Guided wave propagation in single and double layer hollow cylinders embedded in infinite media

Millions of miles of pipes are being used for the transportation, distribution, and local use of petroleum products, gas, water, and chemicals. Most of the pipes are buried in soil, leading to the significance of the study on the subject of guided wave propagation in pipes with soil influence. Previous investigations of ultrasonic guided wave propagation in an elastic hollow cylinder and in an elastic hollow cylinder coated with a viscoelastic material have led to the development of inspection techniques for bare and coated pipes. However, the lack of investigation on guided wave propagation in hollow cylinders embedded in infinite media like soil has hindered the development of pipe inspection methods. Therefore the influence of infinite media on wave propagation is explored in this paper. Dispersion curves and wave structures of both axisymmetric and nonaxisymmetric wave modes are developed. Due to the importance of the convergence of numerical calculations, the requirements of thickness and element number of the finite soil layer between hollow cylinder and infinite element layer are discussed, and an optimal combination is obtained in this paper. Wave structures are used for the mode identification in the non-monotonic region caused by the viscoelastic properties of coating and infinite media.     

Remote characterization of defects in plates with viscoelastic coatings using guided waves

The remote inspection for defects in large metallic elements such as pipes, tubes and plates is a field where guided waves are being applied with success. There are a number of situations where a surface coating is added for corrosion protection or insulation purposes. Since the coating materials are usually viscoelastic, the guided wave inspection range may be severely reduced unless a proper mode and an adequate frequency range is selected. Previous authors found the existence of low-attenuated modes at certain frequency ranges, which were used to detect and locate defects at reasonably large distances. This paper studies the potential of guided waves for not only locating but also sizing defects in plates with viscoelastic coatings. A hybrid finite element-boundary element method which explicitly includes the attenuating characteristics of the coating is used to determine Lamb and SH mode conversion factors at corrosion defects under the coating. Through parametric studies and analysis of the numerical results, some trends and features are highlighted that could be used for sizing purposes.     

On the scattering of torsional elastic waves from axisymmetric defects in coated pipes

Long range ultrasonic testing is now a well established method for examining in-service degradation in pipelines. In order to protect pipelines from the surrounding environment it is common for viscoelastic coatings to be applied to the outer surface. These coatings are, however, known to impact on the ability of long range ultrasonic techniques to locate degradation, or defects, within a coated pipe. The coating dissipates sound energy travelling along the pipe, attenuating both the incident and reflected signals making responses from defects difficult to detect. This article aims to investigate the influence of a viscoelastic coating on the ability of long range ultrasonic testing to detect a defect in an axisymmetric pipe. The article focuses on understanding the behaviour of the fundamental torsional mode and quantifying the effect of bitumen coatings on reflection coefficients generated by axisymmetric defects. Reflection coefficients are measured experimentally for coated and uncoated pipes and compared to theoretical predictions generated using numerical mode matching and a hybrid finite element technique. Good agreement between prediction and measurement is observed for uncoated pipes, and it is shown that the theoretical methods presented here are fast and efficient making them suitable for studying long pipe runs. However, when studying coated pipes agreement between theory and prediction is observed to be poor for predictions based on those bulk acoustic properties currently reported in the literature for bitumen. Good agreement is observed only after conducting a parametric study to identify more appropriate values for the bulk acoustic properties. Furthermore, the reflection coefficients obtained for the fundamental torsional mode in a coated pipe show that significant sound attenuation is present over relatively short lengths of coating, thus quantifying those problems commonly encountered with the use of long range ultrasonic testing on coated pipes in the field.     

The effect of pipe bend on low-frequency longitudinal mode guided wave propagation

The pipe bend significantly changes the propagation characteristics of guided wave,and makes the interpretation of the received signals difficult.Therefore,better understanding of guided wave propagating in bended pipe is essential for the inspection of pipeline comprising bends.First of all,the different features of dispersion curves derived with the semi-analytical finite element method for guided wave in bended pipes are summarized.Secondly,based on the dispersion curves for guided wave in bended pipes,experiments are performed to investigate the mode conversions of L(0,1) mode guided wave traveling through pipe bends.It is found that,except for the mode conversion from L(0,1) to F(1,1),the L(0,1) reflections of bends are also observed in some cases,which are proven to be the mode converted negative L(0,1)mode guided wave,and the negative L(0,1) mode guided wave becomes more obvious with the decrease of excitation frequency and bending radius.The findings of this paper will provide some insight for guided wave behavior in bended pipe,and generalize the application of guided wave inspection in practical pipelines.     

Guided wave propagation and mode differentiation in hollow cylinders with viscoelastic coatings

Guided wave propagation theories have been widely explored for about one century. Earlier theories on single-layer elastic hollow cylinders have been very beneficial for practical nondestructive testing on piping and tubing systems. Guided wave flexural (nonaxisymmetric) modes in cylinders can be generated by a partial source loading or any nonaxisymmetric discontinuity. They are especially important for guided wave mode control and defect analysis. Previous investigations on guided wave propagation in multilayered hollow cylindrical structures mostly concentrate on the axisymmetric wave mode characteristics. In this paper, the problem of guided wave propagation in free hollow cylinders with viscoelastic coatings is solved by a semianalytical finite element (SAFE) method. Guided wave dispersion curves and attenuation characteristics for both axisymmetric and flexural modes are presented. Due to the fact that dispersion curve modes obtained from SAFE calculations are difficult to differentiate from each other, a mode sorting method is established to distinguish modes by their orthogonality. Theoretical proof of the orthogonality between guided wave modes in a viscoelastic coated hollow cylinder is provided. Wave structures are also calculated and discussed in view of wave mechanics in multilayered cylindrical structures containing viscoelastic materials.     

Ultrasonic guided wave focusing by a generalized phased array

Ultrasonic guided wave focusing by a generalized phased array is studied based on dispersion curves in a multi-layered medium. The different phase of the guided waves with different frequency is added on the excitation signal on each element of the transducer array for focusing. This can be realized by designing a proper excitation pulse based on the dispersion curves of the guided waves for each of the transducer array elements. The numerical simulation results show that the guided waves with different modes, different frequency components, and from different elements of the transducer array can all be focused at the target and focusing is achieved.     

Simulation of guided waves in complex piping geometries using the elastodynamic finite integration technique

Although many technologies exist for inspecting piping systems, they are most successful on straight pipes and are often unable to accommodate the added complexities of pipe elbows, bends, twists, and branches, particularly if the region of interest is inaccessible. This paper presents a numerical technique based on the elastodynamic finite integration technique for simulating guided elastic wave propagation in piping systems. Comparisons show agreement between experimental and simulated data, and guided wave interaction with flaws, focusing, and propagation in pipe bends are presented. These examples demonstrate the ability of the simulation method to be used to study elastic wave propagation in piping systems which include three-dimensional pipe bends, and suggest its potential as a design tool for designing pipe inspection hardware and ultrasonic signal processing algorithms.     

Guided circumferential waves in orthotropic cylindrical curved plate and the mode conversion by the end-reflection

In ultrasonic nondestructive inspection of large-diameter pipes and curved plate, longitudinal cracks are detected more efficiently by using guided circumferential waves. In the present, the study of guided circumferential waves and their application in detecting longitudinal defect were relative adequate when pipe material is isotropic. Based on linear three-dimensional elasticity, an orthogonal polynomial series expansions approach is used for determining the guided circumferential waves dispersion curves in homogeneous infinitely long orthotropic hollow cylinders. Results are compared with those published earlier and with the finite element simulation to check up the accuracy and range of applicability of this polynomial approach. Through the analysis of the displacements distributions and finite element simulation, the mode conversion of guided circumferential waves by end-reflection in cylindrical curved plate is discovered.     

Analysis of flexural mode focusing by a semianalytical finite element method

Focusing is one of the most promising techniques for the detection of small defects in pipe works, in which guided waves including longitudinal and flexural modes are tuned so that ultrasonic energy can be focused at a target point in a pipe, and analysis of reflected waves gives information on defects such as location and size. In this paper, the focusing technique is discussed by way of a simulation of guided wave propagation in pipe by a semianalytical finite element method (SAFE). Experiments and SAFE calculations were compared for waveforms transmitted by a single transducer and received at different circumferential positions initially, and then the focusing phenomena were experimentally observed using focusing parameters obtained by calculations. Calculation and visualization were conducted to clarify focusing phenomena in pipe in investigating the potential of the focusing technique. These results show that the time-reversal idea helps in understanding focusing and that resolution of focusing is strongly affected by incident waveforms as well as the number of channels available in an experiment.     

管道结构中的类兰姆波层析成像

理论和实验上研究了层析成像在管道结构导波检测中的适用性。在管的两个圆周带上分别布置发射和接收换能器,形成多点发射-多点接收的几何结构。将管中绕管道沿最短路径的螺旋方向到达接收换能器的模式作为感兴趣的模式,它们看起来像在弯曲的板中传播,称之为类兰姆波模式。给出了类兰姆波各射线路径走时的理论计算方法,并采用联合迭代重建技术(SIRT)对走时数据进行慢度图像重建。数值模拟和实验研究了管中横穿孔缺陷层析成像的输出并对健康管和缺陷管中类兰姆波的走时数据进行比较,发现穿过缺陷区域的类兰姆波因为绕过缺陷传播而呈现出更长的走时。文中也给出了两缺陷管道类兰姆波层析成像的数值模拟和实验结果,相比单缺陷的情况,射线较少穿过区域缺陷的重建图像质量下降。研究结果为采用类兰姆波模式进行管道缺陷无损评价提供了理论依据。      

Calculation of leaky Lamb waves with a semi-analytical finite element method

A semi-analytical finite element method (SAFE) has been widely used for calculating dispersion curves and mode shapes of guided waves as well as transient waves in a bar like structures. Although guided wave inspection is often conducted for water-loaded plates and pipes, most of the SAFE techniques have not been extended to a plate with leaky media. This study describes leaky Lamb wave calculation with the SAFE. We formulated a new solution using a feature that a single Lamb wave mode generates a harmonic plane wave in leaky media. Dispersion curves obtained with the SAFE agreed well with the previous theoretical studies, which represents that the SAFE calculation was conducted with sufficient accuracy. Moreover, we discussed dispersion curves, attenuation curves, and displacement distributions for total transmission modes and leaky plate modes in a single side and both two side water-loaded plate.     

Torsional wave experiments with a new magnetostrictive transducer configuration

For the efficient long-range nondestructive structural health inspection of pipes, guided waves have become widely used. Among the various guided wave modes, the torsional wave is most preferred since its first branch is nondispersive. Our objective in this work is to develop a new magnetostrictive transducer configuration to transmit and receive torsional waves in cylindrical waveguides. The conventional magnetostrictive transducer for the generation and measurement of torsional waves consists of solenoid coils and a nickel strip bonded circumferentially to test pipes. The strip must be premagnetized by a permanent magnet before actual measurements. Because of the premagnetization, the transducer is not suitable for the long-term on-line monitoring of pipes buried underground. To avoid the cumbersome premagnetization and to improve the transduction efficiency, we propose a new transducer configuration using several pieces of nickel strips installed at 45 degrees with respect to the pipe axis. If a static bias magnetic field is also applied, the transducer output can be substantially increased. Several experiments were conducted to study the performance of the proposed transducer configuration. The proposed transducer configuration was also applied for damage detection in an aluminum pipe.     

带斜楔相控声束偏转聚焦延时特性研究

带斜楔的相控阵超声检测广泛应用于低碳钢薄壁工件焊缝的检测,研究带斜楔的相控阵超声偏转聚焦检测延时法则和对应的声场将使检测可靠性进一步提高。本文利用费马原理探究了相控阵超声探头辐射声波至楔块中,在楔块-工件平面界面发生模式转换入射到工件中的横波聚焦时各阵元延时的计算方法,数值求解指定焦点时各阵元的延时,并利用计算得到的延时进行声场仿真和实验测量,发现声波能很好的聚焦在目标点,仿真和实验结果吻合。     

Interaction of low-frequency axisymmetric ultrasonic guided waves with bends in pipes of arbitrary bend angle and general bend radius

The use of ultrasonic guided waves for the inspection of pipes with elbow and U-type bends has received much attention in recent years, but studies for more general bend angles which may also occur commonly, for example in cross-country pipes, are limited. Here, we address this topic considering a general bend angle φ, a more general mean bend radius R in terms of the wavelength of the mode studied and pipe thickness b. We use 3D Finite Element (FE) simulation to understand the propagation of fundamental axisymmetric L(0, 2) mode across bends of different angles φ. The effect of the ratio of the mean bend radius to the wavelength of the mode studied, on the transmission and reflection of incident wave is also considered. The studies show that as the bend angle is reduced, a progressively larger extent of mode-conversion affects the transmission and velocity characteristics of the L(0, 2) mode. However the overall message on the potential of guided waves for inspection and monitoring of bent pipes remains positive, as bends seem to impact mode transmission only to the extent of 20% even at low bend angles. The conclusions seem to be valid for different typical pipe thicknesses b and bend radii. The modeling approach is validated by experiments and discussed in light of physics of guided waves.     

无限液体介质内管道轴对称纵向导波激发与传播特性研究

利用声-结构耦合有限元法,分别对轴对称分布径的向及轴向外力作用在无限液体介质内未充液及充液管道内壁所激发导波进行了模拟,并进一步利用短时傅里叶变换技术对瞬态波形作时频分析,在此基础上,结合色散及衰减曲线,探讨了外力分布特征对导波激发的影响。研究表明,无限液体介质内未充液管中L(0,2)模式及充液管中L(0,3)~L(0,4)模式皆具有高群速度、弱色散且弱衰减频带,适宜用于缺陷探测,而通过控制轴对称分布外力的频率,并令其沿轴向作用于管内壁或外壁,可实现上述导波模式的高效激发。      

谱有限元模拟正交各向异性黏弹性材料中导波传播特性

研究了导波在正交各向异性黏弹性复合板中传播的色散特性、波结构及功率流密度。基于二维平面运动方程,采用谱有限元方法得到了导波色散的特征方程。分析了正交各向异性黏弹性板中各向异性和黏性对能量速度和波结构的影响,以及基底对导波功率流密度的影响。数值研究结果表明:导波沿纤维方向传播的能量速度大,材料的黏性对速度影响较小,但会减小波结构的幅度;在高频时,基底的存在使两个基本模态的功率流密度分别集中到波导的上下表面,形成弱色散、高衰减及无色散、零衰减的表面波。数值模拟结果为导波用于复合材料定量无损检测和性能评价提供理论依据。      

Natural beam focusing of non-axisymmetric guided waves in large-diameter pipes

The propagation of non-axisymmetric guided waves in larger diameter pipes is studied in this paper by treating the guided waves as corresponding Lamb waves in an unwrapped plate. This approximation leads to a simpler method for calculating the phase velocities of hollow cylinder guided waves, which reveals a beam focusing nature of non-axisymmetric guided waves generated by a partial source loading. The acoustic fields in a pipe generated by a partial-loading source includes axisymmetric longitudinal modes as well as non-axisymmetric flexural modes. The circumferential distribution of the total acoustic field, also referred as an angular profile, diverges circumferentially while guided waves propagate with dependence on such factors as mode, frequency, cylinder size, propagation distance, etc. Exact prediction of the angular profile of the total field can only be realized by numerical calculations. In particular cases, however, when the wall thickness is far less than the cylinder diameter and the wavelength is smaller than or comparable to the pipe wall thickness, the acoustic field can be analyzed based on the characteristics of Lamb waves that travel along a periodic unwrapped plate. Based on this assumption, a simplified model is derived to calculate the phase velocities of non-axisymmetric flexural mode guided waves. The model is then applied to discussions on some particular characteristics of guided-wave angular profiles generated by a source loading. Some features of flexural modes, such as cutoff frequency values are predicted with the simpler model. The relationship between the angular profiles and other factors such as frequency, propagation distance, and cylinder size is obtained and presented in simple equations. The angular profile rate of change with respect to propagation distance is investigated. In particular, our simplified model for non-axisymmetric guided waves predicts that the wave beam will converge to its original circumferential shape after the wave propagates for a certain distance. A concept of "natural focal point" is introduced and a simple equation is derived to compute the 1st natural focal distance of non-axisymmetric guided waves. The applicable range of the simplified equation is provided. Industrial pipes meet the requirement of wall thickness being far less than the pipe diameter. The approximate analytical algorithms presented in this paper provides a convenient method enabling quick acoustic field analysis on large-diameter industrial pipes for NDE applications.     

管道弯头对低频纵向导波传播特性影响分析

管道弯头显著改变了导波传播特性,影响了对检测信号的解读,研究弯头对导波传播特性的影响是实现复杂管道系统导波检测的基础。采用半解析有限元法计算弯管导波频散曲线,分析了弯管导波频散曲线所呈现的不同特征,并基于弯管导波频散曲线,以低频L(0,1)模态导波为研究对象,实验研究了低频L(0,1)模态导波通过管道弯头时的模态变换特征。研究结果发现,当L(0,1)模态导波通过管道弯头时,不仅会发生L(0,1)到F(1,1)的模态变换,还会模态变换出反向L(0,1)模态导波,即弯头反射现象,且随着激励频率的降低和弯头弯曲半径的减小,弯头反射现象愈发明显。研究结果将深化对弯管导波传播特性的认识,推动导波检测技术在复杂管道系统检测中的应用。      

Study on energy attenuation of ultrasonic guided waves going through girth welds

Ultrasonic guided wave is introduced as a new non-destructive long range pipe inspection method. It can be used to inspect pipe which is inaccessible to other conventional NDT methods, and rapid, long distance inspection can be achieved. An investigation of the guided ultrasonic waves traveling along pipe with special geometry characteristics, such as elbow, several girth welds, and some artificial defects is described. In this paper, factors that may cause attenuation of ultrasonic guided waves are discussed and energy attenuation of longitudinal and torsional guided waves is studied on an experimental pipe having seven girth welds. Good agreement has been obtained between the experiments and the predictions. In the end, the detection sensitivity and locating precision of two guided waves, namely longitudinal and torsional, were compared on defects, such as notch, burr and branch.     

Propagation phenomena of wideband guided waves in a bended pipe

Ultrasonic guided waves in pipes have been anticipated as a rapid screening technique for pipe inspection because of their long-range propagation due to low energy leakage. In this paper, the propagation phenomena of guided waves in a bended pipe were investigated using a wideband laser ultrasonic system. The laser ultrasonic system, together with wavelet transformation, is a powerful tool for observing the dispersive phenomena intrinsic to guided waves. Bended stainless steel (SUS304) pipes with 6-mm outer diameter and 1-mm wall thickness were used in the experiments. The bending angles of the pipes were set to 0 degrees (straight pipe), 10 degrees, 30 degrees, 60 degrees and 90 degrees. The radius of the bend was 12.5 mm in all the pipes. A Q-switched Nd:YAG laser was employed to generate the guided waves. The generated guided waves were detected with a heterodyne interferometer. The obtained time-domain signals and their wavelet coefficients indicated the following two conclusions: (1) The amplitude of the F(1,1) mode converted from the L(0,1) mode increased with the increase of the bending angle. (2) Mode conversions from the L(0,1) to F(1,1) modes and vice versa were clearly observed in the low-frequency range up to around 200 kHz.