Superhydrophobic cotton fabric fabricated by electrostatic assembly of silica nanoparticles and its remarkable buoyancy

Highly hydrophilic cotton fabrics were rendered superhydrophobic via electrostatic layer-by-layer assembly of polyelectrolyte/silica nanoparticle multilayers on cotton fibers, followed with a fluoroalkylsilane treatment. The surface morphology of the silica nanoparticle-coated fibers, which results in the variety of the hydrophobicity, can be tailored by controlling the multilayer number. Although with the static contact angle larger than 150°, in the case of 1 or 3 multilayers, the fabrics showed sticky property with a high contact angle hysteresis (>45°). For the cotton fabrics assembled with 5 multilayers or more, slippery superhydrophobicity with a contact angle hysteresis lower than 10° was achieved. The buoyancy of the superhydrophobic fabric was examined by using a miniature boat made with the fabric. The superhydrophobic fabric boat exhibited a remarkable loading capacity; for a boat with a volume of 8.0 cm³, the maximum loading was 11.6 or 12.2 g when the boat weight is included. Moreover, the superhydrophobic cotton fabric showed a reasonable durability to withstand at least 30 machine washing cycles.     

Fabrication of superhydrophobic cotton fabrics by silica hydrosol and hydrophobization

Superhydrophobic cotton fabrics were prepared by the incorporation of silica nanoparticles and subsequent hydrophobization with hexadecyltrimethoxysilane (HDTMS). The silica nanoparticles were synthesized via sol-gel reaction with methyl trimethoxy silane (MTMS) as the precursor in the presence of the base catalyst and surfactant in aqueous solution. As for the resulting products, characterization by particle size analyzer, scanning electron microscopy (SEM), scanning probe microscopy (SPM), X-ray photoelectron spectroscopy (XPS), and thermal gravimetric analysis (TGA) were performed respectively. The size of SiO₂ nanoparticles can be controlled by adjusting the catalyst and surfactant concentrations. The wettability of cotton textiles was evaluated by the water contact angle (WCA) and water shedding angle (WSA) measurements. The results showed that the treated cotton sample displayed remarkable water repellency with a WCA of 151.9° for a 5 μL water droplet and a WSA of 13° for a 15 μL water droplet.     

Fabrication of a superhydrophobic ZnO nanorod array film on cotton fabrics via a wet chemical route and hydrophobic modification

A superhydrophobic ZnO nanorod array film on cotton substrate was fabricated via a wet chemical route and subsequent modification with a layer of n-dodecyltrimethoxysilane (DTMS). The as-obtained cotton sample was characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS), scanning probe microscope (SPM) and X-ray photoelectron spectroscopy (XPS), respectively. The wettability of the cotton fabric sample was also studied by contact angle measurements. The modified cotton fabrics exhibited superhydrophobicity with a contact angle of 161° for 8 μL water droplet and a roll-off angle of 9° for 40 μL water droplet. It was shown that the proper surface roughness and the lower surface energy both played important roles in creating the superhydrophobic surface, in which the Cassie state dominated.     

Treatment of Cotton Fabrics by Ammonium Palmitate in a Supercritical CO<Subscript>2</Subscript> Medium

Experimental results on the solubility of ammonium palmitate as a potential fabric water-repellent agent in supercritical carbon dioxide (SC-CO₂)—pure and modified with acetone and dimethyl sulfoxide—are presented. The measurements are performed at temperatures 318.2 and 328.2 K in the pressure range from 10.0 to 32.5 MPa in a dynamic regime. The experimental solubility data are described using the Peng–Robinson equation of state. The results of treatment of various types of cotton fabrics by ammonium palmitate in SC-CO₂ are presented. The contact (wetting) angle of the treated samples is determined and the increase in their hydrophobicity is demonstrated.     

Super-hydrophobic surface on pure magnesium substrate by wet chemical method

A layer of flower-like super-hydrophobic film was fabricated on pure Mg surface by chemical etching in H₂SO₄, H₂O₂ and subsequent immersion in stearic acid (CH₃(CH₂)₁₆COOH) ethanol solution. The super-hydrophobic surface showed a static water contact angle of 154° with the sliding angle of about 3°. With scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and Fourier-transform infrared (FT-IR) spectrometer, the microstructure and composition of the sample were analyzed. Results showed that the flower-like structure and the bonding of the CH₃(CH₂)₁₆COO⁻ on Mg surface can be responsible for the superior water-repellent property. Electrochemical impedance spectroscopy revealed that the transfer resistance of super-hydrophobic surface was increased about four times than bare Mg after one-hour immersion in 0.1 mol/L NaCl solution.     

Enhancement in hydrophobicity of silica films using metal acetylacetonate and heat treatment

Water is one of the most affecting chemicals that can cause damage to the solid surface. To protect the surface due to the action of water, the surface should be made hydrophobic. In the present study, the improvement in hydrophobicity of silica films using metal acetylacetonate (M-acac) by employing heat treatment to methyltrimethoxy silane (MTMS) based silica coatings is reported as a novel attempt. Instead of following the established trends of the surface derivatization or co-precursor method, iron acetylacetonate Fe(acac)₃, copper acetylacetonate Cu(acac)₂ and heat treatment were used to incorporate hydrophobicity with silica coatings. As M-acac is readily soluble in organic solvents, Fe(acac)₃ and Cu(acac)₂ were dissolved in methanol (MeOH) and their concentration was varied from 0 to 0.025 M. The coating solution was prepared by optimizing molar ratio of MTMS:MeOH:basic H₂O to 1:7.15:6.34, respectively. Gelation time (t_g) for Cu(acac)₂ containing silica sol and that containing Fe(acac)₃ were noted to be 30 and 55 min, respectively. The substrates were taken out after gelation and heat treated at 150 °C for 2 h. The heat treated films showed a dramatic increase in the static water contact angle from 82° to as high as 142°.     

In situ sonosynthesis of nano TiO2 on cotton fabric

Here, titanium dioxide nanoparticles (NPs) were sonosynthesized and loaded simultaneously onto the cotton fabric. Titanium tetra isopropoxide (TTIP) was used as precursor and ultrasonic irradiation was utilized as a tool for synthesis of TiO₂ in low temperature with anatase structure and loading nanoparticles onto the cotton fabric. TiO₂ loaded cotton fabric was characterized by XRD, FE-SEM, EDS, and XRF. Moreover, several properties of the treated cotton fabrics such as self-cleaning, UV protection, washing durability, and tensile strength were studied. The effect of variables, including TTIP concentration and sonication time, was investigated based on central composite design (CCD) and response surface methodology (RSM). The results confirmed formation of anatase TiO₂ nanoparticles with 3–6 nm crystalline size loaded onto the cotton fabric at low temperature (75 °C) that led to good self-cleaning and UV-protection properties. The excellent UV-protection rating of the treated fabric maintained even after 25 home launderings indicating an excellent washing durability. Interestingly, sonochemical method had no negative influence on the cotton fabric structure. The statistical analysis indicated significant effect of both TTIP concentration and sonication time on the content of the loaded TiO₂ on the fiber and self-cleaning properties of the fabric.     

Transparent Superhydrophobic silica coatings on glass by sol-gel method

Wetting behavior of solid surfaces is a key concern in our daily life as well as in engineering and science. In the present study, we demonstrate a simple dip coating method for the preparation of Thermally stable, transparent superhydrophobic silica films on glass substrates at room temperature by sol-gel process. The coating alcosol was prepared by keeping the molar ratio of methyltriethoxysilane (MTES), trimethylmethoxysilane (TMMS), methanol (MeOH), water (H₂O) constant at 1:0.09:12.71:3.58, respectively with 13 M NH₄OH throughout the experiments and the films were prepared with different deposition time varied from 5 to 25 h. In order to improve the hydrophobicity of as deposited silica films, the films were derivatized with 10% trimethylchlorosilane (TMCS) as a silylating agent in hexane solvent for 24 h. Enhancement in wetting behavior was observed for surface derivatized silica films which showed a maximum static water contact angle (172°) and minimum sliding angle (2°) for 25 h of deposition time. The superhydrophobic silica films retained their superhydrophobicity up to a temperature of 550 °C. The silica films were characterized by field emission scanning electron microscopy (FE-SEM), surface profilometer, Fourier transform infrared (FT-IR) spectroscopy, thermo-gravimetric and differential thermal analysis (TG-DTA), percentage of optical transmission, water contact angle measurements. The imperviousness behavior of the films was tested with various acids.     

Room temperature synthesis of water repellent silica coatings by the dip coat technique

The present paper describes the room temperature synthesis of dip coated water repellent silica coatings onto stainless steel substrates using 1,1,1,3,3,3-hexamethyldisilazane as a surface modifying agent. The hydrophobic property of the silica coating was enhanced by increasing its surface roughness, which was achieved by a proper control over the MeOH/TMOS molar ratio (S) during the synthesis. The contact angle of a water droplet (10 μl) increased from 72° to 145° with an increase in the S value from 9.1 to 36.4. The silica coating showed a minimum sliding angle of 15° for a water droplet of 10 μl. The water repellent silica coatings are thermally stable up to a temperature of 340 °C. The results have been discussed by taking into consideration the contact angle measurements, surface morphology and sol-gel parameters.     

Enhancement of the hydrophobicity of silk fabrics by SF6 plasma

Hydrophobic properties are of interest in fabric and textile manufacture. We have used radio-frequency inductively coupled SF₆plasma to modify the surface of Thai silk fabrics for the enhancement of the hydrophobic property. The water contact angle of fabrics increased from 0°up to 145°after SF₆ plasma treatment. The measured water absorption time was found to depend upon the treatment time and RF power, for SF₆ pressures lower than 0.05 Torr. At higher SF₆ pressures, all samples achieved absorption times in excess of 200 min, regardless of the treatment time and RF power. The morphology changes of fabrics after plasma treatment were characterized by scanning electron microscopy and atomic force microscopy. After plasma treatment, the RMS surface roughness of the fibres increased from about 10 to 30 nm. From X-ray photoelectron microscopy analysis, we found that the hydrophobicity of the fabrics is the highest when the fluorine/carbon ratio at the surface increases. A small decrease of the oxygen/carbon ratio was also observed on the fabrics that showed the longest absorption times.     

Preparation, optical properties, magnetic properties and thermal stability of core-shell structure cobalt/zinc oxide nanocomposites

Cobalt nanoparticles coated with zinc oxide can form composite spheres with core-shell structure. This coating process was based on the use of silane coupling with agent 3-mercaptopropyltrimethoxysilane (HS-(CH₂)₃Si(OCH₃)₃, MPTS) as a primer to render the cobalt surface vitreophilic, thus it renders cobalt surface compatible with ZnO. X-ray photoelectron spectroscopy (XPS) was used to gain insight into the way in which the MPTS is bound to the surface of the cobalt nanoparticles. The morphological structure, chemical composition, optical properties and magnetic properties of the product were investigated by using transmission electron microscopy (TEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS), photoluminescence (PL) spectroscope and vibrating sample magnetometer (VSM). It was found that the Co/ZnO core-shell structure nanocomposites exhibited both of favorable magnetism and photoluminescence properties. Results of the thermogravimetric analysis (TGA) and differential thermal analysis (DTA) indicated that the thermal stability of cobalt/zinc oxide was better than that of pure cobalt nanoparticles.     

Control on wetting properties of spin-deposited silica films by surface silylation method

Control on the wettability of solid materials by liquid is a classical and key issue in surface engineering. Optically transparent water-repellent silica films have been spin-deposited on glass substrates at room temperature (∼27 °C). The wetting behavior of silica films was controlled by surface silylation method using dimethylchlorosilane (DMCS) as a silylating reagent. A coating sol was prepared by keeping the molar ratio of methyltrimethoxysilane (MTMS) precursor, methanol (MeOH) solvent, water (H₂O) constant at 1:8.8:2.64 respectively, with 4 M NH₄OH as a catalyst throughout the experiments and the amount of DMCS in hexane was varied from 0 to 12 vol.%. It was found that with an increase in vol.% of DMCS, the water contact angle values of the films increased from 78° to 136°. At 12 vol.% of DMCS, the film shows static water contact angle as high as 136° and water sliding angle as low as 18°. The hydrophobic silica films retained their water repellency up to a temperature 295 °C and above this temperature the films show superhydrophilic behavior. These results are compared with our earlier research work done on silylation of silica surface using hexamethyldisilazane (HMDZ) and trimethylchlorosilane (TMCS). The hydrophobic silica films were characterized by taking into consideration the Fourier transform infrared (FT-IR) spectroscopy, thermo gravimetric-differential thermal (TG-DT) analyses, scanning electron microscopy (SEM), atomic force microscopy (AFM), % of optical transmission, thermal and chemical aging tests, humidity tests, static and dynamic water contact angle measurements.     

Preparation of superhydrophobic films on titanium as effective corrosion barriers

Stable superhydrophobic films were prepared on the electrochemical oxidized titania/titanium substrate by a simple immersion technique into a methanol solution of hydrolyzed 1H,1H,2H,2H-perfluorooctyltriethoxysilane [CF₃(CF₂)₅(CH₂)₂Si(OCH₂CH₃)₃, PTES] for 1 h at room temperature followed by a short annealing at 140 °C in air for 1 h. The surface morphologies and chemical composition of the film were characterized by means of water contact angle (CA), field emission scanning electron microscopy (FESEM), atomic force microscope (AFM) and X-ray photoelectron spectroscopy (XPS). The water contact angle on the surface of this film was measured to be as high as 160°. SEM images showed that the resulting surfaces exhibited special hierarchical structure. The special hierarchical structure along with the low surface energy leads to the high surface superhydrophobicity. The corrosion resistance ability and durance property of the superhydrophobic film in 3.5 wt.% NaCl solution was evaluated by the electrochemical impedance spectroscopy (EIS). The anticorrosion properties of the superhydrophobic film are compared to those of unmodified pure titanium and titania/titanium substrates. The results showed that the superhydrophobic film provides an effective corrosion resistant coating for the titanium metal even with immersion periods up to 90 d in the 3.5 wt.% NaCl solution, pointing to promising future applications.     

Superhydrophobic wind turbine blade surfaces obtained by a simple deposition of silica nanoparticles embedded in epoxy

Samples of wind turbine blade surface have been covered with a superhydrophobic coating made of silica nanoparticles embedded in commercial epoxy paint. The superhydrophobic surfaces have a water contact angle around 152°, a hysteresis less than 2° and a water drop sliding angle around 0.5°. These surfaces are water repellent so that water drops cannot remain motionless on the surface. Examination of coated and uncoated surfaces with scanning electron microscopy and atomic force microscopy, together with measurements of water contact angles, indicates that the air trapped in the cavity enhances the water repellency similarly to the lotus leaf effect. Moreover, this new coating is stable under UVC irradiation and water pouring. The production of this nanoscale coating film being simple and low cost, it can be considered as a suitable candidate for water protection of different outdoor structures.     

Wetting and superhydrophobic properties of PECVD grown hydrocarbon and fluorinated-hydrocarbon coatings

Wetting characteristics of micro-nanorough substrates of aluminum and smooth silicon substrates have been studied and compared by depositing hydrocarbon and fluorinated-hydrocarbon coatings via plasma enhanced chemical vapor deposition (PECVD) technique using a mixture of Ar, CH₄ and C₂F₆ gases. The water contact angles on the hydrocarbon and fluorinated-hydrocarbon coatings deposited on silicon substrates were found to be 72° and 105°, respectively. However, the micro-nanorough aluminum substrates demonstrated superhydrophobic properties upon coatings with fluorinated-hydrocarbon providing a water contact angle of ∼165° and contact angle hysteresis below 2° with water drops rolling off from those surfaces while the same substrates showed contact angle of 135° with water drops sticking on those surfaces. The superhydrophobic properties is due to the high fluorine content in the fluorinated-hydrocarbon coatings of ∼36 at.%, as investigated by X-ray photoelectron spectroscopy (XPS), by lowering the surface energy of the micro-nanorough aluminum substrates.     

Superhydrophobic surfaces prepared from water glass and non-fluorinated alkylsilane on cotton substrates

Superhydrophobic surfaces have been successfully prepared by sol-gel method using water glass as starting material. Such surfaces were obtained first by dip-coating the silica hydrosols prepared via hydrolysis and condensation of water glass onto cotton substrates, then the surface of the silica coating was modified with a non-fluoro compound, hexadecyltrimethoxysilane (HDTMS), to gain a thin film through self-assembly, superhydrophobicity with a water contact angle higher than 151° can be achieved. The morphology and surface roughness were characterized by SEM and AFM.     

Experimental and statistical analysis of dielectric barrier discharge plasma effect on sonochemically TiO2 coated cotton fabric using complete composite design

A single step ultrasonic biosynthesis method was used to synthesize and coat TiO₂ nanoparticles onto DBD plasma functionalized raw cotton. Titanium isopropoxide was reduced with aloe vera plant extract into TiO₂ nanoparticles. The effect of DBD plasma treatment on self-cleaning property of TiO₂ coated fabric was optimized statistically by using a complete composite design. To induce functional groups on the cotton fabric surface, the fabric was pre-treated with DBD plasma over various periods of time. The plasma exposure time, molarity of solution and ultrasonication time were optimized using complete composite design package. TiO₂ nanoparticles revealed spherical shape and anatase phase with average crystallite size of 10.46 nm. The statistically optimized plasma exposure time, molarity and sonication time was 7 min, 0.80 and 75 min, respectively. The plasma activation of fabric significantly improved the adsorption, tensile strength and self-cleaning ability of TiO₂ coated fabric.     

Fabrication of superhydrophobic coating via a facile and versatile method based on nanoparticle aggregates

Herein, we report a facile and low cost method for the fabrication of superhydrophobic surface via spin coating the mixture of polydimethylsiloxane precursor (PDMS) and silicon dioxide (SiO₂) nanoparticles. The surface hydrophobicity can be well tuned by adjusting the weight percent of PDMS and SiO₂. The water contact angle (WCA) can increase from 106.8 ± 1.2° on PDMS film to 165.2 ± 2.3° on PDMS/SiO₂ coating, companying with a change from adhering to rolling which was observed from tilting angle (TA) characterization. Multi-scale physical structures with SiO₂ nanoparticle aggregates and networks of SiO₂ nanoparticle aggregates are characterized by scanning electron microscopy (SEM) and atomic force microscope (AFM), and they can be observed more clearly from the AFM images treated with software (WSxM). Then the relationship between surface hydrophobicity and structures is further discussed based on Wenzel and Cassie models, indicating that the appearance of networks of nanoparticle aggregates is important in the Cassie state. The superhydrophobic coating can keep the superhydrophobicity at least for one month under environment conditions and readily regenerate after mechanical damage. Additionally, the superhydrophobic coating can be fabricated using other methods including dip coating, spray coating and casting. Thus, a large area of superhydrophobic coatings can be easily fabricated. Therefore the range of possible applications for these facile and versatile methods can be expanded to various actual conditions.     

Simple treatment of cotton textile to impart high water repellent properties

We describe two methods to impart the water repellency for the surface of cotton fabric, using a commercially available and a laboratory synthesized fluoroalkylsiloxanes. To characterize the wettability and the durability of water repellent properties of hydrophobic coating produced, we have studied the advancing water contact angles, rolling angles and the evolution of water contact angle in time during a continuous contact of the surface with the water drop. The quality of the coatings was also assessed after the washing procedure. The analysis of the wettability of hydrophobized fabrics indicated that a better effect, leading to the superhydrophobic state of the surface, was observed when the surface relief of the fabric with the coating is determined by not only the structure and braiding of the fabric, but also the additional elements of texture created by the aggregates of molecules of hydrophobic agent.     

Synthesis and characterization of Parylene C/nanosilica composite film

A smooth, semitransparent and homogeneous Parylene C/nanosilica composite film was prepared by chemical vapor deposition (CVD). The film was deposited onto the Si substrate coated with a modified nanosilica layer. The nanosilica modified by silane coupling agent have uniform diameters and distribution in the film. The diameter can be roughly estimated in the range of 80-150 nm. The thermal stability of the composite film containing modified silica nanoparticles is better than that of the pure and doped film with commercial nanoparticles, which is ascribed to the strong chemical bonding between the modified nanosilica and Parylene monomers. σ_e and σ_s, as elastic limit and yield stress, are about 21.2 MPa and 23.4 MPa of the pure film, compared with 32.1 MPa and 33.4 MPa of the composite film due to the nanosize effect and intensive interface adhesion of silica nanoparticles as reinforcement.