Fracture toughness and fracture mechanism of liquid‐crystalline epoxy resins with different polydomain structures

Liquid‐crystalline (LC) epoxy resins were cured at different temperatures to obtain polydomain LC phase–cured resins. The cured resins had polydomain structures with a nematic LC phase and their domain diameters differed depending on the curing temperatures. The relationship between the domain diameter and fracture toughness of the diglycidyl ether of terephthalylidene‐bis‐(4‐amino‐3‐methylphenol) (DGETAM)/m‐phenylenediamine (m‐PDA) systems with the nematic phase and the previously reported smectic LC phase structures was investigated. It was clarified that the highly ordered LC structure (smectic phase) in each domain could improve the fracture toughness. In addition, the changes in the network orientation of the DGETAM/m‐PDA systems were evaluated by a mapping of the microscopic infrared dichroism in the fracture process and their toughening mechanism was suggested. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Fracture mechanism of liquid‐crystalline epoxy resin systems with different phase structures

A liquid‐crystalline epoxy resin was cured at two different temperatures. The phases of the cured systems clearly showed isotropic and nematic polydomain structures, which depended on the curing temperature. The fracture toughness of the systems was measured, and the fracture mechanism was investigated with polarized IR measurements. The nematic polydomain structure system showed considerably higher fracture toughness than the isotropic structure. Moreover, both systems exhibited a reorientation of the network chains near the fracture surface during the fracture process, and the region of the network reorientation in the nematic polydomain structure system was larger than that in the isotropic structure system. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4044–4052, 2004     

Investigation of fracture mechanism on liquid crystalline epoxy networks arranged by a magnetic field

A liquid crystalline epoxy resin was cured under non‐ and 10T‐magnetic fields, and polydomain and monodomain networks were obtained, respectively. The fracture toughness of these systems was evaluated and it was clarified that the toughness of the magnetic field system showed a higher value. To investigate the toughening mechanism, polarized micro FTIR measurements were carried out. As a result, it was clarified that their mechanisms were quiet different. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1406–1412, 2006     

Influence of the loading rate on liquid‐crystalline epoxy resin systems

The fracture toughness of liquid‐crystalline epoxy systems, which had a nematic polydomain structure (domain size about 40 μm), with an increasing loading rate was evaluated. In this system, the fracture toughness dramatically decreased from 1.96 to 0.22 MN/m^3/2 with an increasing loading rate (0.1–5 mm/min). The network orientation near the fracture surface of different loading rate systems was investigated with polarized optical microscopy and polarized infrared spectroscopy. As a result, a large oriented region of mesogenic groups was observed near the fracture surface in the relatively low loading rate (0.1 and 0.5 mm/min) systems, but such a phenomenon was not observed in the high loading rate (2 and 5 mm/min) systems. These results showed that the high fracture toughness of the system at the low loading rate was due to the magnitude and region of the reorientation of the mesogenic groups in the fracture process and that high toughness could not be achieved at a high loading rate because the loading rate was too fast to allow orientation of the networks containing the mesogenic groups. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1296–1302, 2005     

Influence of the network chain orientation on the fracture toughness of a mesogenic epoxy resin modified with CTBN

A biphenol‐type epoxy resin, which had a mesogenic group in the backbone moiety, was modified with carboxy‐terminated butadiene acrylonitrile copolymer (CTBN) as a reactive elastomer, and its fracture toughness was measured. With the addition of CTBN, the fracture toughness of the biphenol‐type epoxy resin significantly increased and became significantly higher than that of a bisphenol A‐type epoxy resin modified with CTBN. The network chain orientation in the cured biphenol‐type epoxy resin system was clearly observed during the fracture process with polarized microscopy Fourier transform infrared measurements, although such a phenomenon was not observed in the bisphenol A‐type epoxy resin system. The high toughness of the cured biphenol‐type system was clearly due to the consumption of the mechanical energy by a large deformation of the matrix resin due to the orientation of the network chains during the fracture process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1198–1209, 2003     

Thermal properties and fracture toughness of a liquid‐crystalline epoxy resin cured with an aromatic diamine crosslinker having a mesogenic group

A mesogenic‐type curing agent was synthesized to introduce a mesogenic group not only into epoxy resin backbones but also into the crosslink units. In the mesogenic curing agent system, the domain size became larger, and the network arrangement in each domain existed to a greater extent than that in a system cured with the ordinary diamine curing system according to the evidence from polarized optical micrographs and polarized Fourier transform infrared mapping measurements. Moreover, the fracture toughness of the system was considerably improved. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2486–2494, 2006     

Thermomechanical properties of liquid‐crystalline epoxy networks arranged by a magnetic field

During the curing process of a liquid‐crystalline epoxy resin, a relatively strong magnetic field was applied, and the thermomechanical properties of the cured resin were investigated. The network orientation and mechanical properties of the cured system were evaluated with wide‐angle X‐ray diffraction, dynamic mechanical analysis, and fracture toughness testing. The cured system was found to have an anisotropic network structure, which arranged along the applied field, and the anisotropy was reflected in the thermomechanical properties. In particular, the fracture toughness of the system dramatically increased when the network chains were arranged across the direction of the crack propagation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 758–765, 2004     

光致取向调控偶氮苯侧链液晶聚合物的阻隔特性研究

研究了液晶分子的排列方式对聚合物膜阻隔特性的影响,采用473 nm线偏振光照无定形偶氮液晶聚合物,使其介晶基元发生从无序到有序的取向排列.用膜透射率变化和锥光干涉图表征了分子的取向,其锥光干涉图为粗黑十字,说明在线偏振光下作用下液晶分子取向形成了单相畴沿面内排列的有序态.用金属表面氧化法进一步研究了取向态聚合物膜的阻隔...     

Shear induced structuration of liquid crystalline epoxy thermosets

Low-molecular weight liquid crystals (LC) have wide technological applications due to their self-assembly in the mesophase. An azomethine nematic monomer based on diglycidyl functionalized mesogenic core and without spacers has been cured with a diamine. The great affinity of LC epoxy to the formation of ordered structures introduces a spatial driving force into the process of curing. Thermal and LC behaviors were investigated by differential scanning calorimetry (DSC) and polarized optical microscopy (POM). The nature of the LC phases was confirmed by X-ray diffraction. Rheological experiments were conducted during crosslinking at different shear stresses. The viscosity of the mixture is strongly decreasing by three orders of magnitude when the solid epoxy is melting into a LC phase, and is increasing again due to the curing. Unexpected results were found. Applying a stress during curing had a profound influence on the ordering of the structure. The material becomes isotropic if a small shear stress is applied. Then, the higher the stress is, more ordered the final material is. For the highest stresses, the final material is in a highly ordered, quasi-crystalline, smectic structure.     

Liquid crystalline thermosets based on anisotropic phases of cellulose nanocrystals

A new class of liquid crystalline thermosets (LCTs) was successfully produced containing lyotropic cellulose nanocrystals (CNCs) as the primary mesogenic component (up to 72 wt%) by the addition of non-mesogenic epoxy monomers. Cellulose-based LCTs were produced by totally aqueous processing methods and ultimately cured at elevated temperatures to produce ordered networks of ‘frozen’ liquid crystalline (LC) phases. Various degrees of birefringence were obtained via self-assembly of CNCs into oriented phases as observed by polarized optical microscopy and transmission electron microscopy. X-ray diffraction measurements highlighted the effects of texture of CNCs within LCT films compared to lyophilized CNCs. Cellulose-based LCT films uniquely exhibited thermo-mechanical properties of both traditional LCTs and LC elastomers, such as high elastic modulus (~1 GPa) under ambient conditions and low glass transition temperature (~?25 °C), respectively. The development of LCTs based on CNCs and aqueous processing methods provides a renewable pathway for designing high performance composites with ordered network structures and unique optical properties.     

Specific essential work of fracture of polyurethane thin films with different molecular structures

A series of polyurethane (PU) thin films with different hard-to-soft segment ratios were synthesized in our laboratory. The molecular and morphological structures of the PU films were characterized with Fourier transform infrared (FTIR), small-angle X-ray scattering (SAXS), wide-angle x-ray diffraction, dynamic mechanical analysis, and differential scanning calorimetry. The PU films showed a single glass transition when the hard-to-soft segment ratio varied from 1:2 to 1:8, suggesting no significant phase separation between the hard and soft segments. FTIR and SAXS results disclosed that the PU films had a network structure with the physical crosslinks formed via the intermolecular hydrogen bonds established between the hard segments. The fracture toughness of the ductile PU films was characterized with the essential work of fracture method under different conditions. It was found that the specific essential work of fracture was a function of the chain length between crosslinks and independent of the test temperature when fracture occurred at a temperature below the glass transition temperature. The physical meaning of this fracture parameter was proposed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1418–1424, 2007     

Effect of scale and surface chemistry on the mechanical properties of carbon nanotubes‐based composites

In this article, Multi‐Walled Carbon Nanotubes (MWCNTs) of varying diameters, both untreated and polycarboxylated, were dispersed at constant weight percentage in an epoxy matrix, and resulting fracture toughnesses (K_Ic) were measured in each case. We show that changing the MWCNT diameter has two effects on the composite fracture toughness: (i) a small MWCNT diameter enables larger interfacial surface for adhesion maximization, which increases toughness; (ii) at the same time, it limits the available pull‐out energy and reduces the MWCNT ability to homogeneously disperse in the matrix due to this same large active surface: this decreases toughness. Most commercially available MWCNTs have a length range of several μm, thus an optimal diameter exists which depends on MWCNT wall thickness and surface treatment. Such optimal diameter maximizes pull‐out energy and thus composite fracture toughness. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Influence of the type of epoxy hardener on the structure and properties of interpenetrated vinyl ester/epoxy resins

The morphology–toughness relationship of vinyl ester/cycloaliphatic epoxy hybrid resins of interpenetrating network (IPN) structures was studied as a function of the epoxy hardening. The epoxy was crosslinked via polyaddition reactions (with aliphatic and cycloaliphatic diamines), cationic homopolymerization (via a boron trifluoride complex), and maleic anhydride. Maleic anhydride worked as a dual‐phase crosslinking agent by favoring the formation of a grafted IPN structure between the vinyl ester and epoxy. The type of epoxy hardener strongly affected the IPN morphology and toughness. The toughness was assessed by linear elastic fracture mechanics, which determined the fracture toughness and energy. The more compact the IPN structure was, the lower the fracture energy was of the interpenetrated vinyl ester/epoxy formulations. This resulted in the following toughness ranking: aliphatic diamine > cycloaliphatic diamine ≥ boron trifluoride complex > maleic anhydride. For IPN characterization, the width of the entangling bands and the surface roughness parameters were considered. Their values were deduced from atomic force microscopy scans taken on ion‐etched surfaces. More compact, less rough IPN‐structured resins possessed lower toughness parameters than less compact, rougher structured ones. The latter were less compatible according to dynamic mechanical thermal and thermogravimetric analyses. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5471–5481, 2004     

Studies on fracture behaviors of immiscible polypropylene/ethylene‐co‐vinyl acetate blends with multiwalled carbon nanotubes

Immiscible polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blends with two different compositions, one (PP/EVA = 80/20) exhibits the typical sea‐island morphology and the other (PP/EVA = 60/40) exhibits the cocontinuous morphology, were prepared with different contents of f‐MWCNTs. The fracture behaviors, including notched Izod impact fracture and single‐edge notched tensile (SENT) fracture, were comparatively studied to establish the role of f‐MWCNTs in influencing the fracture toughness of PP/EVA blends. Our results showed that, for PP/EVA (80/20) system, f‐MWCNTs do not induce the fracture behavior change apparently. However, for PP/EVA (60/40) system, the fracture toughness of the blend increases dramatically with the increasing of f‐MWCNTs content. More severe plastic deformation accompanied by the fibrillar structure formation was observed during the SENT test. Furthermore, SENT test shows that the significant improvement in fracture toughness of PP/EVA (60/40) with f‐MWCNTs is contributed to the simultaneous enhancement of crack initiation energy and crack propagation energy, but largely dominated by crack propagation stage. Further results based on crystalline structures and morphologies of the blends showed that a so‐called dual‐network structure of EVA and f‐MWCNTs forms in cocontinuous PP/EVA blends, which is thought to be the main reason for the largely improved fracture toughness of the sample. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1331–1344, 2009     

Fracture toughening of epoxy matrices with blends of resins of different molecular weights and other modifiers

The microstructure and fracture behavior of epoxy mixtures containing two monomers of different molecular weights were studied. The variation of the fracture toughness by the addition of other modifiers was also investigated. Several amounts of high‐molecular‐weight diglycidyl ether of bisphenol A (DGEBA) oligomer were added to a nearly pure DGEBA monomer. The mixtures were cured with an aromatic amine, showing phase separation after curing. The curing behavior of the epoxy mixtures was investigated with thermal measurements. A significant enhancement of the fracture toughness was accompanied by slight increases in both the rigidity and strength of the mixtures that corresponded to the content of the high‐molecular‐weight epoxy resin. Dynamic mechanical and atomic force microscopy measurements indicated that the generated two‐phase morphology was a function of the content of the epoxy resin added. The influence of the addition of an oligomer or a thermoplastic on the morphologies and mechanical properties of both epoxy‐containing mixtures was also investigated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3920–3933, 2004     

Design of the ultimate behavior of tetrafunctional epoxies modified with polysulfone by controlling microstructure development

The reaction-induced phase separation in a tetrafunctional epoxy–cyclic anhydride system modified with polysulfone (PSF) was followed by optical microscopy (OM), light scattering (LS), and scanning electron microscopy (SEM). The selected system was N,N,N′,N′-tetraglycidyl-4,4′-diamino diphenylmethane cured with methyl tetrahydrophthalic anhydride, in the presence of variable PSF concentrations. The different experimental techniques allow us to establish the phase separation mechanism. For modifier concentrations close to the critical point, 10 and 15 wt % PSF, phase separation proceeded by spinodal demixing (SD). For a modifier concentration much lower than the critical point, 5 wt % PSF, phase separation occurred via the nucleation and growth (NG) mode. For 7.5 wt % PSF, depending on the cure temperature, SD or NG was observed. Dynamic mechanical behavior of the resulting materials had been discussed based on fractionation of different species during the phase separation process. The fracture toughness increased significantly when bicontinuous (10 wt % PSF) or phase-inverted (15 wt % PSF) structures were generated. For mixtures containing 15 wt % PSF, the dependence of fracture toughness on the stoichiometric ratio (anhydride groups/epoxy groups) was analyzed. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2711–2725, 1999     

Thermal and mechanical properties of a dendritic hydroxyl‐functional hyperbranched polymer and tetrafunctional epoxy resin blends

Blends of a tetrafunctional epoxy resin, tetraglycidyl‐4,4′‐diaminodiphenylmethane (TGDDM), and a hydroxyl‐functionalized hyperbranched polymer (HBP), aliphatic hyperbranched polyester Boltorn H40, were prepared using 3,3′‐diaminodiphenyl sulfone (DDS) as curing agent. The phase behavior and morphology of the DDS‐cured epoxy/HBP blends with HBP content up to 30 phr were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The phase behavior and morphology of the DDS‐cured epoxy/HBP blends were observed to be dependent on the blend composition. Blends with HBP content from 10 to 30 phr, show a particulate morphology where discrete HBP‐rich particles are dispersed in the continuous cured epoxy‐rich matrix. The cured blends with 15 and 20 phr exhibit a bimodal particle size distribution whereas the cured blend with 30 phr HBP demonstrates a monomodal particle size distribution. Mechanical measurements show that at a concentration range of 0–30 phr addition, the HBP is able to almost double the fracture toughness of the unmodified TGDDM epoxy resin. FTIR displays the formation of hydrogen bonding between the epoxy network and the HBP modifier. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 417–424, 2010     

Influence of carboxyl‐terminated (butadiene‐co‐acrylonitrile) loading on the mechanical and thermal properties of cured epoxy blends

A mixture of epoxy with liquid nitrile rubber, carboxyl‐terminated (butadiene‐co‐acrylonitrile) (CTBN) was cured under various temperatures. The cured resin was a two‐phase system, where spherical rubber domains were dispersed in the matrix of epoxy. The morphology development during cure was investigated by scanning electron microscope (SEM). There was slight reduction in the glass transition temperature of the epoxy matrix (T_g) on the addition of CTBN. It was observed that, for a particular CTBN content, T_g was found to be unaffected by the cure temperature. Bimodal distribution of particles was noted by SEM analysis. The increase in the size of rubber domains with CTBN content is due probably to the coalescence of the rubber particles. The mechanical properties of the cured resin were thoroughly investigated. Although there was a slight reduction in tensile strength and young's modulus, appreciable improvements in impact strength, fracture energy, and fracture toughness were observed. Addition of nitrile rubber above 20 parts per hundred parts of resin (phr) made the epoxy network more flexible. The volume fraction of dispersed rubbery phase and interfacial area were increased with the addition of more CTBN. A two‐phase morphology was further established by dynamic mechanical analysis (DMA). © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2531–2544, 2004     

Photocrosslinkable liquid‐crystalline block copolymers with coumarin units synthesized with atom transfer radical polymerization

A new class of liquid‐crystalline (LC) homopolymers of poly{11‐[4‐(3‐ethoxycarbonyl‐coumarin‐7‐oxy)‐carbonylphenyloxy]‐undecyl methacrylate} containing a coumarin moiety as a photocrosslinkable unit with various polymerization degrees and their LC‐coil diblock and LC‐coil‐LC triblock copolymers with polystyrene as the coil segment was synthesized with the atom transfer radical polymerization method. All the homopolymers and block copolymers synthesized here exhibited narrow polydispersities, indicating well‐controlled living polymerization. Differential scanning calorimetry, polarized optical microscopy, and wide‐angle X‐ray diffraction confirmed that all the homopolymers and block copolymers exhibit a monolayer smectic A phase. Coumarin moieties in the polymers can be photodimerized under λ > 300 nm light irradiation to yield crosslinked network structures, which improve the thermal stability of a polymer nanostructure because of microphase separation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2197–2206, 2003     

Effects of temperature on cure kinetics and mechanical properties of vinyl–ester resins

The relationships among cure temperature, chemical kinetics, microstructure, and mechanical performance have been investigated for vinyl–ester resins. Fourier transform infrared spectroscopy was used to follow the reactions of vinyl–ester and styrene during isothermal curing of Dow Derakane 411‐C‐50 at 30 and 90°C. Reactivity ratios of vinyl–ester and styrene vinyl groups were evaluated using the copolymer composition equation. The results indicate that the ratio of vinyl–ester to styrene double bonds incorporated into the network is greater for 30 than for 90°C cure. Mechanical properties were obtained for systems subjected to isothermal cures at 30 and 90°C and postcured above ultimate T_g. The results show that the initial cure temperature significantly affects the mechanical behavior of vinyl–ester resin systems. In particular, values of strength and fracture toughness for postcured samples initially cured isothermally at 30°C are significantly higher than those obtained for samples cured isothermally at 90°C. Examination of fracture surfaces using atomic force microscopy revealed the existence of a nodular microstructure possessing characteristic nodule dimensions that are affected by the temperature of cure. Such features suggest the existence of phase separation during cure. A binary interaction model in conjunction with chemical kinetic data and estimated solubility parameters was used to evaluate enthalpic interactions between the growing polymer network and monomers of the vinyl–ester system. The results indicate that the interaction energy becomes increasingly endothermic as cure progresses and that this energy is affected by the temperature of cure through differences in copolymerization behavior. Hence, in addition to entropic factors, the changes in enthalpic contribution to the Gibbs free energy suggest that the probability of phase separation increases with extent of cure and that its onset is potentially affected by cure temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 725–744, 1999