超声波显像管振动清洗机的研制

本文介绍一种无需任何清洗液且有别于常规超声波清洗机理的超声波显像管振动清洗机。从理论上分析说明超声波干振动清洗的机理和方法，阐明各超声参量的选取标准和超声振动系统中应注意的问题。     

超声波清洗设备的目前发展方向

超声波清洗设备的发展方向目前有二个：一个是从单缸机到多缸机或自动化的超声清洗生产线;另一个是,从低频超声清洗机到高频超声清洗机。     

CQQ-1型超声汽相清洗机

上海超声波仪器厂最新研制成功的CQQ-1型超声汽相清洗机是一台新颖的清洗设备,它在超声清洗基本功能上采用了目前最理想而又广泛使用的三氟三氯乙烷及其共沸物作为清洗液,该清洗设备既具有汽相清洗特性,又有超声清洗优点,是目前世界上较流行而又普遍使用的清洗设备。它具有快捷和有效清除人工或机械难以去掉污垢的能力,因此,CQQ-1型超声汽相清洗机的问世,将成为电子元器件、精密机械、光学、     

测试大功率超声清洗机功率和效率的简易方法

从大功率超声清洗机电源输入到换能器的电流、电压波形皆非正弦波形。采用本文介绍的求和近似法,可以测试电流、电压的有效值以及平均功率。我们用求和近似法对大功率超声清洗机电源的电流、电压、电功率以及输入到超声换能器的电流、电压、电功率进行了测试,并用量热法对清洗槽获得的声功率也进行了测试。由测试结果计算出电源和超声换能器的效率。与已发表的结果比较接近。该方法可靠、直观、而且成本低,适合于生产厂家在现场进行测试与实验。     

可关断可控硅超声清洗机

可关断可控硅,在控制极加正脉冲可使其导通,加负脉冲可使其关断;且其功率增益较大,故较适合于超声频功率逆变.本文介绍了用可关断可控硅制成的超声清洗机的实际电路和效果.     

UC-40500调频超声清洗机

一、用途 UC-40500调频超声清洗机(见图1)是中国科学院东海研究站为开发应用而研制的新产品,适用于工厂、实验室、医院清洗,有一定批量的加工件及产品。特别适用于清洗几何形状复杂、含有盲孔深缝、手工难于     

超声波清洗技术及应用

 超声波是频率在人耳听觉范围上限(16kHz～20kHz)以上的声波,超声波因其频率高、方向性强、穿透本领大,尤其是在液体中能产生空化现象等特点,已被广泛应用到许多领域。超声波应用技术甚多,主要分为检测超声、医学超声、声表面波、功率超声及高频超声等,超声波清洗技术(以下简称“超声清洗”)是功率超声应用最广泛的一种。超声清洗有时被称“无刷清洗”,把工件放入超声清洗机中,无需任何刷、搓、滚动等清洗动作,污物“自动”从工件表面脱落,一会儿就干净如新,看起来非常神奇,那么,它究竟是怎样清洗的呢?     

超声波清洗工艺实践

<正> 我厂使用的是一台CX-1型六槽超声波清洗机,它用了四台频率为22±2千赫兹,功率250瓦的超声波发生器,超声波发生器在工作中产生超音频电能,经换能器把电磁振荡转换成机械振动,从而在清洗液中产生超声场达到超声清洗的目的。目前,国内同行在研究超声波清洗的工艺规范和通用夹具方面已经积累了丰富的经验,但这一新技术距稳定应用于生产并完全达到理想的清洗效果还有一定的距离。工艺流程和合     

VMOS大功率器件超声波清洗机系列产品试制成功

北京市新技术产业试验区的金星超声波应用技术研究所最近完成了VMOS大功率管超声波发生器及VMOS超声波清洗机。。其超声波功率从150W至1000W,频率为35KC和28KC,构成了新型的超声波清洗机系列。VMOS功率器件与晶体管比具有高开关速度、低开关损耗,低拖尾电流、对温度不敏感、无二次击穿,栅极电压激励所需信号功率小等优点,这使得VMOS超声波清洗机发生器可靠性高、效率高、体积小、重量轻。采用大功率VMOS器件制做超声波清洗     

超声波清洗工艺小结

我们在清洗光学零件时,使用一台自制的八槽圆链自动超声波清洗机。此台清洗机主要利用超声波技术空穴原理及各种清洗液对污物的溶解能力,即利用机械化学作用来清洗各科光学零件上附着的污物。我们开始使用八槽超声波清洗机清洗光学零件时,碰到一些问题。例如对光学零件非抛光面上附着的氧化铈不易清洗掉,后在北京日用化学研究所和天津轻化所的大力帮助下,经过多次试验,终于解决了氧化铈的清洗问题。还有使用的三氯乙烯清洗液毒性较大,危害工人     

超声焊接全状态频率跟踪算法*

与超声塑料焊接相比，超声金属焊接负载重且变化剧烈，容易导致换能器出现无阻性点状态或者频率误跟踪。现有的频率跟踪方法往往只能在换能器有阻性点的状态下正常工作，在出现误跟踪时也无法自动复位。针对上述问题，本文基于梅森等效电路，推导出一种能够同时适配于谐振频率与反谐振频率，能够自行判断是否误跟踪频率跟踪算法。当换能器处于无阻性点状态时，算法将自动把跟踪目标变为相位差最小点，实现全状态频率跟踪。算法利用三个不同频率及其发波时换能器的电压电流相位进行计算，以此算出理想的频率跟踪步长和方向。最后通过MATLAB对算法进行仿真，验证算法在目标频率发生非线性变化时频率跟踪的效果。结果表明，新算法能够实现误跟踪的自复位和全状态频率跟踪，同时能在启动后10ms以内完成频率跟踪，跟踪精度达0.1hz。     

Frequency scanning ultrasonic pulse echo reflectometer

The frequency scanning ultrasonic pulse echo reflectometer (FSUPER) is a device which can be used to measure the ultrasonic velocity, attenuation coefficient and specific acoustic impedance of liquid samples as a function of frequency (0.3–6 MHz).     

Effect of ultrasonic frequency on size distributions of nanosized mist generated by ultrasonic atomization

Ultrasonic atomization is used to produce fine liquid mists with diameter ranges below 100 nm. We investigated the effect of the frequency on the size distribution of ultrasonic mist. A bimodal distribution was obtained for the mist generated by ultrasonic atomization with a wide-range particle spectrometer. The peak diameter decreased with increasing frequency, and the number concentration of the mist increased in the smaller range. We determined the relation between the size distribution of the mist and the ultrasonic frequency, and we proposed a generation mechanism for the ultrasonic nanosized mist based on the amount of water vapor around the liquid column. Increasing the power intensity and density by changing the surface diameter of the ultrasonic oscillator affected the number concentration and size distribution of the nanosized mist. Using this technique, the diameter of the mist can be controlled by changing the frequency of the ultrasonic transducer.     

Optical processing with twin ultrasonic light modulators

A collinear optical heterodyne system with twin ultrasonic light modulators (ULM) is considered within the Raman-Nath regime. The zeroth order beam of light emerging from the first ULM enters the second ULM and splits into the diffraction spectrum with the frequencies shifted by integral multiples of the driving sound frequency. For the purpose of photomixing, the positive or negative first order beam in this spectrum can be superposed on the first order beam of light from the first ULM which passes through the second ULM without deflection, and comes to the same location as the other. Experimental verification is successfully carried out by producing a beat signal of light with a difference frequency between two sound frequencies. It is demonstrated analytically that a convolution or correlation function between two time varying signals can be obtained, according to whether the beat signal of light has the sum or difference frequency of the two driving sound frequencies. The sum or difference frequency can be generated as one of the sound waves proceeds in the same or reverse direction as the other.     

Analysis of the sandwich piezoelectric ultrasonic transducer in coupled vibration

The coupled vibration of the sandwich piezoelectric transducer with a large cross-section is analyzed using an approximate analytic method. The resonance frequency equations of the transducer are derived and the effect of the geometrical dimensions on the resonance frequency is studied. It is illustrated that when the radial vibration in the transducer is considered, the vibration of the sandwich transducer becomes more complex. Apart from the longitudinal resonance frequency, the radial resonance frequency can also be obtained. For comparison, numerical methods are also used to simulate the coupled vibration; the resonance frequency and the vibrational displacement distribution are computed. Compared with one-dimensional longitudinal theory, the radial dimensions of the transducer are no longer limited because the coupled vibration is considered. Compared with numerical methods, the physical meaning of the analytic method is concise. It is illustrated that the resonance frequencies obtained from the coupled resonance frequency equations are in good agreement with those from numerical methods, and they are in better agreement with the measured results than those from one-dimensional theory. Since the radial and the coupled vibration are considered in the analysis, more resonance frequencies can be obtained. Therefore, using the coupled resonance frequency equations, the sandwich transducer with multifrequency or wide frequency bandwidth can be designed and used in ultrasonic cleaning, ultrasonic sonochemistry and other applications.     

闭合裂纹非共线混频超声检测试验研究

针对结构中微裂纹检测难题,发展了一种闭合裂纹非共线混频超声检测方法。在对非共线混频超声检测机理分析基础上,进行了结构中疲劳裂纹混频非线性超声检测实验。对有无裂纹试件中检测信号进行了滤波和时频分析,结果表明,可根据信号滤波后时域波形中是否存在明显的混频波包或时频分析中是否存在明显的和频分量,实现有无闭合裂纹的判识;通过移动激励探头的位置,控制两列入射声波在试件中的交汇位置,实现试件中不同深度位置的混频非线性检测。并根据测得的混频非线性系数沿试件深度方向上分布,实现了闭合裂纹沿深度方向上长度的测量。研究工作为结构中微裂纹定量评价做了有益探索。      

On estimating the center frequency of ultrasonic pulses

In this paper we propose a new technique for estimating the center frequency of the ultrasound pulse from records of backscattering noise. We start by considering that the conventional maximum frequency method can be seen as a filtering (differentiator) of the pulse spectrum magnitude followed by a searching for the zero-crossing value. The new approach replaces the differentiator by a Hilbert transformer. We show in the paper that the proposed method has less variance than the maximum frequency method. In particular, we analyse the performance assuming that the real cepstrum method is used for extracting pulse spectrum magnitude. We give an upper bound for the variance reduction when practical criteria are applied for fitting the cepstrum cut-off frequency. The analytical work is verified by real and simulated data.     

声子晶体结构在功率超声换能器中的应用*

该文提出了一种二维声子晶体结构模型,并将该模型应用于横向尺寸较大的功率超声换能器的前盖板中,避免了形成耦合振动对换能器的影响,从而优化了该类换能器的工作性能。首先设计了一种具有近周期性结构的圆柱形孔的前盖板,然后研究了声子晶体结构前盖板散射体的半径大小和高度对换能器共振频率以及前盖板带隙的影响。结果表明,随着散射体半径和高度的增大,换能器的共振频率会随之发生改变,带隙范围也在发生变化,可以通过调节使换能器的共振频率处于声子晶体的带隙范围内,可以有效抑制换能器的横向振动。     

Development of non-destructive bond monitoring techniques for ultrasonic bonders

Simulation of an ultrasonic bonding tool was performed to formulate and analyse the relationships between the boundary conditions due to loading at the bond-tool interface and the measured parameters, such as the ultrasonic frequency and the input impedance variations during the bonding process. It is believed that improved process monitoring techniques can be developed based on the functional dependence between the ultrasonic frequency, input impedance variations and the boundary conditions at the bond-tool interface. Both experimental and simulation results obtained indicate that a strong dependence exists between the load, resonant frequency and the input impedance in an ultrasonic bonder. Resonant frequency was observed to increase as the loading on the bond surface increases.     

Entrainment and stimulated emission of ultrasonic piezoelectric auto-oscillators

Theoretical modeling and laboratory tests are conducted for nonlinear auto-oscillating piezoelectric ultrasonic devices coupled to reverberant elastic bodies. The devices are shown to exhibit behavior familiar from the theory of coupled auto-oscillators. In particular, these spontaneously emitting devices adjust their limit-cycle frequency to the spectrum of the body. It is further shown that the auto-oscillations can be entrained by an applied field; an incident wave at a frequency close to the frequency of the natural limit cycle entrains the oscillator. Special attention is paid to the phase of entrainment. Depending on details, the phase is such that the oscillator can be in a state of stimulated emission: the incident field amplifies the ultrasonic power emitted by the oscillator. These behaviors are essential to eventual design of an ultrasonic system that would consist of a number of such devices all synchronized to their mutual field, a system that would be an analog to a laser. A prototype uaser is constructed.