共查询到17条相似文献,搜索用时 140 毫秒
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超声辅助磨削杯形砂轮变幅器设计与试验* 总被引:1,自引:1,他引:0
超声辅助磨削在硬脆材料的加工中应用广泛。为研制以杯形砂轮为加工工具的超声辅助磨削主轴附件式工具系统,建立了杯形砂轮变幅器的理论模型,推导了其频率方程,并通过Matlab开发了杯形砂轮变幅器设计软件。利用该软件结合有限元分析对杯形砂轮变幅器进行了设计。将研制的杯形砂轮变幅器与BT40刀柄一体化外套筒、导电滑环装配组成了杯形砂轮超声辅助磨削主轴附件式工具系统。对该超声振动系统进行了阻抗分析试验及超声谐振试验,结果表明,该超声振动系统阻抗性能较好,能够使杯形砂轮产生稳定的超声振动,验证了所提出的设计方法的正确性,为主轴附件式超声磨削装置的设计提供了理论参考。 相似文献
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有负载的超声弯曲变幅杆的振动特性分析 总被引:8,自引:0,他引:8
基于传递矩阵法,介绍了负载情况下弯曲变幅杆振动分析的一般方法。作为方法的应用例,对负载情况下弯曲交幅杆的谐振频率,以及负载情况下变幅杆的放大系数进行了一些数值计算。最后验证了负载抗对变幅杆谐振频率的影响。 相似文献
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本文把复变数解析映象理论引用于变幅杆的研究,解决了有复数、变动负载阻抗时,变幅杆的一些特性分析问题。 文中导出了圆锥形、指数形和悬链线形等变幅杆纵振动解析解;应用Mboius变换,建立了阻抗映象图,直观地表达了变幅杆两端复阻抗对应关系及相应变化关系;讨论了变幅杆两端相对阻抗相等问题;分析了变幅杆工作稳定性;此外,应用Mobius反变换,给出了在各种负载条件下的变幅杆谐振方程,并对方程有解条件进行了讨论。 计算结果表明:现有的一些计算变幅杆谐振频率公式,均包括在本文所给结果之中。理论和验证实验结果相符合。 相似文献
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在超声振动拉丝加工过程中,为了实现线材的顺利拉拔,需要应用带有锥形孔的复合变幅杆。为此,本文基于等效四端网络与传输矩阵法,建立了带锥形孔圆锥变幅杆的传输矩阵,推导出带锥形孔圆锥过渡复合变幅杆的频率方程的一般公式。根据推导出的频率方程,应用区间搜索法和牛顿迭代法获取了准确的数值解,实现了该复合变幅杆的纵向振动。之后,应用有限元软件Ansys对设计出的复合变幅杆分别进行模态分析和动力学特性分析,获得了各段不同长度下复合变幅杆谐振频率、放大系数以及最大应力值的变化规律。最后,对制造出的复合变幅杆进行阻抗与振动性能测试,结果表明其频率准确,且振幅比较稳定。 相似文献
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鉴于风力发电机组主轴的复杂工作情况和疲劳断裂失效形式,提出一种基于表面强化技术的超声辅助滚压加工系统;首先基于运动合成原理,获得了滚轮接触线的运动轨迹特征,并应用ANSYS/LS-DYNA软件分析了加工过程的特点;之后,基于一维振动理论、等效波长理论与牛顿迭代理论,推导了并求解了复合变幅杆的频率方程,实现了该复合变幅杆的纵向振动。通过对该变幅杆进行有限元仿真分析与振动特性测试,结果表明二者相对设计频率的偏差仅在0.817%以内。最后,通过对40Cr主轴进行超声辅助滚压测试,结果获得了粗糙度Ra 0.085μm和表面硬度32.2HRC的加工表面,较普通滚压加工粗糙度降低了69.1%,显微硬度提高了60%。 相似文献
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鉴于风力发电机组主轴的复杂工作情况和疲劳断裂失效形式,提出一种基于表面强化技术的超声辅助滚压加工系统。首先基于运动合成原理,获得了滚轮接触线的运动轨迹特征,并应用ANSYS/LS-DYNA软件分析了加工过程的特点。之后,基于一维振动理论、等效波长理论与牛顿迭代理论,推导并求解了复合变幅杆的频率方程,实现了该复合变幅杆的纵向振动。通过对该变幅杆进行有限元仿真分析与振动特性测试,结果表明二者相对设计频率的偏差仅在0.817%以内。最后,通过对40Cr主轴进行超声辅助滚压测试,获得了粗糙度Ra 0.085μm和表面硬度32.2 HRC的加工表面,较普通滚压加工粗糙度降低了69.1%,显微硬度提高了60%。 相似文献
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基于机电类比原理和变厚度薄圆环的平面应力方程,推导了幂函数型环形聚能器径向振动的等效电路、共振频率方程和位移放大系数。讨论了第一、二阶径向共振频率及相应的位移放大系数随圆环半径比的变化关系。结果表明,幂函数型环形聚能器径向振动的等效电路是一种非互易二端口等效网络;一阶和二阶共振频率随圆环内外半径比的增大而增大;一阶径向共振模式下位移放大系数随圆环半径比的增大先降低后升高,二阶径向共振模式下位移放大系数随圆环半径比的增大而降低,但二阶时的位移放大系数整体大于一阶,因此二阶径向共振模式具有更好的径向振动性能。用COMSOL有限元软件对解析理论分析结果进行了验证,仿真模拟结果与解析理论符合良好。根据幂函数型环形聚能器的等效电路模型,进一步设计了一种压电环形换能器,计算了第一、二阶径向共振频率、反共振频率及有效机电耦合系数,通过与COMSOL有限元软件模拟结果对比,符合良好。本文研究结果为幂函数型环形聚能器及压电环形换能器的工程应用提供了简明设计理论,文中研究结论可作为一种径向超声切割刀在超声工程中获得重要应用。 相似文献
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Transverse vibration and stability analysis of circular plate subjected to follower force and thermal load are analyzed . B ased on the thin plate theory in involving the variable temperature, the differential equation of transverse
vibration for the axisymmetric circular plate subjected to follower force and thermal load is established. Then, the differential equation of vibration and corresponding boundary conditions are discretized by the differential quadrature
method. Meanwhile, the generalized eigenvalue under three different boundary conditions are calculated. In this case, the change curve of the first order dimensionless complex frequency of the circular plate subjected to the follower
force in the different conditions with the variable temperature coefficient and temperature load is analyzed. The stability and corresponding critical loads of the circular plate subjected to follower force and thermal load with simply supported edge, clamped edge and free edge are discussed. The results provide theoretical basis for improving the dynamic stability of the circular plate. 相似文献
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Vibration analysis of rail grinding using a twin-wheel grinder 总被引:1,自引:0,他引:1
Grinding is the final process of machining a rail. Conventionally, the rail’s surfaces are ground by a single-wheel grinder. The vibrations caused by the grinding process can greatly influence the final surface roughness and dimensional accuracy of the rail. This research investigates performance achieved by using two grinding wheels simultaneously and symmetrically on two opposite surfaces of a rail. In practical terms, the feed force from the two grinding wheels cannot be aligned perfectly, and the imbalance and/or imperfect roundness of the grinding wheels will certainly result in vibrations during the grinding process. This study applies an impedance method to determine rail vibration and the grinding instability, such as chatter caused by feed force misalignment and grinding wheel imbalance. When compared to conventional single-wheel grinding, the results indicate twin-wheel grinding reduces rail vibration, leading to low incidence of grinding chatter and better grinding performance. However, feed force misalignment between the two grinding wheels can lead to increased chatter, and both resonance and chatter may occur at lower grinding speeds as feed force misalignment increases. Results also show that feed force misalignment has a greater effect on rail vibration and chatter than imbalance asynchronization between the two grinding wheels. 相似文献
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In this paper, the resonance frequency equation and expression of displacement amplitude magnifications of a full-wave barber ultrasonic horn are obtained. By discussing the relationships between the displacement amplitude magnifications and the geometrical dimensions, the optimized design of the horn for the largest magnification is proposed, which is helpful to improve the radiation power and the transfer efficiency of the acoustic energy of the ultrasonic oscillatory system. Based on the optimized design of the horn, we introduced a barbell ultrasonic transducer operated in the longitudinal full-wave vibrational model and obtained the resonance frequency equations. For comparison, the resonance frequencies of the full-wave barbell horn and the full-wave barbell transducer are also analyzed by finite element method (FEM). It is shown that the values obtained by theoretical analysis and FEM are in good agreement with experimental observations. We hope that the research of this paper is helpful for the use of the barbell horn and transducer in the applications such as ultrasonic liquid processing. 相似文献
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对一种狭缝式环形超声聚能器的径向振动特性进行了研究。基于机电类比原理,通过引入面积比系数,推出了聚能器的径向振动机电等效电路及频率方程;得出了其径向位移振幅放大系数表达式。通过数值计算,探讨了聚能器第1、2阶径向共振频率及振幅放大系数与其半径比的关系;分析了狭缝长度、角度及数目对聚能器振幅放大系数及共振频率的影响,并进行了有限元仿真。研究表明,聚能器的振幅放大系数随其半径比的变化存在极大值,并随狭缝数量、长度及宽度增加而增大;而其径向共振频率则随三者的增加而减小,理论与有限元仿真及实验结果符合较好。 相似文献
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Analysis on vibration characteristics of large-size rectangular piezoelectric composite plate based on quasi-periodic phononic crystal structure 下载免费PDF全文
Li-Qing Hu 《中国物理 B》2022,31(5):54302-054302
Based on the theory of composite materials and phononic crystals (PCs), a large-size rectangular piezoelectric composite plate with the quasi-periodic PC structure composed of PZT-4 and epoxy is proposed in this paper. This PC structure can suppress the transverse vibration of the piezoelectric composite plate so that the thickness mode is purer and the thickness vibration amplitude is more uniform. Firstly, the vibration of the model is analyzed theoretically, the electromechanical equivalent circuit diagram of three-dimensional coupled vibration is established, and the resonance frequency equation is derived. The effects of the length, width, and thickness of the piezoelectric composite plate at the resonant frequency are obtained by the analytical method and the finite element method, the effective electromechanical coupling coefficient is also analyzed. The results show that the resonant frequency can be changed regularly and the electromechanical conversion can be improved by adjusting the size of the rectangular piezoelectric plate. The effect of the volume fraction of the scatterer on the resonant frequency in the thickness direction is studied by the finite element method. The band gap in X and Y directions of large-size rectangular piezoelectric plate with quasi-periodic PC structures are calculated. The results show that the theoretical results are in good agreement with the simulation results. When the resonance frequency is in the band gap, the decoupling phenomenon occurs, and then the vibration mode in the thickness direction is purer. 相似文献