超声波轴向应力仪的研制

本文叙述了用超声方法测量材料轴向应力的计算公式,介绍了超声波轴向应力仪的工作原理,并利用该仪器对M36×260高强度螺栓进行了轴向应力的测量。实验结果表明:该仪器的声时测量精度为10~(-10s),轴向应力的测量精度优于0.4kgf/mm~2(约3.9N/mm~2)。     

螺栓拉应力超声无损检测方法

本文依据声弹性原理中超声波传播速度与应力之间的对应关系,利用横波与纵波联合测量的办法,给出栓体长度未知的紧固螺栓轴向应力测量办法。针对螺栓在低载荷与高载荷不同情况下的栓体轴向应力测量系数不同的状况,分类进行了讨论,并给出对应载荷条件下应力测量系数的计算办法。文章讨论了A2-70奥氏体不锈钢与强度等级4.8低碳钢两种不从材质螺栓的轴向应力测量结果,实际测量与理论测量平均误差小于2.9367%,提高了横纵波轴向应力测量的精度。     

用纵横波声时比法测螺栓轴力精度研究

用纵横波测量螺栓轴力的技术已取得较大发展,本文介绍了纵横波比值法原理,通过理论推导,获得比值法计算的简易公式。建立试验平台,用现场用螺栓进行标定和测量,得出比值法在工程实践状态下的测量误差为10%以内,基本能满足工程应用的要求。此外,针对试验结果,本文还初步探讨了误差出现的原因以及提高精度的方法。本文介绍的比值法,无需精确测量标定螺栓长度和纵横波声速,现场应用更加简洁,具有较大的工程应用价值。     

用T值测量仪测量卤钨灯色温

云南光学仪器厂研制的TCY微光物镜T值测量仪不仅可以测量物镜T值,而且还可以测量和标定各种卤钨灯的色温。文章阐述了用该仪器测量色温的原理、方法。并重点分析了多方面的误差因素。还指出了提高精度的方法和注意事项。实际测试结果和理论计算吻合较好:在2000～3000K范围内其测量精度为±10 K左右。用该仪器测量色温,操作简便、省时、经济并有较高的精度。建议推广应用。     

残余应力的超声横纵波检测方法

基于声弹性原理,研究板材厚度方向、螺栓轴向方向(以下简称z轴方向)宏观残余应力分布的超声无损检测方法。针对被测构件厚度不均匀对应力检测精度的影响非常大、检测原理繁杂不适合工程应用、拉伸实验中拉伸形变对应力系数测量精度的影响很大等问题,采取超声横波、纵波相结合的方法重新推导检测公式,并提出采用一发一收模式进行拉伸实验,通过对实验数据进行拟合,由公式计算出声弹性系数代替应力系数。然后结合插值、互相关等算法,采用VC++编制z轴方向残余应力超声检测软件并搭建检测系统。分别对性能为A2-70,4.8,8.8,长度依次为135 mm,100 mm,100mm的M20的螺栓进行拉伸实验,比对计算拉伸应力与检测拉伸应力,结果表明,该测量系统的绝对误差限为20 MPa,相对误差小于25%,且应力值较大时,相对误差有所减小,当应力值大于100 MPa时,相对误差小于5%,非常实用。      

基于点阵标定板的视觉测量系统的标定方法EI北大核心CSCD

在应用机器视觉技术进行测量时,测量系统的像素当量、系统误差和光源强度等因素均会对测量精度造成影响,因此必须对像素当量和系统误差进行标定,并分析光源强度对工件图像边缘位置的影响。提出一种基于点阵标定板的视觉测量系统综合标定方法,在提取标定圆圆心坐标的基础上,计算圆心距物理尺寸和像素尺寸的比值,得到像素当量;建立圆心实际坐标和理论坐标的二元三次误差模型,并利用最小二乘法拟合求解误差模型系数;通过确定光源强度引起的图像边缘位置误差补偿量,实现测量系统的综合标定。实验结果表明,该方法可以有效提高系统的测量精度。     

微机化超声螺栓轴向应力仪的原理与误差分析

本文提出用沿轴向纵波声时差以测螺栓的轴向应力，推导了声时差与应力的关系．利用声时差测螺栓轴向应力，能克服耦会误差”“，同时还能克服温度引起的伸缩及波速变化的声时误差·本文还导出并且从实验上测出了，只与螺栓材料有关，而与螺栓的夹紧长度，直径，总长无关的常数，简化了测量过程．经实验测定，在夹紧长度大于30mm，应力低于240MPa时，应力最大误差小于±4MPa．本文还分析了声时，夹紧长度测量误差所导致的应力误差．     

应用LPFG/EFPI集成式光纤传感器实现温度及应变的同时测量

叙述了基于LPFG/EFPI的集成式光纤传感器的结构、温度和应变同时测量的原理及实验,首次制作了该传感器并测试了其性能.实验结果表明温度精度为±0.5℃,应变精度为±20με,可满足实际应用的要求.     

基于点阵标定板的视觉测量系统的标定方法

在应用机器视觉技术进行测量时,测量系统的像素当量、系统误差和光源强度等因素均会对测量精度造成影响,因此必须对像素当量和系统误差进行标定,并分析光源强度对工件图像边缘位置的影响。提出一种基于点阵标定板的视觉测量系统综合标定方法,在提取标定圆圆心坐标的基础上,计算圆心距物理尺寸和像素尺寸的比值,得到像素当量;建立圆心实际坐标和理论坐标的二元三次误差模型,并利用最小二乘法拟合求解误差模型系数;通过确定光源强度引起的图像边缘位置误差补偿量,实现测量系统的综合标定。实验结果表明,该方法可以有效提高系统的测量精度。     

轴向B-dot束流偏角探测器信号的频域处理北大核心CSCD

提出一种针对轴向B-dot束流偏角探测器信号的频域处理方法,从探测器本身的频域响应出发,并从探测器信号的频谱中提取有效信息,能够一定程度上消除束流横向偏移对偏角测量的干扰。该方法是对时域分析法处理轴向B-dot信号的一种补充,相比于时域法的一阶近似,对信号频谱的处理更接近对复杂真实情况的近似,但并未从根本上解决由安装误差等原因导致束流横向偏移而带来的测量不准确。从标定试验台测试结果来看,该方法的测试精度与时域法相当,约1mrad。     

纵横波测已紧固螺栓轴向应力

本提出了用纵横波声时测已紧固螺栓轴向应力的一种新方法,解决了用超声精确地测已紧固螺栓应力问题,并且利用超声波沿轴向传播的波速同轴向应力以及三阶弹性常数的关系导出了螺栓应力同其材料声速特性、夹紧距离、温度及纵、横波声时的一种新关系,考虑了受应力作用时温度对声速的影响,简化了测量及计算过程,本还介绍了材料的声速特性实验及测量方法;实验结果表明应力低于２５０ＭＰａ,夹紧距离大于３０ｍｍ时,应力超声测     

Bolt axial stress measurement based on a mode-converted ultrasound method using an electromagnetic acoustic transducer

A method is proposed to measure the stress on a tightened bolt using an electromagnetic acoustic transducer (EMAT). A shear wave is generated by the EMAT, and a longitudinal wave is obtained from the reflection of the shear wave due to the mode conversion. The ray paths of the longitudinal and the shear wave are analyzed, and the relationship between the bolt axial stress and the ratio of time of flight between two mode waves is then formulated. Based on the above outcomes, an EMAT is developed to measure the bolt axial stress without loosening the bolt, which is required in the conventional EMAT test method. The experimental results from the measurement of the bolt tension show that the shear and the mode-converted longitudinal waves can be received successfully, and the ratio of the times of flight of the shear and the mode-converted longitudinal waves is linearly proportional to the bolt axial tension. The non-contact characteristic of EMAT eliminates the effect of the couplant and also makes the measurement more convenient than the measurement performed using the piezoelectric transducer. This method provides a promising way to measure the stress on tightened bolts.     

基于有限元模拟的超声应力系数标定及分析*

应力系数的标定作为超声应力检测最为关键的环节,直接决定应力检测结果的准确性。传统的应力系数试验标定对于被测物的表面粗糙度、耦合剂厚度、声匹配块与被测物接触力等因素十分敏感,但缺少基本参照值。基于COMSOL建立多物理场耦合的超声应力检测模型,施加不同的拉伸载荷,计算临界折射纵波到达时间与不同应力值之间的关系,模拟标定45#钢的超声应力系数为13.7MPa/ns。单轴水平拉伸试验标定的45#钢应力系数为16.5MPa/ns。结果表明,通过两种方法标定的应力系数较为接近,试验标定的应力系数偏大,这是由于有限元方法能够消除试验过程中各种不确定因素对声时精确测量所造成的影响,能够更加纯粹的反映材料的声弹性效应,因此具有作为基础数据的参考价值。有限元方法作为传统试验方法的补充,可以减小试验标定数据的离散性,提高超声应力检测结果的可信度。     

Estimation of clamping force in high-tension bolts through ultrasonic velocity measurement

The estimation of clamping force has been regarded as the main issue in the maintenance of high-tension bolts. This paper proposes a method which uses the dependency of ultrasonic velocity on stress based on the nonlinear elastic effect. The variation of ultrasonic velocity in the range of actual stress acting in the bolt is very small so that the precise measurement of ultrasonic velocity is needed. In this paper, we adopt a method to measure ultrasonic velocity, where the TOF (time of flight) of a tone-burst ultrasonic wave is precisely measured by using the phase detection technique. In order to verify the usefulness of the proposed method, two kinds of experiments are carried out. The first one measures ultrasonic velocity when the bolt is stressed by the tension tester, and from this, the exact axial force acting in the bolt can be determined. The results show good agreement with the expected linear relationship between ultrasonic velocity and axial stress. The second experiment measures ultrasonic velocity when the bolt is stressed by the torque wrench. The results show that ultrasonic velocity decreased as the torque increased, which is identical to the theoretically expected tendency. From these results, it can be said that the proposed method is adequate in evaluating clamping force in high-tension bolts.     

基于单Fabry-Perot标准具的双频率多普勒激光雷达数据反演技术

本文导出了大气后向散射信号光入射到Fabry-Perot (F-P)标准具的有效透过率表达式. 在基于单F-P 标准具的双频率多普勒激光雷达系统中, 采用平均值法定量分析了瑞利后向散射信号对风场测量准确度的影响. 提出了同时反演风速和后向散射比的非线性迭代方法, 并通过仿真试验验证了该方法的有效性. 同时, 导出了径向风速和后向散射比测量误差的具体表达式, 并据此进行了仿真. 仿真结果表明: 若假定望远镜接收到的总后向散射光子数为50000, 径向风速测量误差随后向散射比的增大迅速减小, 在±25 m/s的风速测量动态范围内, 当R_β > 1.2时, 误差小于3 m/s; 后向散射比测量误差随后向散射比的增大而增大, 与径向风速大小几乎无关, 当R_β<10时, 相对误差小于13%. 关键词： 多普勒激光雷达 Fabry-Perot标准具 边缘技术 双频率     

Accuracy analysis and stabilization design of the Fabry–Perot frequency discriminator in double-edge wind lidars

The measurement error of a double-edge wind lidar caused by a disturbed Fabry–Perot interferometer (FPI) is analyzed. Several error sources such as air pressure variations, temperature changes, and mechanical vibrations are considered in the measurement-error model. The simulation results show that a double-edge wind lidar is so sensitive to environmental variations that the measurement error reaches ±60 m/s if the FPI is not stabilized. In order to compensate the external disturbance acting on the FPI, a nonlinear proportional–integral–derivative (PID) control scheme is designed based on the transmission measurement of the calibration channel. An arc tangent function is used to improve the feedback gain of the usual PID control design. The results show that with the new controller the measurement accuracy of the wind lidar can be improved 4–5 times in comparison with the usual control design, and the range of the measurement error is only ±3 m/s.