Nanoparticle type effects on heat generation during the plastic deformation of polyethylene nanocomposites

The correlation between nanoparticle type and internal heat generation during the plastic deformation of polyethylene nanocomposites is investigated. The effects of three different types of nanoparticle (carbon nanotube (CNT), carbon black (CB) and inorganic nanoclay) were evaluated using infrared thermography, simultaneously with tensile tests. The results showed a significant influence of nanoparticle type, content, dispersion and interaction on the temperature increase measured at different strain rates. The addition of all the nanoparticles increased the rate of heat generation, which resulted in thermal softening in the strain hardening region, and reduced the tensile strength. At low volume fractions, CNT nanofiller resulted in higher temperatures than seen with CB. The addition of nanoclay resulted in only a small temperature increase, and straining was companied by the formation of microcracks.     

Room-temperature vulcanized silicone rubber/barium titanate–based high-performance nanocomposite for energy harvesting

Rubber composites were prepared for elastomer slab by mixing barium titanate (BaTiO₃), carbon nanotube (CNT), carbon black (CB), and room-temperature vulcanized (RTV) silicone rubber. An electrode was prepared from composite for energy harvesting with fillers such as CB and CNT, and RTV thinner was used to improve the processing of the specimen. At 50 phr of BaTiO₃, there is an increase in compressive modulus by 180%. There was a correlation between prestrain and biaxial strain in enhancing the energy generation. After poling of the rubber composite containing 50 phr of BaTiO₃ at 11 kV/mm, the energy harvesting was increased at all strains. In durability test at 70 phr of BaTiO₃ for 60% cyclic biaxial strain, the drop in voltage from the piezoelectric energy harvesting was almost zero for 3000 cycles.     

Surface modification and characterization of carbon black through oxidation

This study focuses on modifying the surface of carbon black (CB) with hydrogen peroxide to raise light absorbance of dispersed CB in water without capping agent. Four kinds of commercial CB, trademarked as M900, M1000, M1100, and Mogul L, respectively, were used as study materials. The ultrasonic bath was utilized to disperse the treated CB in de-ionic (DI) water in the absence of capping agent. The surface properties of treated CB were characterized by thermal gravimetric analysis, X-ray photoelectron spectroscope, and Fourier transform infrared spectroscopy, as well as the light absorbance, stability, and morphology of treated CB particles dispersed in DI water were analyzed by ultraviolet-visible light absorption spectroscopy, dynamic light scattering, and transmission electron microscopy. As shown in the results, in particular, it was found that the oxygen on the surface of CB could be increased by the treatment of peroxide hydrogen, resulting in stable dispersion without capping agent to sharply increase light absorption value of Mogul L CB in DI water from 38 to 545 g⁻¹ dm².     

Mechanical properties of carbon black filled hydrogenated acrylonitrile butadiene rubber for packer compounds

Hydrogenated acrylonitrile butadiene rubber (HNBR) was chosen to develop peroxide cured and carbon black N220 (CB) reinforced high modulus vulcanizates with possible applications in packers for oil exploration. HNBR vulcanizates are investigated by Rubber Processing Analyzer RPA 2000 and stress-strain tests conducted both in elongation and compression mode. All the mechanicals properties were tested both at room temperature (RT) and 150 °C in order to reflect application of packers. The results show that the modulus of CB filled HNBR vulcanizates increases with the increase of CB loadings in shear, tensile and compression mode. The physical interactions resulting from CB reinforcements show a stronger temperature-dependence than chemical crosslinks formed by curing agent. So the addition of reinforcing carbon black will have limited benefit for producing packer compounds with high enough modulus at high temperature, but more amount of curing agent will contribute to a stable high enough modulus. It is testified the filler-filler interaction is more temperature dependent than filler-rubber interaction and more chemical crosslinks increase the filler-rubber bonding and slightly decrease the filler-filler interaction, which is confirmed by the reinforcement factors. Compression tests show a strong dependence on the geometry of the samples and the compressive Payne Effect is examined by the multiple compression cycles. It gets stronger as the CB loading is increased.     

Manipulation of mechanical properties of short pineapple leaf fiber reinforced natural rubber composites through variations in cross-link density and carbon black loading

The aim of this paper is to demonstrate that the stress–strain behavior of natural rubber reinforced with short pineapple leaf fiber (PALF) can easily be manipulated by changing the cross-link density and the amount of carbon black (CB) primary filler. This gives more manageable control of mechanical properties than is possible with conventional particulate fillers alone. This type of hybrid rubber composite displays a very sharp rise in stress at very low strains, and then the stress levels off at medium strains before turning up again at the highest strains. The composites studied here contain a fixed amount of PALF at 10 part (by weight) per hundred rubber (phr) and varying carbon black contents from 0 to 30 phr. To change the cross-link density, the amount of sulfur was varied from 2 to 4 phr. Swelling ratio results indicate that composites prepared with greater amounts of sulfur and carbon black have greater cross-link densities. Consequently, this affects the stress–strain behavior of the composites. The greater the cross-link density, the less is the strain at which the stress upturn occurs. Variations in the rate of stress increase (although not the stress itself) in the very low strain region, while dependent on fillers, are not dependent on the crosslink density. The effect of changes in crosslinking is most obvious in the high strain region. Here, the rate of stress increase becomes larger with increasing cross-link density. Hence, we demonstrate that the use of PALF filler, along with the usual carbon primary filler, provides a convenient method for the manipulation of the stress–strain relationships of the reinforced rubber. Such composites can be prepared with a controllable, wide range of mechanical behavior for specific high performance engineering applications.     

Cut growth and abrasion behaviour,and morphology of natural rubber filled with MWCNT and MWCNT/carbon black

Various amounts of predispersed multi-wall carbon nanotubes (MWCNT) were mixed with natural rubber (NR), with and without carbon black (CB), for preparing MWCNT-filled NR (NC) and MWCNT/CB-filled NR (NH) vulcanizates. All NH vulcanizates contained 30 phr CB and the amount of MWCNT for both NC and NH was varied from 0 to 8 phr. Helium ion microscopy (HIM) and FE-SEM images showed that MWCNT in the NH was dispersed much better than in the NC. Additionally, the well dispersed CB and MWCNT in the NH functioned synergistically in promoting an increase in longitudinal crack growth, leading to enhancement of edge-cut tensile strength (CTS) with increasing MWCNT loading. In contrast, all NC specimens ruptured in a simple lateral direction relating to their lower CTS. Results also revealed that abrasion resistance of the NH was not significantly changed with increasing MWCNT, whereas that of the NC increased. Nevertheless, abrasion resistance of both vulcanizates showed good correlation with the average value of ridge spacing on their abraded surfaces. It was also found that tensile strength of the NH was almost unchanged when the MWCNT loading was increased because the reinforcement by CB predominates over the MWCNT. However, 100% modulus and hardness of both NC and NH increased with increasing MWCNT content.     

Cysteine combined with carbon black as support for electrodeposition of poly (1,8-Diaminonaphthalene): Application as sensing material for efficient determination of nitrite ions

Poly 1,8-Diaminonaphtahlene/cysteine (poly 1,8-DAN/Cys) combined with carbon black (CB) nanoparticles are proposed as an excellent sensor for the detection of nitrite ions. To design the electrocatalyst, a simple approach consisting on drop-casting method was applied to disperse carbon black on the surface of glassy carbon electrode, followed by the immobilization of cysteine on the surface of CB nanoparticles. The electrochemical polymerization of 1,8-Diaminonaphthalene was conducted in acidic medium by using cyclic voltammetry. The prepared hybrid material was denoted poly 1,8-DAN /Cys/CB. Several methods were used to characterize the structural and electrochemical behavior of the reported hybrid material including Fourier transform infrared spectroscopy (FTIR), Scanning electron microscopy (SEM), cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), amperometry and differential pulse voltammetry (DPV). The prepared electrode displayed an outstanding electroactivity towards nitrite ions reflected by an enhancement in the intensity of the current and a decrease of the charge transfer resistance. Poly 1,8-DAN/Cys/CB displayed an excellent sensing performance towards the detection of nitrite with a very low detection limit of 0.25 µM. Two linear ranges of 1–40 µM and 20–210 µM when using amperometry and differential pulse voltammetry (DPV) were obtained respectively. This work highlights the simple preparation of a polymeric film rich in amine and thiol groups for nitrite detection.     

Preparation and fabrication of porous-Fe2O3/carbon black nanocomposite: a portable electrochemical sensor for psychotropic drug detection in environmental samples

Herein, we reported the fabrication of porous iron oxide/carbon black (P–Fe₂O₃/CB) composite through a two-step engineering method. At first, Prussian blue microcubes were used as a precursor and further calcined to form P–Fe₂O₃ microcubes. The intercalation of CB nanoparticles with P–Fe₂O₃ nanocubes was processed through the ultrasonication method. The obtained P–Fe₂O₃/CB were successfully scrutinized through various physiochemical characterization methods. The proposed P–Fe₂O₃/CB-modified glassy carbon electrode sensor was successfully implemented in the electrochemical sensing of chlorpromazine hydrochloride due to its very low charge transfer resistance (R_ct) compared to the other electrode modifiers. The sensitive detection of CPMH through differential pulse voltammetry exemplifies an excellent electroanalytical performance such as a wide linear range of 0.5–1472 μM, a lower detection limit (0.001 μM), and an appraisable sensitivity of 1.99 μA/μM cm^?2 due to its availability of a high number of active sites and its large surface area, respectively. It also expresses excellent selectivity, repeatability, reproducibility, and stability results. Moreover, the practical feasibility of the as-fabricated P–Fe₂O₃/CB/glassy carbon electrode sensor shows exquisite recovery (98.1–100.8%) results with an appraisable current response in various biological, pharmaceutical, and environmental samples.     

Electrodeposition of tantalum on carbon black in non-aqueous solution and its electrocatalytic properties

In this work, we synthesized tantalum (Ta) nanoclusters on carbon black (Ta/CB) via simple electrodeposition in non-aqueous solvent, acetonitrile (ACN) at ambient temperature. Transmission electron microscopy (TEM) images showed that the electrodeposited Ta nanoclusters consisted of tiny Ta nanoparticles. X-ray photoelectron spectroscopy (XPS) result represented that the outermost Ta formed the native oxide on Ta/CB due to its ambient exposure to air. Electrochemical catalytic properties of prepared Ta/CB on glassy carbon electrode (Ta/CB/GC) were investigated toward reductions of oxygen and hydrogen peroxide, and oxidations of ascorbic acid and dopamine. For oxygen reduction reaction (ORR) in acid, Ta/CB/GC represented a decent electrocatalytic performance which was better or comparable to bare Pt. The operational stability in acidic condition was maintained up to 500 repetitive potential cycles presumably due to the protective native Ta oxide layer. Ta/CB/GC also showed high amperometric sensitivity (4.5 (±0.1₆) mA mM⁻¹ cm⁻², n = 5) for reduction of hydrogen peroxide in 0.1 M phosphate buffer solution (PBS, pH 7.4). In addition, Ta/CB/GC was demonstrated for the possibility of simultaneous detection of ascorbic acid and dopamine using differential pulse voltammetry (DPV).     

Porous product with reduced apparent density keeps good mechanical properties. Extruded composites of poly(vinyl chloride) blown under microwave irradiation

New foaming method, enhanced by microwave irradiation, was elaborated and applied to obtain porous poly(vinyl chloride) and its composites with fine cell structure. The so called “thermal runaway” effect was observed during the heating of poly(vinyl chloride) under microwave irradiation. The temperature of this effect decreases as a result of additives incorporation into polymer matrix. Microwave irradiation allowed effective heating of extruded poly(vinyl chloride) and its composites with carbon black (CB) filler, behind the extruder head and decomposing azodicarbonamide (ADC) to obtain porous products. The use of CB additive to poly(vinyl chloride) significantly increased its ability to be heated under microwave irradiation as well as improved the cell structure and decreased the apparent density of final products.Among additionally used fillers (1 wt%) the montmorillonite caused the apparent density decrease of foamed materials ca. 10%, however beneficially influenced on the quality of cells structure, giving the products with isotropic cells and the highest cell density as well as keeping the tensile strength on similar level as in the case of the materials with CB and ADC only.     

High performance hybrid reinforcement of nitrile rubber using short pineapple leaf fiber and carbon black

Rubber composites with very high moduli at low elongation, high elongation at break and high ultimate breaking strength have been developed. The matrix was acrylonitrile butadiene rubber (NBR) and the hybrid (fibrous and particulate) reinforcements were short, fine pineapple leaf fiber (PALF) and carbon black. The amount of PALF was fixed at 10 parts (by weight) per hundred of rubber (phr) while that of carbon black was varied from 0 to 30 phr. Uniaxial NBR composites were prepared. Tensile strength, elongation at break, modulus and tear strength of the hybrid composites were characterized in both longitudinal (parallel to the fiber axis) and transverse (perpendicular to the fiber axis) directions. The addition of carbon black causes the slope of the early part of the stress–strain curve to increase and also extends breaking to greater strains. At carbon black contents of 20 phr and above, the stress–strain relation displays an upturn at high elongations, providing greater ultimate strength. Comparison with the usual carbon black filled rubber shows that the composite behavior at low strains is determined by the PALF, and at high strains by the carbon black. This high performance PALF-carbon black reinforced NBR shows great promise for engineering applications.     

Influences of different dimensional carbon-based nanofillers on fracture and fatigue resistance of natural rubber composites

The dimensions of reinforcing filler is a key factor in influencing the fracture and fatigue of rubbers. Here, the fracture and fatigue resistance of natural rubber (NR) filled with different dimensional carbon-based fillers including zero-dimensional spherical carbon black (CB), one-dimensional fibrous carbon nanotubes (CNTs) and two-dimensional planar graphene oxide (GO) were explored. To obtain equal hardness, a control indicator in the rubber industry, the amounts of CB, CNTs, and GO were 10.7 vol%, 1.2 vol%, and 1.6 vol%, respectively. J-integral and dynamic fatigue tests revealed that NR filled with CB exhibited the best quasi-static fracture resistance and dynamic crack growth resistance. The much higher hysteresis loss of NR filled with CNTs weakened its fatigue resistance. The planar GO played a limited role in preventing crack growth. Furthermore, digital image correlation revealed that NR filled with CB had the highest strain amplification level and area at the crack tip, which dissipated the most local input energy and then improved the fracture and fatigue performance.     

Study of the effect of nanosized carbon black on flammability and mechanical properties of poly(butylene succinate)

Biodegradable poly(butylene succinate)/nanosized carbon black (PBS/CB) nanocomposites were prepared by melt compounding to investigate the effect of CB on flammability and mechanical properties of PBS. In the nanocomposites, CB displayed some positive effect on improving the flame retardancy of PBS, mainly on the decrease of peak of heat release rate, the increase of limited oxygen index value, and the inhibition of melt dripping. It was contributed to the formation of a good carbon layer during combustion and of a network structure in the PBS matrix. Moreover, a good balance on mechanical performances of PBS/CB nanocomposites was achieved with enhanced stiffness and high toughness, which was ascribed to the compatibilization of PBS‐g‐MA, leading to a good dispersion of nanofillers and strong matrix‐nanoparticle interaction. Copyright © 2014 John Wiley & Sons, Ltd.     

Carbon black as successful screen-printed electrode modifier for phenolic compound detection

We report a miniaturized and disposable electrochemical sensor for phenolic compound detection. The sensor was constructed by modifying the working electrode surface of screen-printed electrode (SPE) with carbon black (CB) dispersion. This new probe showed higher sensitivity and better resistance to fouling than the bare SPE, displaying the suitability of CB as an excellent nanomodifier of SPE for phenolic compound detection. Catechol, gallic acid, caffeic acid, and tyrosol were detected by square wave voltammetry with a detection limit of 0.1 μM, 1 μM, 0.8 μM, and 2 μM, respectively. The sensor was able to selectively discriminate the mono-phenols and ortho-diphenols with rapid and easy measurement, paving the way to use a cost-effective device for quality control of foods and beverages containing phenolic compounds.     

Preparation of raspberry-like polystyrene/carbon black composite microsphere via π–π interactions

Polystyrene (PS)/carbon black (CB) composite microspheres were prepared using a modified CB, which was prepared by blending CB with a hindered phenol antioxidant Irganox 1330 in an internal mixer. Scanning electron microscopy indicated that the modified CB adsorbed on the surface of PS microspheres homogenously to form a raspberry-like morphology composite. The non-covalent binding of Irganox 1330 on the surface of PS microsphere was observed from the UV-Vis absorption spectrum in ethanol, while the fluorescence of PS was almost totally quenched by the binding of Irganox 1330. These results implied there were aromatic interactions between Irganox 1330 and the PS microspheres, which played a crucial role in the formation of composite microspheres. Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

Effect of strain rate on the dynamic tensile behaviour of UHMWPE fibre laminates

Ultra-high molecular weight polyethylene (UHMWPE) fibre has great potential for strengthening structures against impact or blast loads. A quantitative characterization of the mechanical properties of UHMWPE fibres at varying strain rates is necessary to achieve reliable structural design. Quasi-static and high-speed tensile tests were performed to investigate the unidirectional tensile properties of UHMWPE fibre laminates over a wide range of strain rates from 0.0013 to 163.78 s⁻¹. Quasi-static tensile tests of UHMWPE fibre laminates were conducted at thicknesses ranging from 1.76 mm to 5.19 mm. Weibull analysis was conducted to investigate the scatter of the test data. The failure mechanism and modes of the UHMWPE fibre laminates observed during the test are discussed. The test results indicate that the mechanical properties of the UHMWPE fibre laminate are not sensitive to thickness, whereas the strength and the modulus of elasticity increase with strain rate. It is concluded that the distinct failure modes at low and high strain rates partially contribute to the tensile strength of the UHMWPE fibre laminates. A series of empirical formulae for the dynamic increase factor (DIF) of the material strength and modulus of elasticity are also derived for better representation of the effect of strain rate on the mechanical properties of UHMWPE fibre laminates.     

Thermoelectric behavior (PTC) of carbon black‐containing TPX/UHMWPE and TPX/XL‐UHMWPE blends

This article describes the structure and electrical performance of positive‐temperature‐coefficient/negative‐temperature‐coefficient (PTC/NTC) effects of the following three‐component blends: poly(4‐methyl pentene‐1)/ultra‐high molecular weight polyethylene/carbon black (TPX/UHMWPE/CB), poly(4‐methyl pentene‐1)/crosslinked‐ultra‐high molecular weight polyethylene/carbon black (TPX/XL‐UHMWPE/CB), and γ‐irradiated, compression‐molded plaques of these blends. CB particles are preferentially attracted to the UHMWPE and XL‐UHMWPE particles, which constitute the dispersed phase within the TPX matrix, but practically cannot or can only very slightly penetrate them because of their extremely high viscosity. Thus, CB particles initially form conductive networks on the UHMWPE phase; this is followed by distribution in the TPX matrix, electrically connecting the CB‐covered UHMWPE particles. This unusual CB distribution results in a reduced percolation threshold of all blends. A double‐PTC effect is exhibited by the XL‐UHMWPE‐containing samples. Irradiation of compression‐molded plaques improves their thermoelectric behavior by amplifying the PTC effect and reducing the NTC effect. A schematic model of the double‐PTC effect is suggested, describing the morphological changes of 70TPX/30XL‐UHMWPE/CB blends at different stages of heating with respect to their thermoelectric behavior. Irradiation of TPX/UHMWPE/CB plaques converts these systems into high‐intensity PTC materials free of the NTC effect. © 2001 John Wiley & Sons, Inc. J Polym Sci B Part B: Polym Phys 39: 1415–1428, 2001     

Sulfur nanoparticles transform montmorillonite into an inorganic surfactant applicable in thermoplastics processing

We report on the modification of montmorillonite (MMT) with sulfur nanoparticles (S NPs) that yields a MMT/S nanocomposite exhibiting surfactant-like amphiphilic behavior at 80:20 MMT:S weight-to-weight ratio. The new material was successfully used as an inorganic surfactant for the dispergation of carbon black (CB) in High-Density Polyethylene (HDPE). Both the novel inorganic surfactants and the HDPE-based nanocomposite products were characterized rigorously by XRD, TGA-DSC, SEM, TEM, zeta potential measurement, static contact angle measurement, tensile strength analysis, particle charge measurement, and X-ray micro-computed tomography. It was found that the presence of 0.5 wt% MMT/S has no adverse effects on HDPE product quality. On the contrary, the MMT/S additive improves the homogeneity of the distribution of CB particles in the HDPE matrix, which is very important because of the UV stabilization properties of CB. The industrial relevance of this finding is that it demonstrates how the right composite of two cheap and readily available inorganic materials can improve the properties of one of the most widely used thermoplastics.     

原位接枝炭黑/天然橡胶复合材料的制备及性能

采用原位固相接枝方法,使在高温和强剪切作用下降解的天然橡胶接枝到炭黑表面.通过对接枝前后炭黑填充天然橡胶的性能对比发现,原位接枝炭黑不但能提高天然橡胶的硫化速度,还能提高拉伸强度,定伸应力和撕裂强度等;动态力学性能的测试结果表明接枝炭黑填充的天然橡胶中接枝炭黑网络化程度较低,这些结果主要归因于接枝炭黑在橡胶基体中分散性的改善及炭黑与橡胶之间作用力的增加.     

Effects of the reduction of PAni-coated oxidized multiwall carbon nanotubes on the positive temperature coefficient behaviors of their carbon black/high density polyethylene composites

Polyaniline (PAni)-coated reduced multiwall carbon nanotubes (PRMWNTs) and carbon black (CB)-filled high-density polyethylene (HDPE) composites (PRMWNTs/CB/HDPE) were prepared through a melt mixing method. Oxidized MWNTs (OMWNTs) were prepared by treating pristine multiwall carbon nanotubes (MWNTs) with an acid mixture (HNO₃:H₂SO₄), and PAni-coated OMWNTs (POMWNTs) were synthesized via in-situ polymerization of aniline monomer in the presence of OMWNTs. POMWNTs were further reduced using hydrazine monohydrate to obtain the PRMWNTs. Fourier transform infrared (FT-IR) spectra and thermogravimetric analysis (TGA) confirmed the formation of PRMWNTs. PRMWNTs showed significantly improved thermal stability and electrical conductivity comparing to POMWNTs. The positive temperature coefficient (PTC) behavior of PRMWNTs/CB/HDPE composites revealed enhanced PTC intensity and electrical conductivity at room temperature compared to POMWNTs/CB/HDPE composites. The PRMWNTs-10/CB/HDPE composite showed high peak resistivity (301.99 MΩ-cm) and low room temperature resistivity compared to the POMWNTs/CB/HDPE composite, and thus showed the highest PTC intensity value of 6.693 as well as very excellent cyclic stability.