Pulse Plating of Zn-Co Alloy Coatings

Pulse plating of Zn-Co alloys was studied using square pulse containing reverse current.The surface morphologies of Zn-Co alloy deposits were examined using scanning elecron microscopy （SEM）, and an attendant energy dispersive X-ray analyzer （EDA） was used to analyze the composition of Zn-Co alloy deposits. Results obtained showed that the average current density and reverse current density amongst all the variables investigated had very strong effects on the cobalt content and surface morphologies of Zn-Co alloy deposits. It is possible to elecrodeposit Zn-Co alloy coatings with a very wide cobalt content range of 10-90 wt% by modulating pulse parameters.     

Zinc-cobalt alloy: electrodeposition and characterization

Zinc-cobalt alloy electrodeposits offer enhanced corrosion protection to steel, compared to zinc deposits. A near neutral zinc-cobalt alloy sulfate bath was developed. In the absence of β-naphthol and sodium lauryl sulfate (SLS), only a light grey and non-uniform deposit was obtained. Addition of boric acid yielded a grey and uniform deposit. To obtain the grey uniform alloy deposit, the optimum bath composition was: 0.5 M ZnSO₄, 0.5 M CoSO₄, 40 g/L H₃BO₃, 0.865 g/L SLS and 0.345 g/L β-naphthol. The current efficiency for alloy deposition was 50% in the current density range 0.5–2.5 A/dm². X-ray fluorescence studies on the alloy deposit formed on steel revealed 58–75% zinc on the surface. Anodic stripping voltammetric studies were carried out on zinc-cobalt alloy films formed on glassy carbon to identify the phases formed in the alloy. Zn-Co alloy film dissolution peaks suggested the existence of β, β₁ and γ phases of the alloy. Electronic Publication     

Electrolessly Plated Ni-Zn（Fe）-P Alloy and Its Corrosion Resistance Properties

The autocatalytic deposition of Ni-Zn(Fe)-P alloys has been carried out on substrate of carbon steel from a bath containing nickel sulfate, zinc sulfate, sodium hypophosphite, sodium citrate and boric acid. The effects of pH and the molar ratio of NiSO4/ZnSO4 on the deposition rate and the composition of deposits have been studied. It was found that the presence of zinc sulfate in the bath has an inhibitory effect on the alloy deposition. The structure and the surface morphology of Ni-Zn(Fe)-P coatings were characterized with XRD and SEM, respectively. The alloys plated under the experimental conditions consisted of an amorphous phase coexisting with a crystalline cubic Ni phase (poly-crystalline). The surface morphology of the coating is dependent on the deposition parameters. The corrosion resistance of the Ni-Zn(Fe)-P deposits was examined via mass loss tests and anodic polarization measurements, respectively. The results show that the surface morphologies of the deposits and the corrosion resistance of the deposits have been improved. The results of mass loss tests almost accord with those of anodic polarization measurements. The corrosion mechanisms of Ni-Zn(Fe)-P alloys in NaCl and NaOH solutions were investigated by means of EDX. The deposit immersed in an NaCI or an NaOH solution contains more content of oxygen and less contents of the metals(except Fe) than that placed in air, which shows that the NaCl or NaOH solution can accelerate the oxidation of the deposit.     

Surface Modification by Compositionally Modulated Multilayered Zn‐Fe Alloy Coatings

Compositionally modulated multilayered alloy (CMMA) coatings of Zn-Fe were developed from acid chloride baths by single bath technique. The production and properties of CMMA Zn-Fe coatings were tailored as a function of switching cathode current densities (SCCD’s) and thickness of individual layers. Corrosion rates (CR) were measured by electrochemical methods. Corrosion resistances were found to vary with SCCD’s and the number of sub layers in the deposit. SCCD’s were optimized for production of Zn-Fe CMMA electroplates showing peak performance against corrosion. The formation of discrete Zn-Fe alloy layers having different compositions in the deposits were demonstrated by scanning electron microscopy (SEM). Improvements in the corrosion resistance of multilayered alloys are due to the inherent barrier properties of CMMA coatings as evidenced by electrochemical impedance spectroscopy (EIS). Corrosion resistance afforded by Zn-Fe CMMA coatings are explained in terms of the n-type semiconductor films at the interface, supported by Mott-Schottky’s plot. It was observed that the alloy with high w(Fe) on the top showed better corrosion resistance compared to that with the less w(Fe) on top. At optimum SCCD’s of 3.0—5.5 A•dm－2, a Zn-Fe CMMA coatings with 600 sub layers showed ca. 45 times better corrosion resistance than conventional Zn-Fe alloy of the same thickness. The deposit showed no red rust even up to 1130 h in salt spray test.     

Electrodeposition and characterization of zinc–nickel–iron alloy from sulfate bath: influence of plating bath temperature

The electrodeposition of ternary zinc–nickel–iron alloy was studied in acidic sulfate bath. The comparison between Zn, Ni, and Fe deposition and Zn–Ni and Zn–Ni–Fe co-deposition revealed that the remarkable inhibition of Ni and Fe deposition takes place due to the presence of Zn²⁺ in the plating bath. The increase in corrosion resistance of ternary deposits is not only attributed to the formation of γ-Ni₂Zn₁₁ phase but also to iron co-deposition and formation of iron phase. It was also found that the bath temperature has a great effect on the surface appearance and the deposit composition. The investigation was carried out using cyclic voltammetry and galvanostatic techniques for electrodeposition, while linear polarization resistance and anodic linear sweeping voltammetry techniques were used for corrosion study. Morphology and chemical composition of the deposits were characterized by means of scanning electron microscopy and atomic absorption spectroscopy.     

Electrodeposition of nanocrystalline Ni–Cu alloy from environmentally friendly lactate bath

A new environmentally friendly electroplating bath for Ni–Cu alloy deposition was developed. Lactic acid was used as a complexing agent. The influence of bath composition, current density, pH and temperature on cathodic polarization, cathodic current efficiency and alloy composition was studied. Different proportions of the two metals were obtained by using different deposition parameters, but at all [Ni²⁺] / [Cu²⁺] ratios studied, preferential deposition of Cu occurred and regular co‐deposition took place. The Ni content of the deposit increased with Ni²⁺ content and current density and decreased with temperature. The surface morphology of the deposited Ni–Cu alloy was investigated using scanning electron microscopy. The crystal structure was examined using the X‐ray diffraction technique. The results showed that the deposits consisted of a single solid solution phase with a face‐centered cubic structure. The crystallite size lies in the range of 12 to 25 nm for as‐plated alloys. Copyright © 2014 John Wiley & Sons, Ltd.     

化学沉积Ni-Mo-P合金及其性能

以柠檬酸钠为络合剂、硼酸为缓冲剂在碱性介质中化学沉积Ni-Mo-P合金,用浸泡实验和阳极极化实验系统研究了不同工艺条件下所得镀层在3.5%(bymass)NaCl介质的耐腐蚀性能.考察工艺参数(pH和多钼酸根离子浓度)对沉积速率、镀层组成、结构和显微硬度的影响.实验发现,沉积工艺对镀层硬度有影响,但对镀层结构几乎无影响.镀层中钼含量越高,其硬度也越大.但多钼酸根离子在沉积过程中起阻碍作用,致使镀层中钼含量不高(不超过20%,byatom).Ni-Mo-P合金镀层具有较好的耐腐蚀性;由不同工艺条件所得的镀层其耐腐蚀能力不同,但各镀层在NaCl溶液中的阳极极化行为相似.浸泡实验与阳极极化实验结果基本吻合.     

Preparation of Amorphous Film on Ni-S Alloy by Electroplating Method

IntroductionRecently,amorphousalloyshaveattTactedconsiderableattentionasnewfunctionalmaterial.Theycanbeattainedbyelectroplating,suchasplatingNi-P,Ni-B,Fe-W,Ni-Mo,Fe-P,etc..ThestructureofcodepositednickelandsulfurwasfirststudiedbyBrilllwithXRD.He,however,didnotdiscussthemethodofcodepositingnickelandsulfur.Afterwards,thereweresomereportsonNi-Sdeposit.Ingeneral,aNi-SdepositcanbeobtainedbyelectroplatingfromaWattsbathcontainingsuchsulfursourcesasthiocyanateKCNS',thioureaNH,CSNH,',andso…     

化学沉积镍-铁-磷合金和它的伏安行为(英文)

在以次亚磷酸钠为还原剂 ,硼酸为缓冲剂和柠檬酸钠为络合剂的碱性介质中 ,研究了镍_铁_磷合金化学沉积条件 (pH值 ,温度及 [Fe2 + ]/([Ni2 + ]+[Fe2 + ])物质的量比 )对沉积速率和镀层组成的影响 ;并由此建立镀液稳定的最佳沉积工艺 .实验表明 ,镀液中硫酸亚铁对沉积镍_铁_磷合金有阻碍作用 (降低了化学沉积速率 ) ,造成镀层中铁含量不高 (小于 2 0 % ) ,使用循环伏安技术研究了镍_铁_磷合金的电沉积机理 .结果发现铁对次亚磷酸钠的氧化不起催化作用 ,提高镀液温度和pH值有增加沉积速率之效     

Mössbauer and XRD investigation of electrodeposited Fe,Co and Fe-Co alloys using a gluconate plating process

Summary A fundamental requirement for electrodeposition systems of the 21st century is that the processes involved should be environmentally safe, as well as they should be suited to replace hazardous conventional processes thereby supporting global sustainability. Conventional plating baths contain hazardous components and facilitate the generation of non-desirable compounds. The subject of the present article is the electrodeposition of Fe, Co, and Fe-Co alloys from an electrolyte based on gluconate. Preliminary studies showed that good quality iron-cobalt alloy coatings could be obtained on copper substrates from an environmentally acceptable gluconate plating system. The gluconate bath is inexpensive, non-toxic and easily disposed of. We report the successful deposition of Fe, Co and Fe-Co alloys from a modified gluconate based electrolyte which has not been used previously to deposit these materials. The effect of process parameters, such as current density, pH and deposition time were investigated using the gluconate electrolyte at a temperature of 60 °C and a pH of 7. The phase composition, crystal structure and magnetic anisotropy of the obtained alloy deposits are correlated with the applied process parameters. The structural analysis of the deposits is mainly based on ⁵⁷Fe CEMS and XRD measurements. α-Fe and Co-Fe were identified as dominant phases in Fe and Co/Fe deposits, respectively. The magnetic anisotropy of the Fe-containing deposits was found to correlate with the current density applied during deposition. The time of electrodeposition, at the same time, had little if any effect on the magnetic anisotropy of the obtained deposits. The mechanism and formation of the electrodeposits are discussed on the basis of the obtained results.     

柠檬酸盐-氨体系化学镀Ni-B合金的研究

本文研究了柠檬酸盐-氨体系化学镀Ni-B合金的镀液成份和沉积条件对沉积速度和镀层含硼量的影响,确定了镀液的最佳组成和条件为:NiSO₄·7H₂O 40g/l,H₃BO₃ 30g/l,NH₄C130g/l,柠檬酸三铵20g/l,二甲氨基硼烷4g/l,pH9.5～10.0,45℃.测定了镀层的性能。该镀层的接触电阻约为0.126Ω,与银的相近。XPS和AES的研究结果表明,Ni-B镀层由Ni₂B合金和Ni组成,但其表面有部分Ni(Ⅱ)和B(Ⅲ)存在。     

Microstructure and corrosion resistance of electrodeposited zinc alloy coatings

A heat treatment effect on the microstructure and corrosion properties of electrodeposited Zn, Zn-Co, Zn-Fe and Zn-Ni alloy coatings was studied. Surface morphology examinations were carried with AFM, while XRD was used to determine metal lattice parameters, texture and phase composition. Low-temperature annealing (at 225 °C) caused the formation of intermetallic Fe/Zn compounds, a transformation of amorphous oxide inclusions to the crystalline form and a decrease in the Zn lattice parameter for Zn-Co and Zn-Fe alloys. The mentioned structural modifications were not accompanied, however, by corrosion behavior changes of these coatings. On the Zn-Ni alloy, the annealing caused a significant reduction in the diffraction peak width and simultaneous considerable augmentation of the corrosion current. This effect is related to the formation of a less disordered lattice for this alloy.Contribution to the 3rd Baltic Conference on Electrochemistry, GDASK-SOBIESZEWO, 23–26 APRIL 2003.Dedicated to the memory of Harry B. Mark, Jr. (February 28, 1934–March 3rd, 2003)     

Electrodeposition of Zn–Ni alloys from sulfate bath

The electrodeposition of zinc–nickel (Zn–Ni) alloys from sulfate baths has been studied at different deposition times and H₂SO₄ and NiSO₄ concentrations; various characteristics have been observed during alloy deposition and dissolution. The deposit has been investigated by using scanning electron microscopy (SEM) and X-ray diffractometry. Cyclic voltammetry and galvanostatic measurements during electrodeposition have been conducted. Electrochemical and surface analysis indicate that deposition takes place with the formation of two different structures corresponding to γ-phase and δ-phase zinc–nickel alloys. During anodic part of the cyclic voltammetry of the alloys, a reduction process has been observed, which may be due to hydrogen evolution. With the increase of nickel concentration in the bath, the amount of γ-phase increases, as indicated by the relative increase in the height of the peaks in the X-ray patterns and anodic peaks in the cyclic voltammograms. Also, the corrosion resistance of the zinc–nickel alloy has been improved with an increased concentration of nickel. Under these experimental conditions the electrodeposition of the alloys is of anomalous type.     

多孔硅上贵金属的浸入沉积

将多孔硅浸入含贵金属盐的HF溶液20 s, 制备了Ag, Au, Pd和Pt的沉积层. AFM形貌显示, 这4种贵金属都能在多孔硅上直接沉积, 但Pt的沉积量比其他3种少. SEM图及能谱(Energy dispersive X-ray spectrometer, EDS)分析显示, 沉积层优先生长在孔边上, 孔边上的沉积量约是孔底的4.6倍. 电化学方法分析显示, Pd和Pt, Ag和Au的沉积层分别具有类似的开路电位和交流阻抗特性, 其中Pd层的溶出电流比其他3种大1个数量级, 而阻抗比其他小1个数量级, 说明Pd层与硅基底的结合程度好, 结合界面导电性好.     

Electrochemical deposition and corrosion stability of Zn–Co alloys

Electrochemically deposited Zn–Co alloys under various deposition conditions were investigated using anodic linear sweep voltammetry for phase structure determination, scanning electron microscopy for surface morphology analysis, atomic absorption spectroscopy for determination of chemical composition, and polarization measurements and open circuit potential measurements for determination of corrosion properties. The influence of deposition current density, temperature, and composition of deposition solution on the phase structure and corrosion properties of Zn–Co alloys was studied. It was shown that the ratio of cobalt to zinc ions in the plating bath strongly affects the chemical content and phase structure, as well as corrosion stability, of Zn–Co alloys. Zn–Co alloys deposited from plating baths with the lowest and the highest ratios of cobalt and zinc ions exhibited the lowest corrosion rate.     

Electrodeposition of Zn–Ni–P compositionally modulated multilayer coatings: An attempt to deposit Ni–P and Zn–Ni alloys from a single bath

The effects of bath composition and deposition variables on the electrodeposition of Zn–Ni–P alloys were studied in order to develop a single bath for deposition of Ni–P/Zn–Ni compositionally modulated multilayer coatings (CMMCs). The basis for development of the bath was a large increase in the Ni deposition rate compared to that of Zn at low deposition overpotentials combined with the impossibility of codeposition of Zn with P. EDS analysis demonstrated that the deposits obtained from the Zn–Ni–P bath at low overpotentials were practically all Ni–P, while the alloy deposited at high overpotentials was mainly Zn–Ni with around 3.2 wt% P content.     

Electrodeposition of Fe70Pd30 nanowires from a complexed ammonium–sulfosalicylic electrolyte with high stability

A highly stable plating bath for the electrodeposition of Fe–Pd nanowires into nanoporous alumina templates has been developed. Complexing of both metal ions and exchanging Fe²⁺ by Fe³⁺ avoid chemical reduction of Pd ions and, therefore, undesirable deposition. By using a pulse potential mode and appropriate adjustment of deposition potentials homogeneously filled templates without surface deposits and nanowires close to the desired composition of Fe₇₀Pd₃₀ have been achieved. These alloy nanowires represent a key step towards nanoactuators based on magnetic shape memory alloys.     

Effect of nano-Al2O3 particles and of the Co concentration on the corrosion behavior of electrodeposited Ni–Co alloys

Incorporation of nano-Al₂O₃ particles into a Ni–Co alloy by electrodeposition influences the corrosion properties, morphology, and structure of the layers. The resistance against corrosion of Ni–Co/Al₂O₃ composite films deposited on stainless steel was investigated in a 0.1-M NaCl solution by potentiodynamic polarization. The presence of nanoparticles improves the corrosion resistance of Ni–Co/nano-Al₂O₃ deposits when compared to pure Ni–Co alloy. Moreover, by increasing the pH of the electrodeposition bath and the content of Co in the alloy, the resistance against corrosion is furthermore improved. The morphology of the deposits before and after their corrosion was analyzed by scanning electron microscopy. The presence of the embedded alumina particles in the Ni–Co alloys was one of the key factors that limited further propagation of corrosion on the metallic surface. Preferential corrosion attack, in the form of a pitting corrosion, was located mainly at the grain boundaries.     

Ni-W alloy coatings deposited from a citrate electrolyte

Ni-W alloy coatings were deposited by applying current pulses with different pulse parameters at 60°C onto mild steel substrates from aqueous electrolytes with different tungstate concentration. Morphology and composition of the alloys were analyzed by SEM and EDX, respectively. XRD was used to determine metallic phases. Scanning electron micrographs revealed that deposition parameters had a strong effect on the morphology of the coatings. Increasing the duty cycle or decreasing the off time led to a compact morphology. Corrosion properties of the coatings were investigated by potentiodynamic polarization in a chloride medium. It was found that compact morphology of the deposits and high content of tungsten in the coating contribute to satisfactory corrosion results of Ni-W alloy coatings under the conditions studied.     

Electrodeposition of aluminum–hafnium alloy from the Lewis acidic aluminum chloride-1-ethyl-3-methylimidazolium chloride molten salt

The electrochemistry of Hf(IV) and the electrodeposition of Al–Hf alloys were examined in the Lewis acidic 66.7–33.3 mol% aluminum chloride-1-ethyl-3-methylimidazolium chloride molten salt containing HfCl₄. When cyclic staircase voltammetry was carried out at a platinum disk electrode in this melt, the deposition and stripping waves for Al shifted to negative and positive potentials, respectively, suggesting that aluminum stripping is more difficult due to the formation of Al–Hf alloys. Al–Hf alloy electrodeposits containing ~13 at.% Hf were obtained on Cu rotating wire and cylinder electrodes. The Hf content in the Al–Hf alloy deposits depended on the HfCl₄ concentration in the melt, the electrodeposition temperature, and the applied current density. The deposits were composed of dense crystals and were completely chloride-free. The chloride-induced pitting corrosion potential of the resulting Al–Hf alloys was approximately +0.30 V against pure aluminum when the Hf content was above 10 at.%.