纯钨红外光谱发射率特性研究

光谱发射率是一个重要的热物性参数,在辐射测温、热传输计算等领域有着广泛的应用。钨作为一种重要的金属,关于其光谱发射率的研究报道较少。利用黑体炉、傅里叶红外光谱仪、加热装置和光学系统搭建了一套能量对比法光谱发射率测量装置,该装置能够测量3~20μm的光谱发射率,测量装置的整体不确定度优于5%。利用该装置测量了纯钨在4个温度点(573, 673, 773和873 K)的法向光谱发射率,重点探讨了氧化、温度、波长和加热时间对纯钨光谱发射率的影响。研究结果表明:纯钨在表面未氧化的情况下,光谱发射率在几个温度点的变化规律基本一致,且数值相差较小,而当其表面发生氧化后光谱发射率迅速增加,在某些波长处出现了强烈的振荡。表面未氧化时纯钨的光谱发射率受温度的影响较小,随着温度的增加仅出现微小的增加,但是当表面发生氧化后,随温度的升高而迅速增大。纯钨的光谱发射率整体上随着波长的增加而减小,但是当表面发生氧化后,由于表面氧化膜与钨金属基底发生干涉效应,在4, 9, 12.5和16.5μm处均出现了峰值。在573和673 K,纯钨的光谱发射率随着加热时间的增加无明显变化。然而,随着温度的升高,在773和873 K时,光谱发射率随着加热时间增加而增大,在773 K时光谱发射率随加热时间的增加增幅较大,因为在该温度点,纯钨表面刚开始发生氧化,氧化速率较大,在873 K时光谱发射率随加热时间的增加增幅较为平缓,并且随着加热时间的增长呈现稳定的趋势。综上,纯钨的光谱发射率在温度较低和表面未氧化时较为稳定。随着温度的升高,当表面发生氧化后,光谱发射率迅速增大,并且在多个波长位置出现了强烈的振荡。由此可见,纯钨光谱发射率受温度、波长、加热时间的影响较大,在实际应用过程中,特别是在辐射测温过程中,如果把纯钨的光谱发射率看做常数将会带来较大的测量误差。该研究将进一步丰富钨的光谱发射率数据,并为其在科学研究和应用中提供数据支持。     

Ti-6Al-4V合金方向光谱发射率特性研究

利用傅里叶红外光谱仪在温度范围为573～953 K、波长范围为3～20μm下测量Ti-6Al-4V合金在0°～84°下的方向光谱发射率,并系统研究了方向变化对其光谱发射率的影响。实验结果表明,在波长小于10.3μm的短波处,Ti-6Al-4V合金发射率在0°～84°下随角度变化呈现出类似绝缘体的特性,而在大于10.3μm的长波处,其变化呈现出类似金属的特性。该合金的光谱发射率在573～773 K范围内随温度的升高而增大,并且在0°～70°与80°～84°内随波长变化趋势相反。当Ti-6Al-4V合金氧化后,其发射率在60°时达到最大值且非金属特性在长波处随氧化时间增加越来越明显。由此可见,在不同测量角度下,温度、波长和氧化程度等因素对Ti-6Al-4V发射率的影响很大,该研究可以丰富Ti-6Al-4V合金的方向光谱发射率数据库,为辐射测温技术提供数据支持。     

温度和加热时间对大气环境中纯铁光谱发射率的影响

纯铁的光谱发射率受温度的影响很大,尤其是在大气环境中,由于温度升高加剧了表面的氧化,导致其光谱发射率发生了“无规律”变化。基于基尔霍夫定理,利用研制的反射法光谱发射率测量装置对纯铁1.55μm波长的光谱发射率进行了系统的研究,探讨了温度、加热时间等因素对纯铁光谱发射率的影响。研究结果表明：纯铁的光谱发射率随着温度的升高而增大,并且在一定的温度下出现了峰值和谷值,通过分析有氧化层时金属的发射率模型,解释了这种现象的发生。恒温长时间测量结果表明,在不同的温度下,加热时间对光谱发射率的影响不同。研究结果将进一步丰富纯铁的光谱发射率数据,并为其光谱发射率在大气环境中的应用提供了实验依据。     

热辐射体真实温度的测试研究

在辐射测温中，普遍存在一个问题，被测温度物体表面发射率影响很大，而物体的发射率很难确测量，这是因为发射率不仅与材料有关，而且还与波长，温度，表面状态（表面粗糙度，氧化程度等）有关，本文叙述一种利用多波长辐射法测量实际物体真实温度的方法，该方法利用最小二乘法原理拟合出实际热辐射体的光谱发射率曲线，从而使测量目标的真实温度成为可能。     

基于光谱发射率函数基形式不变的辐射测温技术

近年来,随着国防、工业、科技等领域飞速发展,无论是对于军用动力发射系统还是对于民用钢铁冶炼以及高科技新兴产业,辐射温度测量都具有重要意义。尤其在温度极高且伴随着瞬态测温(小于1 μs)需求的场合,多光谱辐射测温法被广泛运用。多光谱辐射测温法是通过选取被测目标多个特征波长,测量特征波长的辐射信息,再假设发射率与波长相关的数学模型,最终求解得到辐射温度。目前,利用该方法实际测温时,光谱发射率都采用固定的假设数学模型,而针对目标在不同温度状态下,该固定模型则无法进行自适应变化。同样,在不同温度下,如何解算最终的发射率和辐射温度也没有普适性的方法。基于普朗克黑体辐射定律,提出一种被测目标在不同温度下光谱发射率函数基形式不变的思想,简称发射率函数基形式不变法。通过该方法,发射率模型可以根据物体在不同温度状态下,函数系数动态改变来进行自适应变化。同时对于如何解算最终的发射率和辐射温度也相应提出了普适性的方法。通过大量仿真验证以及实际测量光谱辐射照度标准灯和溴钨灯温度实验,证明本文提出的方法比现有的光谱发射率处理方法更加简单实用并且能够有效地提高光谱发射率的计算精度,从而提高辐射温度测量精度。同时具有实用性好、应用广泛等特点。     

基于红外光谱的含氧化皮热态锻件温度检测方法

针对大型热态锻件在锻造过程中表面有较厚的氧化皮包裹,导致测温数据存在较大的误差,提出了一种基于红外光谱的测温方法,能有效的消除氧化皮层对测温的影响。该方法通过接收锻件氧化皮表面辐射的红外光谱直接测量氧化皮表面的温度和发射率,然后利用热交换公式推导求出被氧化皮覆盖的热态锻件真实温度。为了更好的抑制接收的红外光谱中各种干扰光谱的透过,提出了三级干涉滤光系统,并利用光谱仿真获得一组最优间隙参数值,提高了测温精度。实验结果表明,该测温方法能够准确测出覆盖有氧化皮高温锻件表面的温度,满足测温精度要求,验证了该测温方法的可行性。     

连铸坯表面发射率的测量研究

铸坯表面发射率是影响铸坯表面温度测量的一项重要的物理参数。利用辐射能比较测量发射率的方法,研制了一套高温铸坯发射率测量装置,其主要由加热系统、角度旋转系统、温度检测系统、真空控制系统以及背景辐射屏蔽系统等5部分组成。利用该装置测量了GCr15钢在不同角度、不同温度及不同氧化程度下的表面发射率。研究表明:角度增加对发射率的影响具有先增大后减小的变化规律;发射率会随着氧化程度的加深而变大,并且发射率极值点所对应的角度逐渐减小;随着温度的增加,发射率会随之增大,但是当温度超过1000℃后,其对发射率的影响较小。当温度为1000℃以上时,深度氧化的GCr15钢发射率的最大不确定度为0.0205。     

300～1123K铜红外光谱发射率特性研究

基于基尔霍夫定律,利用砷化镓(GaAs)半导体激光器作为标准光源研制了一种能够准确实时测量不透明物体光谱发射率的反射式测量装置。利用该装置在300~1 123K之间对黄铜和紫铜两种样品在波长1.55μm处的光谱发射率进行了系统的研究,探讨了温度、氧化、加热时间等因素对两种铜样品光谱发射率的影响。实验结果表明:黄铜和紫铜的光谱发射率均随温度的升高而增大,并且紫铜的光谱发射率始终大于黄铜的光谱发射率,两种样品随温度的光谱发射率曲线均出现了峰值和谷值。通过分析有氧化膜时金属表面的反射模型,得到了金属表面氧化膜厚度的计算公式,并利用该公式估算了紫铜发射率出现峰值和谷值时氧化膜的厚度。恒温长时间测量结果表明:光谱发射率随加热时间出现小幅增大,2h后,由于样品表面氧化达到一定程度,氧化速率开始变缓,样品表面的光谱发射率也随之开始趋于稳定。样品在较高温度处的光谱发射率数值始终大于较低温度处的发射率数值。该研究进一步丰富了铜的光谱发射率数据,并为其光谱发射率的应用提供了实验依据。     

非漫发射体温度测量原理

辐射测温以Planck定律为基础可以在不同的空间位置测量物体表面的发射辐射来反演温度,以实现物体表面温度的非接触测量,具有重要现实意义。Planck定律确立了光谱辐射强度与黑体温度之间的定量关系,然而在辐射测温理论和实践研究中,实际物体表面光谱发射率的复杂性和未知性成为辐射温度精确测量的主要障碍。基于特定的发射率模型,可以在未知晓物体表面发射率的条件下实现物体温度的非接触测量,但此时难于考虑被测物体的非漫发射特征。为了在有限立体角辐射测量条件下实现非漫发射体温度测量,研究中直接从辐射测量方程出发,经过适当数学转化后,提出了辐射测温中的一个新概念一表观发射率,并对其特征进行了分析,结果表明在对非漫发射体进行温度测量时在同一次测量中,表观发射率虽然形式上很复杂但仅是波长的函数,可以直接针对波长进行模型构建,进而可以在有限立体角辐射测量条件下实现非漫发射体温度的封闭求解,进而给出了有限立体角辐射测量条件下非漫发射体的波长和波段测量方程。同时,还对有限面积条件下的温度测量进行了研究,发现如果具有非漫发射特征有限面积上的温度处处相同,基于表观发射率的构建也可以实现温度的封闭求解。     

A3铁、304钢和201钢光谱发射率

随着科学技术日新月异的发展,红外测量技术在遥感、辐射测温、红外隐身、农业、医疗等领域都展现出了重要的应用前景。在花样众多的辐射测量中,材料的发射率是重要的参数之一。为满足材料发射率数据的需求,根据一套自主研制的光谱发射率测量装置对A3铁、304钢以及201钢在不同温度下的光谱发射率进行了精确的测量,并对影响发射率的几个因素做了深入的探究。结果显示：这三种钢材的发射率随温度升高而变大,同等温度下A3铁的发射率要高于304钢和201钢,且材料中的铬含量会降低材料的发射率值。采用XRD分析了三种材料表面氧化后的成分,并探讨了表面成分变化对发射率的影响。结果表明：A3铁氧化后生成不稳定的四氧化三铁Fe₃O₄和氧化亚铁FeO,各种成分的相互转变会导致光谱发射率发生较大的变化,而304钢和201钢表面氧化后主要生成氧化铬,因而光谱发射率也相对比较稳定。另外使用辐射光叠加原理和Christiansen效应成功解释了三种材料的发射率在大约10 μm处出现极大值的现象。该研究极大地丰富了三种材料的光谱发射率数据,为辐射测量技术在三种材料中的应用提供了强有力的数据支撑。     

Fine-grained structure and properties of a Ni<Subscript>2</Subscript>MnIn alloy after a settling plastic deformation

The structure and properties of a polycrystalline Ni–Mn–In Heusler alloy have been studied after a plastic deformation by upsetting. An analysis of points of a martensitic and magnetic phase transformations shows that the martensite transformation takes place at temperatures lower than the Curie point. At high temperatures in the range 930–1110 K the alloy undergoes the phase transformation of ordered phase L2₁ to disordered phase B2, and the melting temperature of the alloy is 1245 K. The flow curves of the alloy cylindrical samples at temperatures 773, 873, and 973 K have been built. An analysis of the alloy microstructure after upsetting at a temperature of 773 K leads to the conclusion that many macrocracks are initiated in the sample. The treatment at 873 and 973 K causes a fragmentation of the grains with grain sizes from several to several dozen micrometers. However, the upsetting at 873 K leads to insignificant scatter in the grain sizes, and the microstructure is more homogeneous and worked out.     

Investigation of the effects of Ni-based alloy K465 on the normal spectral emissivity during oxidation

The normal spectral emissivity of Ni-based alloy K465 during oxidation is experimentally measured at 810, 914 and 998 °C for 12 h in air over the wavelength from 1.3 to 2.4 μm. The combined standard uncertainty of the normal spectral emissivity is less than 3%. The oscillations of the emissivity and the effects of oxidation temperature, heating time and wavelength on the emissivity are investigated. The oscillations of the emissivity are formed by the interference effect between the radiation from the surfaces of the substrate and the oxidation film. The oscillation extremums of the emissivity shift towards larger wavelengths as the oxidation process proceeds. The results show that the normal spectral emissivity increases as the temperature increases at the initial time. The normal spectral emissivity decreases as wavelength increases except for the occurrence of the oscillations of the emissivity. The normal spectral emissivity increases rapidly at the initial heating time, and the change of emissivity becomes slow when the oxidation tends to be saturated gradually. Besides, the emissivity fitting models versus heating time and wavelength are established, which fit the experimental results very well. The emissivity relative errors of the fitting models are less than 4%.     

Effect of upsetting deformation temperature on the formation of the fine-grained cast alloy structure of the Ni–Mn–Ga system

The plastic behavior during deformation by upsetting and its effect on the microstructure in the polycrystalline Ni_2.19Fe_0.04Mn_0.77Ga alloy are studied. The temperatures of martensitic and magnetic phase transformations were determined by the method for analyzing the temperature dependence of the specific magnetization as M _F = 320 K, A _S = 360 K, and T _C = 380 K. Using differential scanning calorimetry, it is shown that the phase transition from the ordered phase L2₁ to the disordered phase B2 is observed in the alloy during sample heating in the temperature range of 930–1070 K. The melting temperature is 1426 K. An analysis of the load curves constructed for sample deposition at temperatures of 773, 873, and 973 K shows that the behavior of the stress–strain curve at a temperature of 773 K is inherent to cold deformation. The behavior of the dependences for 873 and 973 K is typical of hot deformation. After deforming the alloy, its microstructure is studied using backscattered scanning electron microscopy. Plastic deformation of the alloy at study temperatures results in grain structure fragmentation in the localized deformation region. At all temperatures, a recrystallized grain structure is observed. It is found that the structure is heterogeneously recrystallized after upsetting at 973 K due to the process intensity at such a high temperature. The alloy microstructure after plastic deformation at a temperature of 873 K is most homogeneous in terms of the average grain size.     

Spectral emissivity of type E235B low carbon structural steel with different roughnesses

A self-built experimental apparatus was employed to study the spectral emissivity of type E235B low carbon structural steel in the wavelength range 2–15 μm at different temperatures by energy comparison method. The surface roughness and topography of the steel E235B were determined by a roughness tester and a scanning electron microscopy, respectively. And then, the spectral emissivity of steel E235B with six different roughnesses was measured before and after oxidation. The measurement results showed that the spectral emissivity increased with the increasing temperature and surface roughness before oxidation. The effect of roughness on the spectral emissivity is different at different wavelength and temperature ranges. However, the oscillatory behavior of the spectral emissivity was observed after oxidation. To explore the possible reasons for emissivity variation, the changes of surface roughness and optical roughness were investigated after oxidation. It is found that both the surface roughness and optical roughness increased after oxidation. Although the optical roughness can be used as one of the parameters to evaluate the effect of surface roughness on the spectral emissivity, it is insufficient to describe the effect of surface morphology on the spectral emissivity.     

可同时测量真温及光谱发射率的8波长高温计

基于提出的新的多光谱测温法的数据处理方法 ,研制了一种可以自动识别目标真温及光谱发射率的新型多波长高温计。其光路系统采用棱镜分光技术 ,克服了以往用光导纤维分光、干涉滤光片限定工作波长的缺点 ;数据采集系统采用 SA6 8D2 2模块 ,可以实现数据的无线传输。基于提出的新的发射率假设模型 ,使得此多波长高温计可用于大多数工程材料的目标真温及光谱发射率的测量     

基于约束优化的多光谱辐射真温反演算法

多光谱辐射测温是通过测量待测物某点的多个光谱辐射强度信息,通过普朗克公式反演获得真实温度。但是,通过普朗克公式获得的多光谱辐射测温方程组,是欠定方程组,即N个方程,N+1个未知数(N个未知的光谱发射率ε_λi和1个待求真温T)。目前,多采用事先假设一组发射率模型(发射率-波长或发射率-温度模型),假设模型与实际情况如果相符,则反演结果能够满足要求,如果假设模型与实际情况不符,则反演结果误差很大。但是,发射率模型受温度、表面状态、波长等诸多因素影响,难以事先确定发射率模型。因此受未知光谱发射率的制约一直是多光谱辐射测温理论面临的主要障碍,能否在无需任何光谱发射率假设模型的情况下,实现真温和光谱发射率的直接反演一直是多光谱辐射测温理论研究的热点和难点。通过对参考温度模型的分析表明,多光谱辐射测温反演过程的实质是寻找一组光谱发射率,使得每个通道方程解得的真温都相同,如不相同则继续寻找合适的光谱发射率,直到每个通道解得的真温都相等。为此,提出将多光谱辐射测温参考温度模型的求解过程转换为约束优化问题,即在光谱发射率0≤ε_λi≤1的约束条件下,通过梯度投影算法不断寻找光谱发射率,带入多光谱辐射测温参考温度模型方程组后,计算温度反演值的方差,直到每个光谱通道方程获得的温度值应该近似相等,此时各个光谱通道的温度反演值方差最小,这样就把多光谱辐射真温和发射率的反演问题转换为约束优化问题。约束优化算法是解决这一类问题的主要方法,但为了满足Ax≥b的约束条件,将0≤ε_λi≤1分解为ε_λi≥0和-ε_λi≥-1的两个约束条件,从而满足了约束优化问题Ax≥b的约束条件。这样就可以通过约束优化算法在无需任何光谱发射率假设模型的条件下,直接求解真温和光谱发射率。实验采用六种不同光谱发射率分布模式(随波长递增、递减、凸波动、凹波动、“M”型波动、“W”型波动)的材料为研究对象,以验证新算法对不同材料光谱发射率分布反演的适应性,利用Matlab的minRosen函数,选择光谱发射率的初始值均为0.5(取中间值,提高计算效率)。针对六种不同光谱发射率模型的仿真结果表明,新算法无需任何有关发射率的先验知识,对不同发射率模型反演结果均表现较好,在真温1 800 K的情况下,绝对误差均小于20 K,相对误差均小于1.2%,新算法具有无需考虑任何光谱发射率先验知识、反演精度较高及适合于各种发射率模型等优点,进一步完善了多光谱辐射测温理论,在高温测量领域具有良好的应用前景。     

Experimental study of the relationships between the spectral emissivity of brass and the temperature in the oxidizing environment

Effect of surface oxidization on the spectral emissivity of brass is studied over the temperature range from 800 to 1070 K at the wavelength of 1.5 μm. The temperature of brass surface is measured by averaging the two R-type platinum–rhodium thermocouples. The radiant energy emitted by the brass surface is received by an InGaAs photodiode detector. Two kinds of relationships between the spectral emissivity and the temperature are investigated in the oxidizing environment at the elevated temperature. One is the variation of spectral emissivity with the heating-duration time at the given temperature. The other is the variation of spectral emissivity with the temperature at the given heating-duration time. The interference effect of radiation coming from the brass surface and coming from the oxidization film is discussed when the oxidation film on the surface is grown. The resonant structures of spectral emissivity are observed during the whole heating period, in particular at the early stage of heating duration. The analytic formula of spectral emissivity versus the temperature is derived at the heating-duration time of 30, 60, 90, 120, 150, 180, 210, 240, 270 and 300 min, respectively. The conclusion is obtained that coefficients of analytic expressions between the spectral emissivity and the temperature are different from each other for the experimental results obtained at the different heating-duration time, though the polynomial functional form is suitable to fit all the measurements obtained in the present work.     

Spectral emissivity modeling of steel 201 during the growth of oxidation film over the temperature range from 800 to 1100 K in air

This study explores the spectral emissivity modeling of steel 201 during the growth of oxidation film over the temperature range from 800 to 1100 K at 1.5 μm. The radiance coming from the specimen is received by an InGaAs photodiode detector. The specimen temperature is obtained by averaging the two platinum–rhodium thermocouples, which are tightly welded in the front surface of specimen near the measuring area viewed by the detector. The variation of spectral emissivity with the temperature is studied at a given heating time. The variation of spectral emissivity with the heating time is evaluated at a definite temperature. The strong oscillations of spectral emissivity are observed and discussed in detail, which originate from the interference effect between the radiation stemming from the oxidization film on the specimen surface and the radiation coming from the specimen surface. The measurement uncertainties of spectral emissivity contributed only by the surface oxidization are about 3.2–14.1%. At a given heating time, the variation of spectral emissivity with the temperature abides well by a simple analytic functional form. And at a definite temperature, the variation of spectral emissivity with the heating time can also be well reproduced by fitting except for the periodical oscillations.     

发射率限定辐射测温原理

辐射测温技术随着辐射测量传感器技术的进步而不断进步,已经由单波长测温发展到多波长和多波段测温,由点温测量发展到二维甚至三维温度场测量。但是在辐射测温更精确反演方面,却很难克服因发射率未知性而引起的模型构建误差。发射率行为难以确定并极大地影响了测温精度,急需发展一种具有通用性,不受发射率具体行为限制,具有较高稳定性的辐射测温方法。双波长测温适用于发射率具有灰体行为的物体温度测量,一系列的发射率补偿算法和波长选择方法均未能很好地实现通用性测量,往往直接单色测量可能误差比比色法更小。多波长测温得到广泛应用,但并不是波长越多越好,发射率模型仍然具有较大局限性。提出了发射率直接限定算法和发射率松驰限定算法来反演温度。在发射率限定条件相同时,这两种方法是等价的。发射率松驰限定算法基于最小二乘算法和松驰因子进行真温求解。推导了松驰限定法的误差传递公式,发现在保证测量信号强度的前提下,λT越小温度误差越小;发射率行为对温度相对误差具有重要影响,在相同的λT条件下,发射率随波长变化越大,在限定区间上覆盖越均匀,测量误差越小。但从直接限定算法可以看出所测波长数越多,测量误差越小。两种方法均可以看出,减少限定区间长度也可以显著地提高测量精度。