阶梯圆环压电超声换能器径向振动性能的理论研究*

提出了一种阶梯圆环径向振动压电超声换能器,根据力电类比原理建立了阶梯圆环及阶梯圆环换能器的径向振动等效电路,推导了阶梯圆环的径向共振频率方程和位移放大系数,在此基础上进一步推导了换能器的径向共振和反共振频率方程。通过理论推导和有限元仿真模拟分析了阶梯圆环压电超声换能器的径向振动性能。结果表明,增大阶梯圆环中内外环的径向厚度之比K1或减小轴向厚度之比K2,阶梯圆环的一阶径向共振频率减小,二阶径向共振频率增大;在二阶径向共振模式下,K1、K2值在一定范围内阶梯圆环可实现由内向外的径向位移振幅放大;随着压电陶瓷圆环的内半径增大,阶梯圆环压电超声换能器的一阶、二阶径向共振和反共振频率减小,二阶径向共振下的有效机电转换系数趋于零;增大阶梯圆环内环的外半径,换能器的一阶径向共振和反共振频率减小,二阶径向共振和反共振频率先增大后减小,理论推导与仿真模拟结果符合良好。本文研究结果为阶梯圆环压电超声换能器的工程应用提供理论参考。     

基于2-2型压电复合材料的新型宽频带径向振动超声换能器

本文提出了一种基于2-2型压电复合材料的新型宽频带径向振动超声换能器,它主要由内金属圆环和外压电陶瓷复合材料圆环组成.首先利用Newnham串并联理论和均匀场理论推导了2-2型压电复合材料的等效参数;其次利用解析法得到了金属圆环和径向极化压电复合陶瓷圆环径向振动的机电等效电路;最后得到了换能器的六端机电等效电路,从而得到了换能器的频率方程.接着分析了换能器共振频率和反共振频率以及有效机电耦合系数与几何尺寸、两相体积占比的关系,采用仿真软件对新型换能器的径向振动进行了数值模拟.结果表明,利用解析法得到的共振频率和反共振频率与数值模拟结果吻合较好.此外,对换能器在水下的辐射声场进行了仿真研究,结果表明新型复合材料径向换能器相比传统纯陶瓷径向换能器,发射电压响应幅值更大,工作带宽提高接近一倍,声匹配更佳.     

Study of the sandwiched piezoelectric ultrasonic torsional transducer

The sandwiched piezoelectric ultrasonic torsional transducer was studied. The transducer consists of front and back metal cylinders, and coaxially segmented, tangentially polarized, piezoelectric ceramic tubes. The torsional vibration of the tangentially polarized piezoelectric ceramic slender tube was studied first and its electromechanical equivalent circuit was derived. Based on the network theory and the electromechanical equivalent circuit, the torsional vibration of the piezoelectric ceramic cylinder, formed by stacking a number of identical short piezoelectric ceramic rings, was analysed and the electromechanical equivalent circuit of the piezoelectric ceramic stack in torsional vibration was developed. Finally, the sandwiched ultrasonic torsional transducer was studied and resonance frequency equations were derived which can be used to design and calculate the torsional transducers for different applications.     

夹心式径向复合压电超声换能器

对夹心式径向复合压电换能器径向振动特性进行了研究。该换能器由弹性内芯、预应力金属管及柱面压电陶瓷晶堆径向复合而成.利用机电类比法,得到了换能器的径向振动等效电路及频率方程。探讨了换能器第1、2阶径向共振频率及有效机电耦合系数与其几何尺寸的关系。研究表明,换能器第1阶径向共振频率随其内芯内径及预应力管壁厚度增大而降低;第2阶共振频率随内芯内径增大存在极小值,但随预应力管壁厚度增大单调下降。此外,采用第2阶径向共振模式能获得较高的有效机电耦合系数,并且压电陶瓷处于位移节线时,换能器有效机电耦合系数达极大值。对换能器共振频率的测试与有限元仿真表明。理论与实验及仿真结果符合较好。      

径向极化压电陶瓷长圆管复合超声换能器的径向振动

提出了一种圆管式径向复合压电陶瓷换能器,并对其径向振动特性进行了分析。该换能器由径向极化的压电陶瓷圆管以及金属外圆管组成。利用解析法得出了金属圆管以及具有任意壁厚的径向极化压电陶瓷圆管径向振动的机电等效电路。基于金属圆管与压电圆管的机械边界条件,得出了换能器的六端机电等效电路。在此基础上得出了换能器共振及反共振频率方程的解析表达式,给出了换能器的共振及反共振频率与其几何尺寸之间的依赖关系。利用数值方法对换能器的径向振动特性进行了模拟及仿真,并与解析结果进行了比较。最后,设计并加工了一些径向复合管式压电陶瓷换能器,利用精密阻抗分析仪对其共振及反共振频率进行了实验测试。研究结果表明,利用解析理论得出的换能器共振及反共振频率与数值模拟结果以及实验测试结果符合很好。      

一种新型Cymbal换能器的研究

提出并研究了一种新型的Cymbal换能器.与传统的Cymbal换能器相比,该换能器中的压电陶瓷圆盘由一个金属圆环和压电陶瓷圆盘的径向组合体所代替.论文首先探讨了压电陶瓷圆盘和金属圆环组合体的径向振动,用解析方法得出了其径向振动的机电等效电路.在此基础上,得出了新型Cymbal换能器的机电等效电路,并得出了其共振及反共振...     

复合圆环弯曲振动四极子模态分析

针对压电圆环弯曲振动机电转换性能较差的问题,提出了一种复合圆环弯曲振动换能器,它由一个径向极化的压电陶瓷内圆环和一个金属外圆环复合而成。基于能量原理推导得到了复合圆环弯曲振动的谐振频率和有效机电耦合系数,探讨了弯曲振动四极子模态特性与其结构尺寸间的关系。当压电圆环尺寸不变时,随外侧金属圆环壁厚增加,复合圆环弯曲振动四极子模态谐振频率上升,有效机电耦合系数迅速上升到极大值后缓慢下降。最后,设计制作了圆环换能器并对其谐振频率和有效机电耦合系数进行了实验测试,测试结果与解析结果和数值模拟结果吻合得较好。      

锥形剖面径向复合超声换能器的机电等效电路

研究了一种锥形剖面径向复合超声换能器。该换能器由一个等截面内金属圆环、一个轴向极化的压电陶瓷圆环和一个锥形剖面外金属圆环沿径向复合而成,且换能器的径向尺寸远大于高度。锥形剖面外金属圆环满足关系式h=h₀r,h₀为厚度变化常数。基于平面应力径向振动理论,推导了换能器的机电等效电路,得到了共振频率方程和反共振频率方程,进而研究了换能器的振动特性。并将理论计算的第1阶、第2阶径向共振频率和反共振频率与数值仿真结果相比较,二者结果一致。研究表明:锥形剖面换能器第1阶、第2阶径向共振频率、反共振频率、有效机电耦合系数不仅与换能器各部分的材料、径向几何尺寸有关,还与h₀有关。h₀越大,第1阶径向共振频率、反共振频率越大,有效机电耦合系数先增大后减小。与等截面相比,锥形剖面换能器沿径向向外辐射声波,辐射面积更大,辐射声功率更高,指向性更好。      

模式转换环形耦合振动超声辐射器

提出了一种新型耦合振动环形超声辐射器,辐射器由纵振换能器及变幅杆激励特定尺寸的金属圆环,使其能有效地将纵向振动转化为圆环的径向轴向耦合振动从而向环的径向、轴向辐射超声波,并且在环的中心形成聚焦声场。推导了该辐射器的等效电路,给出了等效电路法和有限元法优化设计环形超声辐射器的详细过程。研究了耦合振动环形超声辐射器的谐振特性及其辐射声场特性,根据理论计算结果加工了相应的环形超声辐射器,实验测试结果与理论计算结果符合得较好。本文提出的模式转换环形耦合超声辐射器可望在声化学等液体处理领域获得应用。      

Optimization design of high power ultrasonic circular ring radiator in coupled vibration

This paper presents a new high power ultrasonic (HPU) radiator, which consists of a transducer, an ultrasonic horn, and a metal circular ring. Both the transducer and horn in longitudinal vibrations are used to drive a metal circular ring in a radial-axial coupled vibration. This coupled vibration cannot only generate ultrasound in both the radial and axial directions, but also focus the ultrasound inside the circular ring. Except for the radial-axial coupled vibration mode, the third longitudinal harmonic vibration mode with relative large vibration amplitude is also detected, which can be used as another operation mode. Overall, the HPU with these two vibration modes should have good potential to be applied in liquid processing, such as sonochemistry, ultrasonic cleaning, and Chinese herbal medicine extraction.     

Study on the radial composite piezoelectric ceramic transducer in radial vibration

A new type of radial composite piezoelectric transducer in radial vibration is developed and analyzed. The radial composite transducer consists of a piezoelectric ceramic thin ring polarized in the thickness direction and a metal thin circular ring. They are connected together and excited to vibrate in the radial direction. The radial vibrations of a piezoelectric ceramic thin ring and a metal thin circular ring are analyzed, respectively. Their radial electro-mechanical equivalent circuits are obtained. Based on the electro-mechanical equivalent circuits and using the boundary conditions between the piezoelectric ceramic thin ring and the metal thin circular ring in the radial direction, the electro-mechanical equivalent circuit of the radial composite piezoelectric transducer is derived out and the resonance frequency equation is obtained. The relationship between the resonance frequency and the geometrical dimensions of the transducer is analyzed. Some radial composite piezoelectric transducers are designed and manufactured. The resonance frequencies and the anti-resonance frequencies, the electro-mechanical equivalent circuit parameters are measured. The effective electro-mechanical coupling coefficient and the mechanical quality factor are calculated. It is illustrated that the measured radial resonance frequencies are in good agreement with the theoretical results from the resonance frequency equation.     

矩形辐射器压电多频超声换能器的研究

研究了一种具有多个共振频率的矩形辐射器夹心式超声换能器,换能器由圆柱形后盖板、压电陶瓷晶堆及矩形六面体辐射器前盖板组合而成。利用表观弹性法和一维近似理论给出了多频换能器横向及纵向理论共振频率方程。对一种特殊情况下的此类换能器进行了有限元及实验分析,给出了各自的频率输入导纳曲线。对理论和实验结果进行分析后表明,此类矩形辐射器夹心式超声换能器可以在不同的振动模态上工作,具有多个共振频率.     

压电瞬态响应在换能器声功率测量中的应用

探索一种简便的聚焦超声功率测量方法,利用压电陶瓷片直接接收超声信号,通过机电类比得到压电瞬态响应由压电片在声波作用力下引起受迫振动产生的电压响应与固有振动产生的高频衰减响应叠加而成,分析输出压电信号与换能器声功率之间的换算关系。对输出压电信号进行二次包络提取,获得表征声功率变化的电压幅度曲线,分别找出不同换能器驱动电压下包络曲线的最大峰值电压,将其平方值与声功率计所测声功率进行线性拟合,并对理论关系式中的比例系数进行标定。实验结果所得线性拟合度较高,且标定后所得声功率与声功率计所测值相对误差低于8.7%,证明了通过压电瞬态响应测量换能器声功率具有可行性。      

Study on the high power air-coupled ultrasonic compound transducer

The high power air-coupled compound ultrasonic transducer in flexural vibration is studied. The transducer consists of a sandwich longitudinal piezoelectric transducer and a circular thin plate in flexural vibration. The resonance frequency equation and the equivalent circuit of a circular radiator with clamped boundary condition are derived. The resonance frequency equation and the equivalent circuit of the compound transducer are also obtained. The radiated acoustic field of the circular thin plate radiator is analyzed and the directional pattern is calculated. It can be seen that when the vibrational order of the circular thin plate in flexural vibration is increased, the radiated acoustic field becomes complex.     

Application of piezoelectric transient response in transducer acoustic power measurement

To explore a more convenient method for measuring the focused ultrasound power,a piezoelectric ceramic plate was used to receive ultrasonic signal directly.Due to an acoustic force acts on the surface of piezoelectric ceramic plate,the piezoelectric response was obtained by means of electromechanical analogy,which was composed of voltage response caused by forced vibration and high frequency attenuation response caused by natural vibration.The conversion relationship between output signal of piezoelectric ceramic plate and acoustic power of transducer was analyzed.The envelope of output piezoelectric signal was extracted in twice,and a voltage amplitude curve with sinusoidal distribution that could describe the changes of acoustic power was obtained.Under different drive voltage of transducer,the maximum peak voltage of envelope curve was found respectively.Their squared values were made a linear fitting with acoustic power measured by acoustic power meter,and then the proportional coefficient of theoretical relational expression was calibrated.The experimental results are in good agreement with the theory.The relative error between calibrated theoretical acoustic power and that measured by acoustic power meter was less than 8.7%.The paper can provide a guideline for measuring acoustic power of transducer by using piezoelectric signal.     

多匹配层空气耦合压电超声换能器*

该文针对超声无损检测与成像功能空气耦合换能器开展了分析计算和研制。为解决压电材料与空气间巨大的阻抗失配问题,进行了多匹配层设计,并基于有限元技术仿真设计了1-3压电复合材料参数。借助复数压电方程,导出考虑损耗的多匹配层压电复合材料换能器厚度振动等效电路,获得其等效导纳,以此计算电导谱,同时基于有限元技术数值计算相应电导谱,二者有较好的一致性。在此基础上分别设计制作复合压电材料,多匹配层材料以及由此构成的空气耦合超声换能器。换能器的实测电导谱与数值仿真结果一致。进一步的换能器回波信号测试及其谱分析结果表明,所研制的160 k Hz中心频率空气耦合换能器样品有较好灵敏度和带宽。这些结果说明,该文研制的空气耦合超声换能器的初样是成功的。     

Analysis of the sandwich piezoelectric ultrasonic transducer in coupled vibration

The coupled vibration of the sandwich piezoelectric transducer with a large cross-section is analyzed using an approximate analytic method. The resonance frequency equations of the transducer are derived and the effect of the geometrical dimensions on the resonance frequency is studied. It is illustrated that when the radial vibration in the transducer is considered, the vibration of the sandwich transducer becomes more complex. Apart from the longitudinal resonance frequency, the radial resonance frequency can also be obtained. For comparison, numerical methods are also used to simulate the coupled vibration; the resonance frequency and the vibrational displacement distribution are computed. Compared with one-dimensional longitudinal theory, the radial dimensions of the transducer are no longer limited because the coupled vibration is considered. Compared with numerical methods, the physical meaning of the analytic method is concise. It is illustrated that the resonance frequencies obtained from the coupled resonance frequency equations are in good agreement with those from numerical methods, and they are in better agreement with the measured results than those from one-dimensional theory. Since the radial and the coupled vibration are considered in the analysis, more resonance frequencies can be obtained. Therefore, using the coupled resonance frequency equations, the sandwich transducer with multifrequency or wide frequency bandwidth can be designed and used in ultrasonic cleaning, ultrasonic sonochemistry and other applications.     

A new type of high power composite ultrasonic transducer

A new type of high power composite ultrasonic transducer was proposed and studied. The composite transducer consists of a sandwich longitudinal piezoelectric transducer, an isotropic metal hollow cylinder with large radial dimension, and the front and back metal radiation mass. By means of its special structure and Poisson’s effect, the composite transducer can produce vibrations both in its longitudinal and radial directions, and therefore, it can radiate sound waves in three-dimensional space. The electro-mechanical equivalent circuit of the composite transducer was derived and the resonance frequency equation was obtained analytically. Numerical methods were used to simulate the vibration of the composite transducer, and the vibrational displacement distribution, the resonance frequency and the radiation sound field are given. Some composite transducers are designed and manufactured; their resonance frequencies and the radiation acoustic field are measured and compared with the analytical and numerical results. It can be seen that the measured frequencies and acoustic field contour are in good agreement with the analytical and numerical results. It is expected that this kind of composite ultrasonic transducer can be used in more and more power ultrasonic applications, such as ultrasonic cleaning, ultrasonic extraction, ultrasonic sonochemistry and other ultrasonic liquid processing, where high ultrasonic power and large ultrasonic processing space are needed increasingly.     

Ultrasonic properties of transducer backings

For non-destructive testing applications it is often necessary to limit the number of cycles in a pulse produced by ultrasonic transducers. Usually a backing with a high ultrasonic attenuation and with an acoustic impedance chosen to match that of the piezoelectric active element of the transducer is employed. The acoustic properties of the commonly used tungsten/Araldite backings are compared theoretically with those of composites made by pressing tungsten powder with a powder of a plastic metal. The change in ultrasonic velocity and attenuation due to scattering by the tungsten particles is investigated and the dependence on frequency is determined.     

Theoretical analysis and experimental validation of radial cascaded composite ultrasonic transducer

A radial cascaded composite ultrasonic transducer is analyzed.The transducer consists of three short metal tubes and two radially polarized piezoelectric ceramic short tubes arranged alternately along the radial direction.The short metal tubes and the piezoelectric ceramic short tubes are connected in parallel electrically and in series mechanically,which can multiply the input sound power and sound intensity.Based on the theory of plane stress,the electro-mechanical equivalent circuit of radial vibration of the transducer is derived firstly.The resonance/anti-resonance frequency equation and the expression of the effective electromechanical coupling coefficient are obtained.Excellent electromechanical characteristics are determined by changing the radial geometric dimensions.Two prototypes of the transducers are designed and manufactured to support the analytical theory.It is concluded that the theoretical resonance/anti-resonance frequencies are consistent with the numerical and experimental results.When R_2 is at certain values,both the anti-resonance frequency and effective electromechanical coupling coefficient corresponding to the second mode have maximal values.The radial cascaded composite ultrasonic transducer is expected to be used in the fields of ultrasonic water treatment and underwater acoustics.