibration and acoustic responses of a finite stiffened plate that is covered with decoupling layers and subjected to external excitation. The theory of elasticity is used for the decoupling layer, and the stiffened plate is modeled by the plate theory and Euler–Bernoulli beam equation. Equations are constructed by the boundary conditions at the plate/coating and coating/fluid interfaces. The problem can be solved by the proposed method in this paper. Test verification shows that a good correlation exists between theoretical and test results. Thus, the theoretical study in this paper is correct. Numerical results show that shear waves insignificantly affect the structural vibration level difference (VR) under low frequencies. The noise reduction of the stiffened plate covered with decoupling layers is greatly influenced by the decoupling layer loss factor. A failure region of the vibration level difference is present in the low frequency band of the decoupling layer. Furthermore, the thickness of the decoupling layer significantly affects noise reduction.     

A revisit to imperfect acoustic cloak of multi-layered shell structures considering sound speed and impedance matching

An imperfect multi-layered acoustic cloak is proposed for a two-dimensional cloaking zone based on feasible material properties. In this model, the matching of sound speed and acoustic impedance has been investigated, and the effects of material and geometric properties on the imperfect cloak have been studied for better design of the imperfect cloak. The imperfect cloak could be improved using appropriate changes in the design parameters. By increasing the thickness of the high density layer and with some changes in the sound speeds between the high density and the low density layers, the imperfect cloaking model showed better cloaking performance than Cummer–Schurig cloak. Also, present results show that the sound speed matching is more important for acoustic cloaking than the impedance matching. These results can be applied as a practical design guide for two-dimensional cloaks using multilayered structures composed of naturally existing materials.     

厚度模压电超声换能器无源声学材料研究进展*

厚度模压电超声换能器作为超声波发射、接收以及电信号间转换的载体,是超声成像与检测系统的核心器件,一般由压电层、匹配层和背衬层3部分组成。超声换能器的性能一定程度上决定着整体超声设备的性能,影响了其在工业、医学、军事等领域的应用。该换能器的关键性能指标(带宽、灵敏度)除了受到压电层的影响,还与匹配层、背衬层等无源声学材料的设计密切相关。该文综述了近年来厚度模压电超声换能器无源声学材料(匹配层、背衬层和声透镜)的研究进展,提出了当前该类材料面临的难题和解决途径,并对其未来发展方向进行了展望。     

Modeling of micromachined silicon–polymer 2-2 composite matching layers for 15 MHz ultrasound transducers

Silicon–polymer composites fabricated by micromachining technology offer attractive properties for use as matching layers in high frequency ultrasound transducers. Understanding of the acoustic behavior of such composites is essential for using them as one of the layers in a multilayered transducer structure. This paper presents analytical and finite element models of the acoustic properties of silicon–polymer composites in 2-2 connectivity. Analytical calculations based on partial wave solutions are applied to identify the resonance modes and estimate effective acoustic material properties. Finite Element Method (FEM) simulations were used to investigate the interaction between the composite and the surrounding load medium, either a fluid or a solid, with emphasis on the acoustic impedance of the composite. Composites with lateral periods of 20, 40 and 80 μm were fabricated and used as acoustic matching layers for air-backed transducers operating at 15 MHz. These composites were characterized acoustically, and the results were compared with analytical calculations. The analytical model shows that at low to medium silicon volume fraction, the first lateral resonance in the silicon–polymer 2-2 composite is defined by the composite period, and this lateral resonant frequency is at least 1.2 times higher than that of a piezo-composite with the same polymer filler. FEM simulations showed that the effective acoustic impedance of the silicon–polymer composite varies with frequency, and that it also depends on the load material, especially whether this is a fluid or a solid. The estimated longitudinal sound velocities of the 20 and 40 μm period composites match the results from analytical calculations within 2.7% and 2.6%, respectively. The effective acoustic impedances of the 20 and 40 μm period composites were found to be 10% and 26% lower than the values from the analytical calculations. This difference is explained by the shear stiffness in the solid, which tends to even out the surface displacements of the composites.     

磁致伸缩换能器辐射板形状对声场分布的影响

磁致伸缩换能器可作为热声制冷机的声源装置,辐射板的形状直接影响声压输出效率,从而影响制冷效果。为提高换能器工作效率、减小换能器体积,辐射板需在Terfenol-D棒的激励下产生大振幅、高频率的活塞振型。针对这一问题,应用ATILA软件分析了磁致伸缩换能器辐射板形状对谐振腔振动幅频特性的影响以及对谐振腔内声场分布的影响。结果表明:相同激励条件下,凹球面辐射板出现活塞振型时振幅最大,对应谐振腔中声压幅值最高;谐振腔端面形状为凹球面时,具有聚焦声压幅值的作用;端面形状为凹发射端-凸反射端组合的谐振腔内声压幅值最高。以上结论为合理设计辐射板、谐振腔两端面组合形状提供了参考。     

Vibrations of three layered damped sandwich plate composites

Theoretical and experimental results are presented and discussed for the transverse driving point mechanical impedances, as well as for the transfer impedances, of damped composite plates made up of a thin viscoelastic layer sandwiched between two elastic layers. Analytical results are determined by finite element approximations. Due to the elements used and the system to be modeled, several fundamental assumptions or restrictions usually adopted in analytical investigations are removed. The dependence on frequency and temperature of the dynamic properties of the viscoelastic materials is taken into consideration. A companion experiment was conducted, for comparison purposes, on such damped composite plates suspended in air by lightweight elastic shock cords and driven at the center by an electromechanical vibration shaker. Good correlations between the test data and analytical solutions are obtained over a wide frequency range for two configurations.     

Finite difference modelling of the temperature rise in non-linear medical ultrasound fields

Non-linear propagation of ultrasound can lead to increased heat generation in medical diagnostic imaging due to the preferential absorption of harmonics of the original frequency. A numerical model has been developed and tested that is capable of predicting the temperature rise due to a high amplitude ultrasound field. The acoustic field is modelled using a numerical solution to the Khokhlov-Zabolotskaya-Kuznetsov (KZK) equation, known as the Bergen Code, which is implemented in cylindrical symmetric form. A finite difference representation of the thermal equations is used to calculate the resulting temperature rises. The model allows for the inclusion of a number of layers of tissue with different acoustic and thermal properties and accounts for the effects of non-linear propagation, direct heating by the transducer, thermal diffusion and perfusion in different tissues. The effect of temperature-dependent skin perfusion and variation in background temperature between the skin and deeper layers of the body are included. The model has been tested against analytic solutions for simple configurations and then used to estimate temperature rises in realistic obstetric situations. A pulsed 3 MHz transducer operating with an average acoustic power of 200 mW leads to a maximum steady state temperature rise inside the foetus of 1.25 degrees C compared with a 0.6 degree C rise for the same transmitted power under linear propagation conditions. The largest temperature rise occurs at the skin surface, with the temperature rise at the foetus limited to less than 2 degrees C for the range of conditions considered.     

Design and fabrication of multi-channel photodetector array monolithic with arrayed waveguide grating

We have provided optical simulations of the evanescently coupled waveguide photodiodes integrated with a 13-channels AWGs. The photodiode could exhibit high internal efficiency by appropriate choice of layers geometry and refractive index. Aseamless joint structure has been designed and fabricated for integrating the output waveguides of AWGs with the evanescently coupled waveguide photodiode array. The highest simulation quantum efficiency could achieve 92% when the matching layer thickness of the PD is 120 nm and the insertion length is 2 μm. The fabricated PD with 320-nm-thick matching layer and 2-μm-length insertion matching layer present a responsivity of 0.87 A/W.     

Damping of flexural vibrations in rectangular plates using the acoustic black hole effect

The reduction of flexural vibration in plate structures has been investigated using the recently reported acoustic black hole effect for flexural wave reflection in plates with the local thickness varying according to h(x)=εx^m and m≥2. Since sharp edges of such plates (wedges) are always truncated before x=0, the real reflection coefficients are relatively high, therefore the application of a small amount of damping is required to achieve large reductions in vibration amplitude. This paper presents a numerical model of a plate incorporating an acoustic black hole wedge, with predictions for vibration amplitudes. These are compared to equivalent experimental measurements for a range of applied damping layers. It is concluded that the above-mentioned power-law wedges can be used as effective vibration dampers in plate structures over a wide frequency range of interest.