Modelling of gas–solid turbulent channel flow with non-spherical particles with large Stokes numbers

This paper describes a complete framework to predict the behaviour of interacting non-spherical particles with large Stokes numbers in a turbulent flow. A summary of the rigid body dynamics of particles and particle collisions is presented in the framework of Quaternions. A particle-rough wall interaction model to describe the collisions between non-spherical particles and a rough wall is put forward as well. The framework is coupled with a DNS-LES approach to simulate the behaviour of horizontal turbulent channel flow with 5 differently shaped particles: a sphere, two types of ellipsoids, a disc, and a fibre. The drag and lift forces and the torque on the particles are computed from correlations which are derived using true DNS.The simulation results show that non-spherical particles tend to locally maximise the drag force, by aligning their longest axis perpendicular to the local flow direction. This phenomenon is further explained by performing resolved direct numerical simulations of an ellipsoid in a flow. These simulations show that the high pressure region on the acute sides of a non-spherical particle result in a torque if an axis of the non-spherical particle is not aligned with the flow. This torque is only zero if the axis of the particle is perpendicular to the local direction of the flow. Moreover, the particle is most stable when the longest axis is aligned perpendicular to the flow.The alignment of the longest axis of a non-spherical particle perpendicular to the local flow leads to non-spherical particles having a larger average velocity compared to spherical particles with the same equivalent diameter. It is also shown that disc-shaped particles flow in a more steady trajectory compared to elongated particles, such as elongated ellipsoids and fibres. This is related to the magnitude of the pressure gradient on the acute side of the non-spherical particles. Finally, it is shown that the effect of wall roughness affects non-spherical particles differently than spherical particles. Particularly, a collision of a non-spherical particle with a rough wall induces a significant amount of rotational energy, whereas a corresponding collision with a spherical particle results in mostly a change in translational motion.     

Numerical simulation of the hydrodynamic interaction between a sedimenting particle and a neutrally buoyant particle

A new method for the simulation of the translational and rotational motions of a system containing a sedimenting particle interacting with a neutrally buoyant particle has been developed. The method is based on coupling the quasi-static Stokes equations for the fluid with the rigid body equations of motion for the particles. The Stokes equations are solved at each time step with the boundary element method. The stresses are then integrated over the surface of each particle to determine the resultant forces and moments. These forces and moments are inserted into the rigid body equations of motion to determine the translational and rotational motions of the particles. Unlike many other simulation techniques, no restrictions are placed on the shape of the particles. Superparametric boundary elements are employed to achieve accurate geometric representations of the particles. The simulation method is able to predict the local fluid velocity, resolve the forces and moments exerted on the particles, and track the particle trajectories and orientations.     

粗糙颗粒动理学及稠密气固两相流动的数值模拟

考虑颗粒碰撞过程中摩擦作用,给出了粗糙颗粒碰撞动力学.引入颗粒相拟总温来表征颗粒平动和转动脉动能量的特征.基于气体分子运动论,建立颗粒碰撞中平动和旋转共同作用的粗糙颗粒动理学,给出了颗粒相压力和黏度等输运参数计算模型.运用基于颗粒动理学的欧拉-欧拉气固两相流模型,数值模拟了流化床内气体颗粒两相流动特性,分析了颗粒旋转流动对颗粒碰撞能量交换和耗散的影响.模拟得到的流化床内径向颗粒浓度和提升管内颗粒轴向速度与他人实验结果相吻合.模拟结果表明随着颗粒浓度的增加,颗粒相压力和能量耗散逐渐增加,而颗粒拟总温先增加后下降.随着颗粒粗糙度系数的增加,床内平均颗粒相拟总温和能量耗散增加,表明颗粒旋转产生的摩擦将导致颗粒旋转脉动能量的改变,影响床内气体-颗粒两相宏观流动特性.      

Dynamics of disk-like particles in turbulent vertical channel flow

The dynamical behavior of inertial disk-like particles in turbulent vertical channel flow is investigated by an Eulerian–Lagrangian point-particle approach. Gravity effects on distribution, translation, rotation and orientation statistics of non-spherical particles modeled as oblate spheroids have been studied both in an upward and a downward flow and compared with results obtained in the absence of gravity. Altogether 12 different particle classes have been studied, with inertia and shape parameterized by means of Stokes number St and aspect ratio λ ≤ 1. The St = 5 disk-like particles distribute more evenly across the channel in upward than in downward flow. The gravity effect on the particle concentration diminishes with large inertia and the spheroid shape has only a modest influence. Although the gravity significantly affects the streamwise and wall-normal mean slip velocities with increasing inertia, the particle shape rarely has any impact on the translational motion, except for the mean wall-normal velocity. The fluctuations of the velocity of disk-like particles are mainly ascribed to inertia, whereas the gravity and shape only have marginal effects. The presence of gravity is moreover found to have a negligible effect on the particles’ orientation and rotation, in spite of the striking effect of λ on the orientation and rotation seen in the near-wall region. The tendency of the disks to align their symmetry axis orthogonal to the fluid vorticity in the channel center is stronger for particles with modest inertia. In the near-wall region, however, oblate spheroids preferentially align with the fluid vorticity for St >> 1. The observed behavior is believed to be caused by the influence of the gravity force on the turbophoresis; i.e. that inertial particles move towards low-turbulence regions.     

Experimental and numerical study of the rotation and the erosion of fillers suspended in viscoelastic fluids under simple shear flow

When a porous agglomerate immersed in a fluid is submitted to a shear flow, hydrodynamic stresses acting on its surface may cause a size reduction if they exceed the cohesive stress of the agglomerate. The aggregates forming the agglomerate are slowly removed from the agglomerate surface. Such a behaviour is known when the suspending fluid is Newtonian but unknown if the fluid is viscoelastic. By using rheo-optical tools, model fluids, carbon black agglomerates and particles of various shapes, we found that the particles had a rotational motion around the vorticity axis with a period which is independent on shape (flat particles not considered), but which is exponentially increasing with the elasticity of the medium expressed by the Weissenberg number (We). Spherical particles are always rotating for We up to 2.6 (largest investigated We in this study) but elongated particles stop rotating for We>0.9 while orienting along the flow direction. Erosion is strongly reduced by elasticity. Since finite element numerical simulation shows that elasticity increases the local stress around a particle, the origin of the erosion reduction is interpreted as an increase of cohesiveness of the porous agglomerate due to the infiltration of a viscoelastic fluid.     

基于离散单元法和人工神经网络的近壁颗粒动力学特征研究

颗粒与壁面的相互作用往往对颗粒流动具有显著影响. 为研究颗粒与壁面作用机理, 对滚筒内颗粒流动过程进行离散单元法(DEM)数值模拟. 基于模拟结果统计分析靠近壁面处颗粒的运动特征, 结果表明, 小摩擦系数时颗粒平动和旋转速度均近似满足正态分布, 但由于壁面影响, 摩擦系数增大时颗粒沿滚筒轴向的旋转速度偏离正态分布, 颗粒动力学理论推导壁面边界条件时应考虑速度正态分布的修正及速度脉动的各向异性. 采用人工神经网络(ANN)构建了颗粒无因次旋转温度、滑移速度和平动温度之间的函数模型, 进而可以在常规双流模型壁面边界条件中考虑颗粒旋转的影响. 基于DEM模拟及结果分析可以为壁面边界条件的理论构造和半经验修正提供基础数据和封闭模型.      

Simulated configurational temperature of particles and a model of constitutive relations of rapid-intermediate-dense granular flow based on generalized granular temperature

In gas–solid flat-base spout bed with a jet, the flow of particles must go through an intermediate regime where both kinetic/collisional and frictional contributions play a role. In this paper, the statistical framework is proposed to define the generalized granular temperature which sums up the configurational temperature and translational granular temperature. The configurational temperature, translational and rotational granular temperatures of particles are simulated by means of CFD-DEM (discrete element method) in a 3D flat-base spout bed with a jet. The configurational temperatures of particles are calculated from instantaneous overlaps of particles. The translational and rotational granular temperatures of particles are calculated from instantaneous translational and angular velocities of particles. Roughly, the simulated translational and rotational granular temperatures increase, reach maximum, and then decrease with the increase of solids volume fractions. However, the configurational temperature increases with the increase of solids volume fractions. At high solid volume fraction, the predicted configurational temperatures are larger than the translational and rotational granular temperatures, indicating that the rate of energy dissipation do contributes by contact deformation of elastic particles. The generalized granular temperature is proposed to show the relation between the variance of the fluctuation velocity of deformation and the variance of the translational fluctuation velocity of particles. The constitutive relations of particle pressure, viscosity, granular conductivity of fluctuating energy and energy dissipation in rapid-intermediate-dense granular flows are correlated to the generalized granular temperature. The variations of particle pressure, shear viscosity, energy dissipation and granular conductivity are analyzed on the basis of generalized granular temperature in a flat-base spout bed with a jet. The axial velocities of particles predicted by a gas–solid two-fluid model of rapid-intermediate-dense granular flows agree with experimental results in a spout bed.     

复杂流动中的智能颗粒游动策略研究进展

智能颗粒定义为可以根据环境的变化而主动调整自身在流场中运动的颗粒, 一般用于描述微小的游动物体, 如微生物、浮游生物和微纳机器人. 由于颗粒运动学特性和流场环境的复杂性, 探索智能颗粒的运动策略是一项具有现实意义与挑战性的研究. 近期强化学习算法被应用于智能颗粒的运动策略研究, 并取得一定进展. 本文将讨论强化学习在智能颗粒研究中的应用, 并介绍浮游生物运动策略的相关研究进展, 包括适用于海洋浮游生物的游动颗粒模型, 以及强化学习的基本原理和此类问题的研究框架. 海洋浮游生物的昼夜垂直迁移对其生存和繁衍至关重要, 生物学研究表明某些浮游生物可感知周围的流场信息, 但能否利用这些信息提高垂直方向游动效率仍是一个未知的问题. 基于这一背景, 相关研究考虑了重力沉降和颗粒形状对浮游生物垂直游动策略的影响. 研究发现细长的颗粒能够更加高效地垂直向上运动, 而重力沉降则导致智能游动策略发生较大变化. 在此基础上, 后续研究进一步考虑了局部流体信号的作用, 并讨论了基于局部信息在全局坐标系中定向运动的可能性. 当颗粒只能感受到局部流体信号时, 必须破坏动力学系统的对称性, 否则颗粒无法学到有效的垂向游动策略. 此外, 研究还发现强化学习能够利用流体信号背后的机制, 得到颗粒在二维定常流动和三维非定常湍流中高效垂直运动的策略. 这些智能游动策略依赖于本质的物理规律, 因此这些策略在更加复杂或真实的流动中也可能有优秀的表现.      

Particle shape effect on hydrodynamics and heat transfer in spouted bed: A CFD–DEM study

Spouted bed has drawn much attention due to its good heat and mass transfer efficiency in many chemical units. Investigating the flow patterns and heat and mass transfer inside a spouted bed can help optimize the spouting process. Therefore, in this study, the effects of particle shape on the hydrodynamics and heat transfer in a spouted bed are investigated. This is done by using a validated computational fluid dynamics–discrete element method (CFD–DEM) model, considering volume–equivalent spheres and oblate and prolate spheroids. The results are analysed in detail in terms of the flow pattern, microstructure, and heat transfer characteristics. The numerical results show that the prolate spheroids (Ar = 2.4) form the largest bubble from the beginning of the spouting process and rise the highest because the fluid drag forces can overcome the interlocking and particle–particle frictional forces. Compared with spherical particles, ellipsoidal spheroids have better mobility because of the stronger rotational kinetic energy resulting from the rough surfaces and nonuniform torques. In addition, the oblate spheroid system exhibits better heat transfer performance benefiting from the larger surface area, while prolate spheroids have poor heat transfer efficiency because of their orientation distribution. These findings can serve as a reference for optimizing the design and operation of complex spouted beds.     

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悬浮液中纤维的运动和旋转行为在许多现代工业领域都非常重要. Jeffery解析得到 了牛顿流中椭球型纤维的动力学演化方程,但方程只有在平面简单剪切和拉伸流的条 件下才有解析解. 采用数值求解时,由于方程中$\cot \theta $的存在会出现奇异性. 采用随体坐标的方法,消除了方程的奇异性,算法的有效性通过与解析解的比较得到了 验证,并为复杂流场下纤维的动力学数值计算提供了一个可行的方法.     

Direct numerical simulation of particle-laden plane turbulent wall jet and the influence of Stokes number

The distribution and motion of inertial particles in plane turbulent wall jet are investigated using direct numerical simulation, under the assumption of one-way coupling. To our knowledge, this appears to be the first direct numerical simulation of a particle-laden plane turbulent wall jet. It is shown that, in outer part of the wall jet, the behaviour of particles closely resembles that of a free plane jet. Due to the streamwise decay of particle Stokes number, the particle streaks formed in the near wall region of the wall jet are characterized by their intensity variation, which differs significantly from those in the channel flow. The streamwise growth of the particle velocity half-width is approximately equal to that of the fluid velocity half-width and the maximum velocity of particles decays slower than that of fluid due to inertia. The outer scaling can collapse the mean particle velocity in both the inner and outer region for heavier particles. In the buffer region, the particle–fluid velocity difference can be negative or positive depending on the Stokes number since there are two competing effects, namely the memory effect and turbophoresis. In the viscous region, the larger particles are on average faster than fluid and the velocity difference is found to be self-similar depending on outer Stokes number. The near-wall distribution of velocity difference is significantly correlated with the presence of high-momentum particles which are entrained by vortical structures generated in the outer region of the wall jet. These results are useful for environmental and engineering applications.     

Numerical simulation of tetrahedral particle mixing and motion in rotating drums

A regular tetrahedron is the simplest three-dimensional structure and has the largest non-sphericity. Mixing of tetrahedral particles in a thin drum mixer was studied by the soft-sphere-imbedded pseudo-hard particle model and compared with that of spherical particles. The two particle types were simulated with different rotation speeds and drum filling levels. The Lacey mixing index and Shannon information entropy were used to explore the effects of sphericity on the mixing and motion of particles. Moreover, the probability density functions and mean values and variances of motion velocities, including translational and rotational, were computed to quantify the differences between the motion features of tetrahedra and spheres. We found that the flow regime depended on the particle shape in addition to the rotation speed and filling level of the drum. The mixing of tetrahedral particles was better than that of spherical particles in the rolling and cascading regimes at a high filling level, whereas it may be poorer when the filling level was low. The Shannon information entropy is better than the Lacey mixing index to evaluate mixing because it can reflect the real change of flow regime from the cataracting to the centrifugal regime, whereas the mixing index cannot.     

CFD-DEM simulation of the hole cleaning process in a deviated well drilling: The effects of particle shape

We investigate the effect of particle shape on the transportation mechanism in well-drilling using a three-dimensional model that couples computational fluid dynamics (CFD) with the discrete element method (DEM). This numerical method allows us to incorporate the fluid–particle interactions (drag force, contact force, Saffman lift force, Magnus lift force, buoyancy force) using momentum exchange and the non-Newtonian behavior of the fluid. The interactions of particle−particle, particle−wall, and particle−drill pipe are taken into account with the Hertz–Mindlin model. We compare the transport of spheres with non-spherical particles (non-smooth sphere, disc, and cubic) constructed via the multi-sphere method for a range of fluid inlet velocities and drill pipe inclination angles. The simulations are carried out for laboratory-scale drilling configurations. Our results demonstrate good agreement with published experimental data. We evaluate the fluid–particle flow patterns, the particle velocities, and the particle concentration profiles. The results reveal that particle sphericity plays a major role in the fluid–solid interaction. The traditional assumption of an ideal spherical particle may cause inaccurate results.     

Numerical simulation of polygonal particles moving in incompressible viscous fluids

A two-dimensional coupled lattice Boltzmann immersed boundary discrete element method is introduced for the simulation of polygonal particles moving in incompressible viscous fluids. A collision model of polygonal particles is used in the discrete element method. Instead of a collision model of circular particles, the collision model used in our method can deal with particles of more complex shape and efficiently simulate the effects of shape on particle–particle and particle–wall interactions. For two particles falling under gravity, because of the edges and corners, different collision patterns for circular and polygonal particles are found in our simulations. The complex vortexes generated near the corners of polygonal particles affect the flow field and lead to a difference in particle motions between circular and polygonal particles. For multiple particles falling under gravity, the polygonal particles easily become stuck owing to their corners and edges, while circular particles slip along contact areas. The present method provides an efficient approach for understanding the effects of particle shape on the dynamics of non-circular particles in fluids.     

On the orientation of ellipsoidal particles in a turbulent shear flow

Direct numerical simulation (DNS) of small prolate ellipsoidal particles suspended in a turbulent channel flow is reported. The coupling between the fluid and the particles is one-way. The particles are subjected to the hydrodynamic drag force and torque valid for creeping flow conditions. Six different particle cases with varying particle aspect ratios and equivalent response times are investigated. Results show that, in the near-wall region, ellipsoidal particles tend to align with the mean flow direction, and the alignment increases with increasing particle aspect ratio. When the particle inertia increases, the particles are less oriented in the spanwise direction and more oriented in the wall-normal direction. In the core region of the channel, the orientation becomes isotropic.     

非球形颗粒两相流的数值模拟研究进展

非球形颗粒两相流是多相流的重要研究方向之一, 常见于自然界及工业生产过程中. 不同于球形颗粒, 由于非球形颗粒形状的各向异性, 除了颗粒平动行为, 还需要考虑颗粒的转动与取向行为, 颗粒的取向与转动行为会影响颗粒所受的力和力矩. 为了准确模拟非球形颗粒的运动行为, 目前非球形颗粒两相流的数值模拟研究主要基于欧拉?拉格朗日的求解框架展开, 常见的非球形颗粒两相流数值模拟方法主要包括点颗粒法与全分辨颗粒法. 本文将对这两类方法进行介绍, 同时会全面介绍非球形颗粒两相流研究的基础理论模型, 并系统总结非球形颗粒在简单基本流和复杂湍流中的研究进展, 包括对于非球形颗粒在湍流中的取向与转动行为机理, 以及颗粒对湍流减阻调制作用的研究. 最后, 本文提出了非球形颗粒两相流研究存在的问题及未来研究方向.      

Impulsive motion of a suspension: Effect of antisymmetric stresses and particle rotation

A two-phase continuum theory (two-fluid model) for a suspension of rigid spherical particles in a Newtonian fluid is applied to investigate theoretically the flow induced by impulsive motion of an infinite flat plate. Consideration of rotational intertia of the particles gives rise to an antisymmetric part of the volume averaged stress tensor of the continuous phase. The influence of particle rotation and of antisymmetric stresses of the continuous phase, which depend on the relative rotational motion between the particles and the ambient fluid, on the motion of each phase and on the skin friction is examined.Approximate solutions to the equations, corresponding to the physical situation of large and small particle slip, are obtained by power series expansions for small and large times.     

明渠湍流边界层中颗粒的运动与分布

利用直接数值模拟、点球浸入边界法和颗粒离散元法相结合的方法, 模拟了颗粒在明渠湍流边界层中的运动, 并对颗粒的瞬时位置进行了Voronoi 分析, 定量研究了颗粒在湍流边界层中的运动和分布规律. 研究发现:颗粒的输运对湍流的统计特征有影响, 其运动与近壁区湍流拟序结构密切相关, 在"喷发"结构作用下被带离壁面, 在"扫掠" 结构和自身重力作用下回到壁面; 在湍流边界层中, 颗粒倾向于聚集在低流速带, 呈条带状分布;颗粒在大部分时间处于"簇"状态, 偶尔跳跃到"空" 状态, 但能够很快回到邻近低速区域.      

Effect of wall rougheners on cross-sectional flow characteristics for non-spherical particles in a horizontal rotating cylinder

Discrete-element-method （DEM） simulations have been performed to investigate the cross-sectional flow of non-spherical particles in horizontal rotating cylinders with and without wall rougheners. The non-spherical particles were modeled using the three-dimensional super-quadric equation. The influence of wall rougheners on flow behavior of grains was studied for increasing particle blockiness. Moreover, for approximately cubic particles （squareness parameters [555]）, the rotational speed, gravitational acceleration and particle size were altered to investigate the effect of wall rougheners under a range of operating conditions. For spherical and near-spherical particles （approximately up to the squareness parameters [344]）, wall rougheners are necessary to prevent slippage of the bed against the cylinder wall. For highly cubic particle geometries （squareness parameters larger than [3441）, wall rougheners resulted in a counter-intuitive decrease in the angle of repose of the bed. In addition, wall rougheners employed in this study were demonstrated to have a higher impact on bed dynamics at higher rotational speeds and lower gravitational accelerations. Nevertheless, using wall rougheners had a comparatively small influence on particle-flow characteristics for a bed composed of finer grains.     

Numerical study of concentrated fluid–particle suspension flow in a wavy channel

The particle migration effects and fluid–particle interactions occurring in the flow of highly concentrated fluid–particle suspension in a spatially modulated channel have been investigated numerically using a finite volume method. The mathematical model is based on the momentum and continuity equations for the suspension flow and a constitutive equation accounting for the effects of shear‐induced particle migration in concentrated suspensions. The model couples a Newtonian stress/shear rate relationship with a shear‐induced migration model of the suspended particles in which the local effective viscosity is dependent on the local volume fraction of solids. The numerical procedure employs finite volume method and the formulation is based on diffuse‐flux model. Semi‐implicit method for pressure linked equations has been used to solve the resulting governing equations along with appropriate boundary conditions. The numerical results are validated with the analytical expressions for concentrated suspension flow in a plane channel. The results demonstrate strong particle migration towards the centre of the channel and an increasing blunting of velocity profiles with increase in initial particle concentration. In the case of a stenosed channel, the particle concentration is lowest at the site of maximum constriction, whereas a strong accumulation of particles is observed in the recirculation zone downstream of the stenosis. The numerical procedure applied to investigate the effects of concentrated suspension flow in a wavy passage shows that the solid particles migrate from regions of high shear rate to low shear rate with low velocities and this phenomenon is strongly influenced by Reynolds numbers and initial particle concentration. Copyright © 2008 John Wiley & Sons, Ltd.