Polyurethane/polyethyl acrylate interpenetrating polymer networks

The thermal decomposition kinetics of polyurethane/polyethyl acrylate interpenetrating polymer networks (PU/PEA IPN) were studied by means of thermogravimetry and derivative thermogravimetry (TG-DTG), and compared with those of polyurethane (PU) and polyethyl acrylate (PEA). The decomposition temperature (T _i) of PU/PEA IPN was found to be higher thanT _i of PEA, but lower thanT _i of PU. Thermal decomposition kinetic parameters,n andE, estimated using Coats-Redfern method, are found for PU/PEA IPN, PU and PEA to be 1.6, 1.9 and 1.1, and 196.6, 258.6 and 139.2 kJ mol^–1, respectively. The results show that PU/PEA IPN is neither a simple mixture of PU and PEA nor a copolymer of them. The mechanism of thermal decomposition of PU/PEA IPN is different from those of PU and PEA. The special network in PU/PEA IPN effectually protects weak bonds in the molecular chain of PU and PEA.We express our thanks to Dr. Yaxiong Xie and Zhiyuong Ren for their help in this work,     

Preparation and properties of poly(N‐isopropylacrylamide)/poly(N‐isopropylacrylamide) interpenetrating polymer networks for drug delivery

A novel poly(N‐isopropylacrylamide) (PNIPA)/PNIPA interpenetrating polymer network (IPN) was synthesized and characterized. In comparison with conventional PNIPA hydrogels, the shrinking rate of the IPN hydrogel increased when gels, swollen at 20 °C, were immersed in 50 °C water. The phase‐transition temperature of the IPN gel remained unchangeable because of the same chemical constituent in the PNIPA gel. The reswelling kinetics were slower than those of the PNIPA hydrogel because of the higher crosslinking density of the IPN hydrogel. The IPN hydrogel had better mechanical strength because of its higher crosslinking density and polymer volume fraction. The release behavior of 5‐fluorouracil (5‐Fu) from the IPN hydrogel showed that, at a lower temperature, the release of 5‐Fu was controlled by the diffusion of water molecules in the gel network. At a higher temperature, 5‐Fu inside the gel could not diffuse into the medium after a burst release caused by the release of the drug on the surface of the gel. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1249–1254, 2004     

预聚法丁腈羟聚氨酯/聚丙烯酸甲酯互穿网络聚合物的研究

采用同步法合成了预聚法丁腈羟聚氨酯/聚丙烯酸甲酯类互穿网络聚合物,研究了不同NCO基含量,不同组份比对聚合物抗张强度、剪切强度的影响,还以热失重方法对该体系的耐热性作了探讨。结果指出,聚合物的机械性能和耐热性皆比单一组成聚合物高,而且在组份比(PU/PMA)=8/2时机械性能有最大值,其协同效应显著。     

Determination of Crosslinking and Grafting in Polyurethane-acrylic Hybrid Material and Their Theoretical Calculations

A theoretical method to calculate the mode of polyurethane(PU) prepolymers grafted to polyacrylic(PAC) was presented. Using hydroxyethyl acrylate(HEA) as coupling agent, polyurethane-acrylics(PU-AC) hybrid latexes were prepared with varying HEA level and the reaction of HEA with PU prepolymers at different temperatures, and PU grafted to PAC was experimentally determined. The results show that PU grafted to PAC regularly increased, and the non-grafted and linear free PU regularly decreased with increase in ...     

Mechanism of adhesion of polyurethane/polymethacrylate simultaneous interpenetrating networks adhesives to polymer substrates

Polyether-based polyurethane/poly (methyl methacrylate-co-ethyleneglycol dimethacrylate) interpenetrating polymer networks [PU/P (MMA–co–EGDMA)-IPNs] were synthesized and used as adhesives to adhere vulcanized natural rubber (NR) and soft polyvinyl chloride (PVC). The structure and morphology of the IPN adhesives in bulk and near the adhesive/substrate interfaces were investigated. A new mechanism of adhesion called conjugate interpenetration of networks across interfaces, which is suitable for IPN adhesives and polymer substrates, was put forward. According to this mechanism, while forming simultaneous interpenetrating networks in the adhesive, the monomers in the IPN adhesive can permeate polymer substrates and polymerize in situ to form gradient IPNs, thereby producing conjugate three-component IPNs near the adhesive/substrate interfaces. It is the conjugate interpenetration of the networks across the interfaces that strengthens interfacial combination remarkably and results in high bond strength of IPN adhesives. © 1994 John Wiley & Sons, Inc.     

Heterogeneity of glass transition dynamics in polyurethane‐poly(2‐hydroxyethyl methacrylate) semi‐interpenetrating polymer networks

The peculiarities of segmental dynamics over the temperature range of ?140 to 180 °C were studied in polyurethane‐poly(2‐hydroxyethyl methacrylate) semi‐interpenetrating polymer networks (PU‐PHEMA semi‐IPNs) with two‐phase, nanoheterogeneous structure. The networks were synthesized by the sequential method when the PU network was obtained from poly(oxypropylene glycol) (PPG) and adduct of trimethylolpropane (TMP) and toluylene diisocyanate (TDI), and then swollen with 2‐hydroxyethyl methacrylate monomer with its subsequent photopolymerization. PHEMA content in the semi‐IPNs varied from 10 to 57 wt %. Laser‐interferometric creep rate spectroscopy (CRS), supplemented with differential scanning calorimetry (DSC), was used for discrete dynamic analysis of these IPNs. The effects of anomalous, large broadening of the PHEMA glass transition to higher temperatures in comparison with that of neat PHEMA, despite much lower T_g of the PU constituent, and the pronounced heterogeneity of glass transition dynamics were found in these networks. Up to 3 or 4 overlapping creep rate peaks, characterizing different segmental dynamics modes, have been registered within both PU and PHEMA glass transitions in these semi‐IPNs. On the whole, the united semi‐IPN glass transition ranged virtually from ?60 to 160 °C. As proved by IR spectra, some hybridization of the semi‐IPN constituents took place, and therefore the effects observed could be properly interpreted in the framework of the notion of “constrained dynamics.” The peculiar segmental dynamics in the semi‐IPNs studied may help in developing advanced biomedical, damping, and membrane materials based thereon. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 963–975, 2007     

偶联剂对丙烯酸酯改性聚氨酯聚合物接枝率和乳液性能的影响

合成了含双羟基的甲基丙烯酸甘油酯(GM)并将其作为偶联剂用于聚丙烯酸酯(PAC)对水基聚氨酯(PU)的改性.采用核磁共振、红外光谱和气相色谱等对GM进行了表征.分别以该双羟基GM和单羟基的丙烯酸羟乙酯(HEA)与异氰酸酯基(NCO)封端的PU预聚体进行反应以在PU分子链上引入双键,然后再与丙烯酸酯类单体通过自由基聚合制...     

液体氯丁二烯-甲基丙烯酸羟乙酯共聚物基聚氨酯-聚苯乙烯互穿网络聚合物

合成了一系列液体氯丁二烯-甲基丙烯酸羟乙酯共聚物(CP-HEMA)聚氨酯-聚苯乙烯互穿网络聚合物(PU-ST-IPN)。表征了物理性能和密度行为。密度效应在体系中较为明显,其增值为0.030g/cm³,同时其抗张强度的提高也是显著的。通过60%PU透射电镜照片,观察了微相分离形态结构。分散于PU相中的ST微区尺寸大约为500-4000Å。与PU-MMA-IPN体系比较,该体系相界分明,相分离程度大。直到60%PU,没有相转变发生,ST相是分散相,PU相是连续相。形成PU相的相对反应速率比苯乙烯的聚合速度快是造成上述现象的主要原因。微区尺寸分布和密度效应证明,此IPN体系在分散相的界面上两个网络是互穿缠结的。     

Room temperature synthesis and mechanical properties of two kinds of elastomeric interpenetrating polymer networks based on castor oil

Two kinds of interpenetrating polymer networks (IPNs) composed of two-component polyurethane (PU) and vinyl or methacrylic polymer (PV), namely, (polyether-castor oil)PU/PV IPN(I) and (polybutadiene-castor oil)PU/PV IPN(II), were synthesized at room temperature using benzoyl peroxide and N,N-dimethylaniline as redox initiator and dibutyltin dilaurate as catalyst. The former IPN was prepared by polymerization of castor oil, NCO-terminated polyether and vinyl or methacrylic monomer together and the latter IPN was obtained by polymerization of castor oil, NCO-terminated polybutadiene, NCO-terminated castor oil and vinyl or methacrylic monomer together. Various synthesis conditions affecting mechanical properties of the two kinds of IPNs were studied. Acrylonitrile (AN) is a good monomer for synthesizing IPN(I), but is a poor monomer for preparing IPN(II). At optimum conditions for the synthesis, both the (polyether-castor oil)PU/PAN IPNs and the (polybutadiene-castor oil)PU/polystyrene (PSt) IPNs possess permanent set about 10%, tensile strength over 13 and 11 MPa and ultimate elongation over 240% and 270%, respectively, thus behaving as elastomers. TEM micrograph of a (polybutadiene-castor oil)PU/PSt IPN showed a microphase separation in the IPN.     

Crosslinking polymerization leading to interpenetrating polymer network formation. I. Polyaddition crosslinking reactions of poly(methyl methacrylate‐co‐2‐methacryloyloxyethyl isocyanate)s with ethylene glycol resulting in polyurethane networks

At the start of our research program concerned with the elucidation of the crosslinking polymerization mechanism leading to interpenetrating polymer network (IPN) formation, in which IPNs consist of both polymethacrylates and polyurethane (PU) networks, this article deals with the polyaddition crosslinking reaction leading to PU network formation. Therefore, 2‐methacryloyloxyethyl isocyanate (MOI) was radically copolymerized with methyl methacrylate (MMA) in the presence of CBr₄ as a chain‐transfer agent. The resulting poly(MMA‐co‐MOI)s, having pendant isocyanate (NCO) groups as novel multifunctional polyisocyanates, were used for polyaddition crosslinking reactions with ethylene glycol as a typical diol. The second‐order rate constants depended on both the functionality of poly(MMA‐co‐MOI) and the NCO group concentration. The actual gel points were compared with the theoretical ones calculated according to Macosko's equation; the deviation of the actual gel point from the theoretical value became more remarkable for a greater functionality of poly(MMA‐co‐MOI) and at a lower NCO group concentration or at a lower poly(MMA‐co‐MOI) concentration. These are discussed mechanistically, with consideration given to the significance of intramolecular cyclization and intramolecular crosslinking reactions leading to the shrinkage of the molecular size of the prepolymer, along with the data of the intrinsic viscosities of resulting prepolymers and the swelling ratios of resulting gels. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 606–615, 2003     

A novel approach to fluorinated polyurethane by macromonomer copolymerization

For the first time, through macromonomer radical copolymerization, a novel fluorinated polyurethane (FPU) was synthesized based on partly acrylate-endcapped polyurethane macromonomers with hexafluorobutyl acrylate (HFBA). Partly acrylate-endcapped polyurethane (PU) macromonomers were synthesized using isophronediisocyanate (IPDI), dimethylol propionic acid (DMPA), polyethylene adipate glycols (PEA) etc. The novel fluorinated polymer, which bore PU side chains and fluorinated side chains, was confirmed by F¹⁹ NMR spectroscopy, X-ray photoelectron spectroscopy (XPS), elemental analysis, scanning electron spectroscopy (SEM) etc. Copolymerization of polyurethane macromonomers with hexafluorobutyl acrylate (HFBA) was briefly investigated. The surface tension of FPU solution was measured and showed sharply decrease compared to that of pure polyurethane. Results from SEM showed a uniform size distribution of phase micro-domains on the fracture surface of FPU.     

Synthesis of polyacrylamide/polyurethane hydrogels by latex IPN and AB crosslinked polymers

Interpenetrating polymer network (IPN) and AB crosslinked polymer (ABCP) hydrogels composed of polyacrylamide (PAAm) and polyurethane (PU) have been synthesized as function of degree of polymerization of PU prepolymer, crosslink density of PAAm domain, and gel composition. Both PAAm/PU IPN and ABCP gels gave synergistic effects in terms of density showing positive deviation from the linear additivity. As a result of this, the strength of swollen gel increased over approximately two times with a small addition of flexible PU (10–20%) to the rigid PAAm.     

聚氨酯/聚苯乙烯互穿聚合物网络的研究

互穿聚合物网络形态和力学性能的研究已有报道^[1～3],但有关合成过程中分子量变化形态和性能的影响研究甚少。本文在动力学研究的基础上^[4],用GPC、DSC和Instron万能机研究了聚氨酯/聚苯乙烯互穿聚合物网络(PU/PSt-IPN)的分子量,玻璃化转变温度和力能,考察了分子量与相分离点之间的关系。     

Photo Polymerized Interpenetrating Polymer Network of Poly(antimony acrylate) and Poly(arsenic acrylate): Synthesis and Characterization

A series of IPN based on poly(antimony acrylate) and poly(arsenic acrylate) have been synthesized by a sequential mode of synthesis. Formation of complex based on “polymer solvent” method reflects the contraction of the polymer coils by determining the value of mutual interaction constant (k_AB) in different solvents such as dimethylsulphoxide (DMSO) (k_AB=0.60); dimethylformamide (DMF) (k_AB=0.42); dioxane (k_AB=0.26) predicting weak Vander Waal interaction. The scanning electron microscopy reveals dual phase morphology of both metal acrylates. The infrared spectrum indicates characteristic frequencies of (>C?O) at 1730 cm^?1,thus giving structural evidence for IPN. The properties namely percentage swelling, average molecular weight between crosslinks(M_c),Young's modulus, increases with concentrations of linear polymer(polyantimony acrylate) and initiator (benzoyl peroxide). However, it decreases with concentrations of monomer (arsenic acrylate) and crosslinker (divinyl benzene).The value of activation energy calculated from thermo gravimetric analysis is 15 KJ/mol.     

聚氨酯/环氧树脂IPN复合抛光材料的制备及性能研究

本研究采用聚氨酯与环氧树脂(PU/EP)作为胶黏剂形成互穿网络(IPN),以无机磨料和稀土抛光剂为分散相,通过一定的成型工艺制备成复合抛光材料。通过固化前后的红外光谱,分析了PU、EP两者之间的反应;热重分析表明PU/EP IPN复合抛光材料的耐热性能比纯的PU和EP有显著提高;体视显微镜照片显示该复合抛光材料具有微孔结构;力学及应用性能研究显示当胶黏剂含量为25%时性能最佳;且在PU/EP=2时,抛光后的玻璃透光率保持原有的97%,且耐磨性得到大幅度提高。     

Preparation of polyurethane dispersions by miniemulsion polymerization

With a two‐step miniemulsion polymerization, hydrophobic polyurethane (PU) dispersions were prepared with a cosurfactant, the costabilizer hexadecane (HD) in the oil phase, and sodium dodecyl sulfate (SDS) in the water phase. The first step involved the formation of NCO‐terminated prepolymers between isophorone diisocyanate and poly(propylene glycol) oligomer in toluene. Next, PU dispersions were produced by a miniemulsion method in which an oil phase containing NCO‐terminated prepolymers, HD, the chain extender 1,4‐butanediol (BD), the crosslinking agent trimethylol propane (TMP), and the catalyst dibutyltin dilaurate was dispersed in the water phase containing SDS. The influence of experimental parameters, such as the ultrasonication time, concentrations of SDS and HD, and TMP/BD and NCO/OH equivalent ratios, on the sizes of the miniemulsion droplets and polymer particles, as well as the molecular weights and thermal properties of the PU polymer, was examined. The chemical structure of the produced PU polymer was identified with a Fourier transform infrared spectrometer. The molecular weight distribution and average particle size were measured through gel permeation chromatography and dynamic light scattering, respectively. The thermal stability of the PU polymer was characterized with thermogravimetric analysis. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4870–4881, 2005     

POLYURETHANE-POLYSTYRENE INTERPENETRATING NETWORKS

A series of polyurethane based on liquid chloroprene-hydroxyethyl methacrylate copolymer(CP-co-HEMA)-polystyrene (PS) interpenetrating polymer networks (PU-PS IPN) were synthe-sized. Some physical properties were examined and density behavior was investigated. In 60%polyurethane (PU) system, the tensile strength and density increased greatly. Transmission electronmicrographs showed that the phase separation existed and the sizes of PS domains dispersed in PUphase were about 500-4,000 A. In comparison with correlative PU-PMMA IPN system, whichhas the higher compatibility, this system showed an extensive phase separation and clear boundaries.There was no phase inversion observed even for 60% PU system in which PS was still the dispersed phaseand PU the continuous phase. This was due to the relatively faster rate of formation of PU than thatof ST polymerization.     

Interpenetrating polymer networks from polyurethanes and methacrylate polymers. I. Effect of molecular weight of polyols and NCO/OH ratio of urethane prepolymers on properties and morphology of IPNs

Two types of reinforced elastomeric interpentrating polymer network (IPN) were prepared by simultaneous polymerization and crosslinking in solution. The first type consisted of polyurethane-poly(methyl methacrylate) (PU/PMMA), and the second, of polyurethane-poly(methyl methacrylate-methacrylic acid) PU/P(MMA–MAA) of constant composition (90/10) and (80/20) by weight, respectively. The members of each type differed in the NCO/OH ratio of the PU prepolymer and the molecular weight (MW) of the polyol in the PU component because we wished to investigate systematically the effect of changing the NCO/OH ratio and MW of the polyol on the mechanical properties and morphology of the resulting IPNs. The mechanical properties, particularly the modulus of both tyes of IPN, increased with increasing NCO/OH ratio and decreased with increasing MW of the polyol in the PU. The morphology of the IPNs was studied by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). Improved phase compatibility and decreasing extent of phase separation was observed in both types of IPN with increasing NCO/OH ratio and decreasing MW of the polyol used in the PU. These results may imply that improved interpenetration results from increasing the NCO/OH ratio and decreasing the MW of the polyol in the PU component. The fact that the effect is more pronounced with the type of PU-P(MMA–MAA) IPN can be rationalized as due to the additional hydrogen bonding between the carbonyl in the carboxyl groups and the urethane or urea groups in the PU component.     

Crosslinking polymerization leading to interpenetrating polymer network formation. II. Polyaddition crosslinking reactions of poly(methyl methacrylate‐co‐2‐methacryloyloxyethyl isocyanate) with various diols

As part of our continuing studies concerned with the elucidation of the crosslinking polymerization mechanism leading to interpenetrating polymer network (IPN) formation, in which IPNs consist of both polymethacrylates and polyurethane (PU) networks, this article explores the polyaddition crosslinking reactions of multifunctional poly(methyl methacrylate‐co‐2‐methacryloyloxyethyl isocyanate) [poly(MMA‐co‐MOI)] [MMA/MOI = 90/10] with various diols leading to PU network formation. Thus, the equimolar polyaddition crosslinking reactions of poly(MMA‐co‐MOI) with ethylene glycol (EG), 1,6‐hexane diol, and 1,10‐decane diol (DD) were carried out in N‐methyl pyrrolidone at a 0.25 mol/L isocyanate group concentration at 80 °C. The second‐order rate constants decreased from EG to DD. The deviation of the actual gel point from the theoretical one was smaller from EG to DD. The intrinsic viscosity of resulting prepolymer demonstrated almost no variation with progressing polymerization for the EG system, whereas it gradually increased with conversion for the DD system. Close to the gel point conversion it increased rather drastically for both systems. The swelling ratio of resulting gel was higher from EG to DD. These are discussed mechanistically in terms of the significant occurrence of intramolecular cyclization and intramolecular crosslinking reactions leading to shrinkage of the molecular size. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3243–3248, 2003     

DSC study of the miscibility of poly(methyl acrylate)-polystyrene sequential interpenetrating polymer networks

The phenomenon of forced compatibilization has been studied in poly(methyl acrylate)-polystyrene PMA-i-PS sequential interpenetrating polymer networks, IPNs, using differential scanning calorimetry. Both networks in the IPN were prepared using the same amount of ethylene glycol dimethacrylate, EGDMA, as crosslinking agent. The samples were subjected to thermal treatments which included annealing at different ageing temperatures T _a, for 300 min. From the DSC curves, recorded on heating the enthalpy loss during the isothermal annealing, Δh _a was calculated. The dependence of Dh _a with the annealing temperature was used to define the temperature interval in which the conformational mobility is significant. The comparison of the Δh _a(T _a) curves obtained in an IPN and the results obtained with the pure component homo-networks with the same crosslinking density reveal some details of the miscibility of the IPN. In the case of the IPN crosslinked with 10% EGDMA, two peaks are apparent in the Δh _a(T _a) curve, but the high-temperature peak is shifted towards lower temperatures compared to that of the polystyrene network while the low-temperature one is nearly at the same temperature than the one of the poly(methyl acrylate) homonetwork. This means that compatibilization is not complete and phase separation still exists even at this high crosslinking density. The different behaviour of the high and low temperature transitions can be explained by the dynamic heterogeneity of the sample, i.e. by the different length of cooperativity of the conformational rearrangements of PMA and PS domains at any temperature. This revised version was published online in July 2006 with corrections to the Cover Date.