剪切对iPP/PEcO共混物结晶行为的影响

对剪切场作用下的全同聚丙烯/弹性体乙烯-辛烯共聚物(iPP/PEcO)的共混物结晶行为进行研究, 结果表明, 剪切使得iPP球晶密度增加, 微晶和片晶均发生取向, 且片晶取向明显; 片晶取向度随共混物中PEcO含量的增加而增大, 而微晶取向度随PEcO含量的增加而减小; 强剪切诱导出现纤维状结晶形态. 利用同步辐射(SAXS)技术对共混物在剪切场下的等温结晶行为进行研究, 结果表明, 随结晶的进行长周期呈现先减少而后固定的趋势; 高剪切速率缩短了结晶诱导时间, 加快了共混物中结晶部分的结晶动力学过程.     

剪切应力场中聚丙烯熔体在近熔点处冷却结晶的晶体结构研究

通过自主设计的动态保压注塑成型装置研究剪切应力场下聚丙烯(PP)熔体在近熔点处冷却结晶的晶体结构.用扫描电子显微镜(SEM)、示差扫描量热法(DSC)和广角X射线衍射(WAXD)分析了PP试样在近熔点处冷却后从表层到剪切层的结晶结构的变化.SEM研究表明,与传统注塑成型样品(SL)和剪切力场中高熔体温度下冷却得到的试样(DH)相比,近熔点附近冷却得到的PP试样(DL)从表层到剪切层的结晶结构和形态有明显变化.DL从表层到剪切层均生成了尺寸较大的取向结晶结构,无明显的串晶产生.DSC研究表明,与SL和DH相比,DL剪切层无脊纤维晶熔融峰且晶片熔融温度较高,证明其样品内部晶片尺寸较大.WAXD进一步研究显示,DL内部主要晶面(110,040和130)的结晶尺寸与SL和DH相比并没有发生明显改变.     

剪切作用下PA1010/PP共混物的形态与性能研究

通过动态保压注射成型方法制备了聚酰胺1010/聚丙烯(PA1010/PP)共混物,并研究了形态与性能的关系.力学性能测试结果表明在熔体冷却过程中施加剪切可以大大提高共混物的拉伸强度、拉伸模量和缺口冲击强度,当PP的质量分数为20%时,共混物的缺口冲击强度达到21.3kJ/m2,是静态样的3倍多,拉伸强度达到50.9MPa,是静态样的1.5倍.扫描电镜(SEM)结果表明在动态保压样的横断面可以观察到剪切诱导的形态,中间是芯层,围绕着芯层的是剪切层,最外面是皮层,相区尺寸显著减小、分散相分散更趋均匀,特别是PP的质量分数为20%时,相区尺寸从原来的约3.9μm降低到约1.4μm.动态保压样机械性能的提高归因于剪切作用下独特相形态的形成,分子链沿流动方向的取向是拉伸强度提高的主要原因,而剪切使分散相颗粒变小和剪切层中分子链的取向是冲击强度提高的主要原因.     

聚合物气体辅助注射成型制品的形态结构

作为一种由常规注射成型发展起来的聚合物加工技术,气体辅助注射成型具有节约原材料、缩短成型周期以及提高制品性能等优点,已得到广泛的应用.由于气辅成型过程是一个在刚、柔双重约束界面条件下进行的多相复杂体系的多次流动过程,因而其形态结构的形成、发展和演化要远比常规注塑成型复杂.然而在气辅成型的形态结构方面,国内外的研究一直以来开展得较少.近年来,作者在聚合物及其共混物、复合材料气辅成型制品的形态结构方面已开展了广泛的研究工作,本文对这些工作和一些重要结果作了总结,并简要分析了成型过程中剪切场对形态演化的影响,最后对该研究方向的发展趋势作了展望.     

剪切作用下马来酸酐接枝乙烯-辛烯共聚物和乙烯-丙烯酸丁酯-甲基丙烯酸缩水甘油酯共聚物对PA1010/PP共混物的增容作用比较

采用熔体共混的方法制备了两种增容剂增容的聚酰胺1010/聚丙烯(PA1010/PP)共混物,通过扫描电镜(SEM)、力学性能和差示扫描量热(DSC)测试,对动态保压注射成型(动态)和普通注射成型(静态)中增容剂POE-g-MAH(马来酸酐接枝乙烯-辛烯共聚物)和PTW(乙烯-丙烯酸丁酯-甲基丙烯酸缩水甘油酯共聚物)对PA1010/PP共混物的增容作用进行了比较研究.研究结果表明,普通注射成型中,PTW增容体系具有更小的分散相粒子,在DSC测试中出现两个结晶峰,即出现异相成核结晶和均相成核结晶,具有更好的拉伸和冲击性能,增容作用更佳.动态保压注射成型中施加剪切可以提高所有共混物的拉伸强度、拉伸模量和缺口冲击强度,PTW和POE-g-MAH两种增容剂增容体系冲击性能相近,但POE-g-MAH增容体系的分散相相区尺寸减小明显、分布均匀性显著增加,材料冲击强度增加幅度更大,表明剪切更有利于POE-g-MAH增容作用的进行.两种增容剂增容作用的不同源于它们化学组成的不同引起的材料形态差别.     

聚苯硫醚及其聚醚砜共混物结晶形态的研究

本文借用偏光显微镜(PLM)、扫描电子显微镜(SEM)、小角激光光散射仪(SALS)及蚀刻的方法,研完了聚苯硫醚及其与聚醚砜共混物的结晶形态和织构,讨论了共混方法及其共混组成对其共混物的结晶形态的影响。结果表明,聚苯硫醚在应力作用下能生成横晶;溶液共混物和粉末机械共混物呈现不同的共混结晶形态;随着聚醚砜组分的增加,共混物的织构从聚苯硫醚为连续相逐渐转变为聚醚砜为连续相,同时,聚醚砜的聚集区域从分散在聚苯硫醚的球晶之间转变为聚集在聚苯硫醚的球晶内,使聚苯硫醚的球晶形态逐渐变得不规整。     

在低频振动场中注射成型HDPE试样的力学性能及其形态控制

利用自行研制的低频振动注射实验装置探讨HDPE振动注射试样力学性能和微观形态之间的关系 .实验中对常规注射和振动注射成型的试样力学性能和微观形态进行了对比实验 .SEM实验结果显示 ,振动注射制件芯层的形态由常规注射的球晶转变为垂直于振动波传递方向排列的片晶结构 ,在剪切层中同时存在串晶或柱状堆砌的片晶结构 .频率的改变 (0 相似文献   

相形态对聚合物反应共混过程的影响

通过采用典型的热力学不相容共混体系聚烯烃弹性体/聚苯乙烯(POE/PS),利用流变学和形态研究的方法,考察了不同相形态(海岛结构和双连续结构)对聚合物反应共混过程的影响.研究发现相形态对聚合物原位增容共混反应有显著的影响,界面反应的进程与界面形态的变化能力直接相关.对于双连续结构的共混物,其形态稳定性最差,因而最有利于界面反应的发生;而在海岛结构的共混体系中,界面反应的进程则取决于界面变形的难易程度,黏度比小的体系更容易发生界面反应。     

聚丙烯—聚对苯二甲酸乙二酯共混物的扫描电镜观察(Ⅱ)

使用扫描电镜和化学蚀刻的方法研究了聚丙烯(PP)和聚对苯二甲酸乙二酯(PET)共混物(PP:PET:9:1)在不同温度结晶时的形态结构,并与在相应条件下结晶的纯PP样品作比较。结果表明:(1)纯PP在0℃结晶时没有观察到明显的球晶,部分区域呈树枝晶,在30℃以上结晶时呈三类不同形态球晶;在0—140℃范围结晶的PP—PET共混物中都没有观察到第三类球晶和树枝晶。(2)在0—140℃温度下结晶的共混物中两组份互不相溶,PET都是以直径为1—5μ的小球分散在PP连续相的球晶内和球晶之间;PET的加入使PP球晶的尺寸比在相应条件结晶的纯PP球晶小,同时球晶的大小也随结晶温度降低而变小;PET小球与PP连续相之间存在着易受蚀刻的界面层。     

水辅助注塑PP/SAN共混物制品中横晶形成机理的研究

采用水辅助注塑(WAIM)设备,在不同的注水压力和熔体温度下制备了4种质量比(98/2,96/4,94/6和92/8)的聚丙烯/丙烯腈-苯乙烯共聚物(PP/SAN)共混物制品.采用偏光显微镜(POM)和扫描电子显微镜(SEM),研究了WAIM PP/SAN共混物制品的结晶形态和相形态.研究发现,高压水的穿透作用所引起的强剪切和快速冷却可诱导SAN在PP基体中原位成纤,并诱导PP在SAN纤维表面形成大量的晶核而最终形成横晶.SAN含量为4 wt%时,所形成横晶的含量随水压的提高而增加,随温度的降低而大幅增加.当SAN含量较低(2 wt%)时,制品中没有横晶形成.     

Shear-induced change of phase morphology and tensile property in injection-molded bars of high-density polyethylene/polyoxymethylene blends

It is feasible to control the phase morphology and phase inversion for immiscible polymer blends to manipulate their properties. In this work, the blend of high-density polyethylene (HDPE)/polyoxymethylene (POM) was used as an example, to demonstrate the effect of shear on the phase morphology and resultant mechanical properties in immiscible polymer blends. To do so, a well defined “in-process morphology control” process during injection molding was conducted. That was: after making the blends via melt mixing, the injection-molded bars were prepared via a so-called dynamic packing injection molding equipment to impose a prolonged shearing on the melts during the solidification stage. Phase morphologies and crystal structures of the blends were estimated mainly through scanning electron microscopy, differential scanning calorimetry and 2D wide-angle X-ray scattering, respectively. For in-process morphology controlled samples, co-continuous structures, especially subinclusions inside another continuous phase induced by shear, were observed when the HDPE content was between 30 wt% and 50 wt%, leading to much early occurrence of phase inversion and also the lowest degree of orientation for both HDPE and POM. However, for samples obtained via conventional injection molding, a droplet morphology was always observed with HDPE dispersed in POM as the content of HDPE was up to 30 wt%, but with POM dispersed in HDPE as the content of HDPE was 50 wt%. The performances of injection-molded bars were mainly respect to the phase morphologies for samples obtained via conventional injection molding in which tensile properties continuously decreased with increasing of HDPE content up to 30 wt% and then increased with further increasing of HDPE content. For the in-process morphology controlled samples, the tensile properties depended not only on the phase morphology, but more importantly on the degree of orientation. One observed only a slight decrease of tensile property as the content of HDPE was less than 15 wt%, while an abrupt decrease when the content of HDPE was between 30 wt% and 50 wt%, probably due to the lowest degree of orientation in this composition range.     

SPATIAL HIERARCHY AND INTERFACIAL STRUCTURE IN INJECTIONMOLDED BARS OF POLYPROPYLENE-BASED BLENDS AND COMPOSITES

The hierarchical structure and interfacial morphology of injection-molded bars of polypropylene （PP） based blends and composites have been investigated in detail from the skin to the core. For preparation of injection-molded bars with high-level orientation and good interfacial adhesion, a dynamic packing injection molding technology was applied to exert oscillatory shear on the melts during solidification stage. Depending on incorporated component, interfacial adhesion and processing conditions, various oriented structure and morphology could be obtained. First, we will elucidate the epitaxial behavior between PP and high-density polyethylene occurring in practical molded processing. Then, the shear-induced transcrystalline structure will be the main focus for PP/fiber composites. At last, various oriented clay structures have been ascertained unambiguously in PP/organoclay nanocomposites along the thickness of molded bars.     

SUPER POLYOLEFIN BLENDS ACHIEVED VIA DYNAMIC PACKING INJECTION MOLDING:MORPHOLOGY AND PROPERTIES

As a long-term project aimed at developing super polyolefin blends, in this paper we summarize our work on themechanical reinforcement and phase morphology of polyolefin blends achieved by dynamic packing injection molding(DPIM). The main feature of this technology is that the specimen is forced to move repeatedly in the model by two pistonsthat move reversibly with the same frequency during cooling, which results in preferential orientation of the dispersed phaseas well as the matrix. The typical morphology of samples obtained via DPIM is a shear-induced morphology with a core inthe center, an oriented zone surrounding the core and a skin layer in the cross-section areas. Shear-induced phase dissolutionat a higher shear rate but phase separation at low shear rates is evident from AFM examination of LLDPE/PP (50/50) blends.The super polyolefin blends having high modulus (1.9-2.2 GPa), high tensile strength (100-120 MPa) and high impactstrength (6 times as that of pure HDPE) have been prepared by controlling the phase separation, molecular orientation andcrystal morphology.     

聚醚砜/热致液晶高分子原位复合材料的结构与性能

<正> 国际上关于热致液晶高分子(TLCP)原位复合材料的报道始于80年代,原位复合增强材料的增强形式不是在树脂加工前实际存在的,而是在加工过程中形成的,原位复合的方法是将TLCP掺入树脂基体,使其在特定的流场和应力场作用下,诱导取向并形成徽     

EFFECT OF COMPATIBILITY ON PHASE MORPHOLOGY AND ORIENTATION OF ISOTACTIC POLYPROPYLENE （IPP） BLENDS OBTAINED BY DYNAMIC PACKING INJECTION MOLDING

The effect of compatibility on phase morphology and orientation of isotactic polypropylene （iPP） blends under shear stress was investigated via dynamic packing injection molding （DPIM）. The compatibility of iPP blended with other polymers, namely, atactic polypropylene （aPP）, octane-ethylene copolymer （POE）, ethylene-propylene-diene rubber （EPDM） and poly（ethylene-co-vinyl acetate） （EVA）, have first been studied using dynamic mechanical analysis （DMA）. These blends were subjected to DPIM, which relies on the application of shear stress fields to the melt/solid interfaces during the packing stage by means of hydraulically actuated pistons. The phase morphology, orientation and mechanical properties of the injection-molded samples were characterized by SEM, 2D WAXS and Instron. For incompatible iPP/EVA blends, a much elongated and deformed EVA particles and a higher degree of iPP chain orientation were observed under the effect of shear. However, for compatible iPP/aPP blends, a less deformed and elongated aPP particles and less oriented iPP chains were deduced. It can be concluded that the compatibility between the components decreases the deformation and orientation in the polymer blends. This is most likely due to the hindering effect, resulting from the molecular entanglement and interaction in the compatible system.     

Preparing iPP/HDPE/CB functionally gradient materials: influence factors of components and processing

In this work, gradient materials with low electrical resistivity were prepared by compounding isotactic polypropylene (iPP)/high density polyethylene (HDPE) blends with carbon black (CB) through extruding and injection molding. Contact angle measurements and morphology measurements showed that the CB particles were selectively located in HDPE phase and the final composites had a gradient structure that the HDPE/CB phase exhibited different morphologies in the skin layer and core layer of the composites under different processing procedures. The main factors influencing the formation of the functional gradient materials (FGM), including screw speed during extruding, iPP types and CB contents were discussed. They affect the phase morphology by shear stress, the restoration of HDPE phase, and the viscosity ratio of polymer blends, respectively. In conclusion, iPP/HDPE/CB FGM could be formed easily in the composites blending with the iPP type with narrow molecular weight distribution (MWD) and higher CB content extruded at higher screw speed. The electrical properties of iPP/HDPE/CB composites were studied and the results showed that screw speed in extrusion significantly influenced the percolation curve and electrical property of the final composites. Copyright © 2011 John Wiley & Sons, Ltd.     

Morphological development in water assisted injection molded polyethylene/polyamide‐6 blends

Water assisted injection molding (WAIM) has gradually become one of the most important polymer processing methods for making hollowed parts. This study examined the morphological development in water assisted injection molded high density polyethylene (HDPE)/polyamide‐6 (PA‐6) blends. Samples for microscopic observation were prepared by an 80‐ton injection‐molding machine equipped with a tube cavity and with a water injection unit. A distinct skin layer, core region, and channel layer were observed across the thickness. The shape and size of the dispersed phase depended on the position both across the part thickness and along the flow direction. Small and large particles coexisted in the skin and channel layers, indicating that both coalescence and disintegration of the dispersed phase occurred in these layers. High water pressures were found to mold parts with smaller polyamide particle distributions. Additionally, the morphology of water assisted injection molded parts was compared to that of gas assisted injection molded products. It was found that water molded parts exhibit a smaller polyamide particle distribution than their gas counterparts. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of melt temperature on the phase morphology, thermal behavior and mechanical properties of injection-molded PP/LLDPE blends

<正>The phase morphology and thermal behavior of various isotactic polypropylene(PP)/linear low density polyethylene(LLDPE) blends were investigated with aid of scanning electron microscopy(SEM) and differential scanning calorimetry(DSC),respectively.The effect of barrel(melt) temperature on the morphology,thermal behavior and the resultant mechanical properties of the injection molded bars was the research focus,and the influence of LLDPE composition was also taken into account.It was found that the mechanical properties,especially the tensile ductility and the impact strength,were greatly affected by the processing temperature.The samples obtained at low temperatures had the highest elongation at break and impact strength,while those molded at high temperatures had the poorest toughness.Two reasons were responsible for that:first,the phase size in the samples increased with the processing temperature;second, possible orientation existed in the samples obtained at low processing temperatures.