Preparation,characterization, and properties of fluorinated polyurethanes

Novel fluorinated polyurethanes (FPUs) were prepared by living radical polymerization of polyurethanes and hexafluorobutyl acrylate. The structures of the FPUs were characterized by FTIR, ¹H NMR, GPC, DSC, and XPS. The fluorinated polyurethane polymerization was investigated and showed monomer conversion, and molecular weight increased with increasing reaction time. In this way, the fluorine content in polyurethane could be easily adjusted by controlling the content of the fluorinated acrylate monomer. The mechanical evaluation shows that FPUs exhibit good mechanical properties. Morphology of FPU films was observed by scanning electron spectroscopy. The effects of the fluorine content on the surface properties and oxidative stability of FPUs were investigated. FPUs films were devoid of significant surface degradation after immersion in 20% H₂O₂ and 0.1 M CoCl₂ at 37 °C for 5 weeks. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3248–3256, 2009     

Synthesis, characterization and properties of a novel fluorinated polyurethane

A novel fluorinated polyurethane (FPU) was prepared by fluorinated polyether glycol (PTMG-g-HFP) as a soft segment, 1,6-hexamethylene diisocyanate (HDI) or toluene diisocyanate (TDI) as a hard segment and 1,4-butanodiol (BDO) as a chain extender. Fourier transform infrared spectroscopy (FTIR), ¹H NMR, ¹³C NMR and gel permeation chromatography (GPC) were used to characterize the structure of the fluorinated polyurethane. The thermal stabilities of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were studied by thermogravimetric analysis (TGA). X-ray photoelectron spectroscopy (XPS) analysis at two different sampling depths for the fluorinated polyurethane was used to investigate the surface compositions of FPU. And the mechanical properties of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were also measured. Chemical resistance of polyurethane films was estimated through spot tests with different solvents. The results showed that FPU had high thermal stability, strain-hardening property and good chemical resistance. The XPS measurements showed the fluorine enrichment on the surface of FPU.     

Synthesis and properties of fluorine-containing polyurethane based on long chain fluorinated polyacrylate

For the first time, a novel fluorine-containing polyurethane (FPU) was prepared by introducing long chain fluorinated polyacrylate into PU. The FPU was prepared from dodecafluoroheptyl methacrylate (DFMA), β-mercaptoethanol (β-ME), methacryloyloxyethyl isocyanate(MOI), hydroxyethyl methylacrylate (HEMA), iso-butyl acrylate(I-BA), polyether diol (N220) and toluene diisocyanate (TDI). The structure of product for every step was confirmed by Fourier transform infrared (FT-IR) spectroscopy and proton nuclear magnetic resonance (¹H-NMR) spectra. It was found that when the DFMA content increased from 0 to 12%, thermal stability was improved in some degree; the hardness, the adhesion and the tensile strength increased; the swelling degree in water, NaOH solution and HCl solution decreased; the solvent resistance in hexane and butanone improved to some degree; the contact angle of water and ethylene glycol increased; the surface free energy decreased. XPS tests indicated fluorine migrated to surface.     

Fluorinated modification of hyperbranched polyesters used for improving the surface property of UV curing coatings

The commercial hyperbranched aliphatic polyols (Hn) were modified by thioglycolic acid (TA) and hexafluorobutyl acrylate (HFBA) or dodecafluoroheptyl methacrylate (DFHMA) to prepare a series of fluorinated hyperbranched polyesters. For comparison, a linear fluorinated polymer, poly(n-BMA-co-DFHMA), was synthesized through the copolymerization of n-butyl methacrylate (BMA) and DFHMA. The molecular structures were characterized by ¹H NMR spectroscopic analysis. The synthesized polymers were incorporated into UV-curable formulations as additives, and exposed to a UV lamp. After UV curing, the wettability of the films was investigated by contact angle measurement with water and 1-bromonaphthalene. The results showed that both the hydrophobicity and oleophobicity were greatly enhanced. Moreover, the fluorinated hyperbranched polymers possessed better water and oil repellency than the copolymer poly(n-BMA-co-DFHMA) at a very low concentration. The surface F/C ratio values of the cured films were detected by XPS analysis, and the film with TAH20-DFHMA showed the highest F/C ratio value, indicating its most efficient aggregation effect at the film surface.     

Synthesis and characterization of fluorinated polyurethane with fluorine-containing pendent groups

A novel fluorinated polyurethane （FPU） with fluorine-containing pendent groups was prepared by using fluorinated polyether glycol （PTMG-g-HFP） as a soft segment, 1,6-hexamethylene diisocyanate （HDI） or toluene diisocyanate （TD1） as a hard segment and 1,4-butanodiol （BDO） as a chain extender. FTIR, ^1H NMR, ^13C NMR and GPC were used to characterize the structure of the fluorinated polyurethane. Thermal stabilities of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were studied by TGA. XPS analysis at two different sampling depths for the fluorinated polyurethane was used to investigate the surface compositions of FPU. The results showed the fluorine enrichment on the surface of FPU.     

Synthesis and characterization of fluorinated polyurethane containing carborane in the main chain: Thermal,mechanical and chemical resistance properties

In this study, two fluorinated polyurethanes(FPU) containing carborane groups in the main chains were firstly designed and synthesized via the reaction of hexamethylene diisocyanate trimer(HDI trimer) with fluorinated polyesters(CFPETs) having hydroxyl-terminated carborane groups at room temperature. The structures of carborane fluorinated polyesters(CFPETs) and polyurethanes(CFPUs) were characterized by gel permeation chromatography(GPC), Fourier transform infrared(FTIR) spectroscopy and nuclear magnetic resonance(NMR) measurements. The thermal stability, mechanical properties, Shore A hardness, solvent resistance and acid-alkali resistance of the carborane fluorinated polyurethane films were also studied. Thermogravimetric analysis(TGA) tests manifested that the introduction of carborane groups into the main chain of fluorinated polyurethane endowed the obtained fluorinated polyurethane with excellent thermal stability. The thermal decomposition temperature of carborane fluorinated polyurethane(CFPU) increased by 190 °C compared with that of the carborane-free fluorinated polyurethane(FPU). Even at 800 °C, CFPU showed the char yield of 66.5%, which was higher than that of FPU(34.3%). The carborane-containing fluorinated polyurethanes also showed excellent chemical resistance and prominent mechanical property even after the cured films being immersed into Jet aircraft oil or 37% HCl for 168 h or at high temperature(700 °C). It is found that the structural characteristics of carborane group and the compacted structure of CFPU effectively improve the thermal stability, mechanical property, solvent resistance and acid-alkali resistance of the carborane-free fluorinated polyurethane. These excellent properties make CFPU as the useful raw materials to prepare the high temperature resistant coatings or adhesives for automotive engines, engine or fuel tank of aircraft and other equipment working in high-temperature or high concentrations of acid-alkali environments.     

Emulsion copolymerization of fluorinated acrylate in the presence of a polymerizable emulsifier

An emulsifier-free fluorinated polyarcylate emulsion was synthesized by a seed emulsion polymerization method from methyl methacrylate (MMA), butyl acrylate (BA) and hexafluorobutyl methacrylate (HFMA) in the presence of a polymerizable emulsifier—ammonium allyloxtmethylate nonylphenol ethoxylates sulfate (DNS-86). Influences of the DNS-86 level on electrolyte stability of the emulsifier-free emulsion were discussed. In addition, the emulsion and the films were characterized by Fourier transformed infrared (FT-IR) spectrometry, nuclear magnetic resonance (¹H NMR) spectrometry, transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), differential scanning calorimetry (DSC), thermogravimetry (TG), and contact angle (CA) analysis, respectively. The FT-IR spectra and ¹H NMR spectrum showed that HFMA was effectively involved in the emulsion copolymerization and monomers formed the fluorine-containing acrylate copolymer. The resulted emulsion particles had a core–shell structure and a narrow particle size distribution. XPS and CA analysis revealed that a gradient concentration of fluorine existed along the depth profile of the fluorine-containing emulsion film. One side of the film was richer in fluorine and more hydrophobic than the other side. The film formed from the fluorine-containing emulsion showed higher thermal stability than that of the fluorine-free emulsion.     

聚氨酯改性氟代聚丙烯酸酯的合成、表征与膜形态

在二月桂酸二丁基锡(T-12)作用下,将1,6-已二异氰酸酯(HDI)与聚乙二醇(PEG-200)在70℃反应合成—NCO封端的聚氨酯预聚体(PU),然后滴加甲基丙烯酸十二氟庚酯(RfAA)、丙烯酸羟丙酯(HPAA)和偶氮二异丁腈(AIBN)在甲基异丁基甲酮(MIBK)溶液中聚合反应4～6 h,再经丁酮肟(EtAO)封端,制得了一种新型聚氨酯改性氟代聚丙烯酸酯易去污整理剂(FPUA)。用红外光谱(IR)、核磁共振氢谱(1H-NMR)、核磁共振碳谱(13C-NMR)、原子力显微镜(AFM)和扫描电镜(SEM)等对FPUA的结构、成膜形态及应用性能进行了研究。结果表明:FPUA在亲水性纤维织物和单晶硅表面均能形成非单一结构的疏水膜。该膜附着在纤维表面,能使处理后织物表面水的静态接触角达到146.5°,色拉油的接触角达到132°,且易去污效果良好。     

Development of hydrophobic polyurethane film from structurally modified castor oil and its anticorrosive performance

Hydrophobic polyurethane (PU) films are widely used for various commercial and industrial applications due to their excellent water repelling and self-cleaning property. Nevertheless, achieving appreciable hydrophobicity in PU film is quite a challenge. Herein, we report on the development of a novel hydrophobic PU (fluorinated polyurethane [FCO-PU]) film and comprehensively evaluate its anticorrosive property. The FCO-PU was prepared by structural modification of castor oil (CO) through attachment of long fluorocarbon chains as pendant groups onto the backbone of CO. A model PU film (CO-PU) was also prepared from unmodified CO to compare the properties of FCO-PU film. All intermediate compounds, FCO-PU and CO-PU films were characterized by various spectroscopic techniques. Morphological, thermal and mechanical properties of the PU films were analyzed by field emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical thermal analysis (DMTA) studies. Successful introduction of long fluorocarbon chains into the FCO-PU film is reflected by its high hydrophobicity with a water contact angle of 119.1°, compared to the model CO-PU film with a water contact angle of 84.4°. Anticorrosive properties of the PU films were evaluated by polarization technique and electrochemical impedance spectroscopy under corrosive environment and the obtained results reveal a significant corrosion resistance (corrosion rate: 6.72 × 10⁻⁶ mm/year) behavior by the FCO-PU film. This work represents an effective strategy for the backbone modification of CO to develop novel functional PU materials.     

Convenient synthesis of novel fluorinated polyurethane hybrid latexes and core-shell structures via emulsion polymerization process with self-emulsification of polyurethane

Novel fluorinated polyurethane hybrid latexes in the size range of 40–50 nm, fluoroalkyl acrylate as fluorinated monomers, with various fluorine content (F% = 9∼26 wt%) were successfully prepared via emulsion polymerization process without traditional emulsifier. The waterborne polyurethane, which was synthesized by using isophronediisocyanate, dimethylol propionic acid, polyethylene glycols, etc., served not only as copolymerizable macromonomer but also as polymeric high molecular weight emulsifier. The structures of polyurethane macromonomer and fluorinated polyurethane were characterized by Fourier transform infrared and H¹-NMR. Particle size, zeta potential, micromorphology of the latex par.ticles, and surface properties were investigated by dynamic light scattering, potential particle size analyzer, transmission electron microscopy, and contact angle measurement, respectively. Results illustrated that the advantage of this process is that the size of fluorinated polyurethane hybrid particle is less sensitive to the composition. Furthermore, it was showed that fluorinated polyurethane latex particles had core-shell structures, especially when the content of fluorine was 26.08 wt%. Moreover, there was an obvious migration of fluorinated groups to the surface during the formation of fluorinated polymer films, although fluorinated groups were covered by polyurethane in latex particles.     

Polyurethane (urea)/polyacrylates interpenetrating polymer network (IPN) adhesives for low surface energy materials

On the basis of the polymerization of the acrylate phase catalyzed by the oxidation of trialkylborane at room temperature, a series of polyurethane (urea)/polyacrylates adhesives with interpenetrating polymer network structure (IPNS) was synthesized. The crosslinking polyurethane (urea) phase was synthesized by the reaction between polymer diamine or triol and isocyanate. The resulting IPN adhesives as a function of the polyurethane (urea) or 2‐hydroxylethyl acrylate terminated polyurethane (HEA‐PU) (crosslinking agent of acrylate phase) content were explored. The adhesive morphology took on the IPNS that manifested as a finely dispersed polyurethane (urea) phase in the acrylate phase. Excellent adhesion to low surface energy materials was achieved within a wide range of polyurethane (urea) contents. The IPN adhesives also displayed better flexibility than polyacrylate adhesives with HEA‐PU as a crosslinking agent. Copyright © 2011 John Wiley & Sons, Ltd.     

氨基硅油扩链改性水性聚氨酯的研究

通过将由甲苯二异氰酸酯与聚四氢呋喃,二羟甲基丙酸反应制得的聚氨酯预聚体在低浓度氨基硅油的水乳液中扩链,合成了一种硅氧烷改性的聚氨酯水乳液,并用傅立叶红外光谱,ＥＳＣＡ能谱,接触角仪,电子拉力试验机,吸水率测定及乳液稳定性测试对其进行研究。     

Preparation of an environmentally friendly antifouling degradable polyurethane coating material based on medium-length fluorinated diols

A novel medium-length fluorinated diols and poly(L-lactide) (PLLA) were synthesized via Michael addition reaction and ring-opening polymerization, respectively. Subsequently, Synthetic medium-length fluorinated diols and PLLA were combined to prepare new polyurethane composites with degradability and low surface energy. The compositional analysis and structural characterization of synthetic materials were characterized by using fourier transform infrared spectroscopy (FT-IR) and proton nuclear magnetic resonance spectra (¹HNMR). Thermogravimetric analysis(TGA) indicated that the introduction of medium-length fluorinated diols improved the thermal stability of the polyurethane. The biodegradation and low surface energy of the polyurethane were investigated by static hydrolysis experiment and water contact angle test. It was found that the degradation rate of the polyurethane increased as measurement time went on when the PLLA content was under 40%, and the water contact angle increased from 71.12° to 108.24° with the increase of fluorine content, which indicated that the degradable and low surface energy polyurethane has a potential as a coating material for a marine antifouling coating application.     

聚氨酯与接枝乙烯基酯树脂互穿网络研究: 自由基共聚 单体的影响

通过分子设计技术合成了两种侧链种类和长度可能控制的接枝乙烯基酯树脂(VER),并用它们与聚氨酯(PU)形成了同步互穿网络(SIN)。通过DSC,SEM,TEM,FTIR等考察了接枝VER的共聚单体对VERSIN的形态结构与力学性能的影响。研究结果表明,用甲基丙烯酸甲酯(MMA)为共聚单体的接枝VER网络中的MMA链段与PU网络中的硬段有较好的相容性,导致这类PU/接枝VERSIN中两个网络间的相容性和互穿程度好于由苯乙烯为共聚单体时合成4SIN。因此,在这两类共聚单体合成的SIN中,由MMA形成的接枝VER网络增强PU网络的效果更为显著。     

硬段侧链含有氟化双季铵盐的聚氨酯表面性能及抗菌性能分析

研究了硬段侧链含有氟化双季铵盐的系列聚氨酯(FQPUs)的表面性能和抗菌性能. 水接触角测试和表面自由能测试结果表明, 加入少量氟化双季铵盐扩链剂, 可以使聚氨酯表面富集氟碳链, 氟化双季铵盐聚氨酯表面自由能很低, 具有很好的抗黏附性能. 迁移到表面的两条氟碳链在常温下不会发生链反转, 使材料的抗黏附性能得以保持. 同时, 使材料表面形成一层疏水层, 减小材料的吸水率. XPS研究结果表明, 氟碳链的-CF₃位于材料的最外层, 材料的次表面是具有良好杀菌性能的双季铵盐, 这样形成了具有多重抗菌性能的表面. 另外, XPS研究结果表明, 材料表面化学结构与材料本体的微相分离结构相关. 抗菌性能测试结果表明, 氟化双季铵盐聚氨酯抗金黄色葡萄球菌的能力很强, 对于大肠杆菌的抗菌效果有所下降, 但相对于单季铵盐聚氨酯的抗菌效果有一定提高.     

不饱和糖功能单体接枝聚氨酯膜的制备及其血液相容性

通过葡萄糖、丙烯酸羟乙酯和丁二胺反应,制备了含不饱和双键的糖基功能单体。 采用傅里叶红外光谱和核磁共振氢谱对合成的产物进行结构表征确定。 采用紫外光引发接枝聚合技术,将制备的不饱和糖单体接枝聚合到聚氨酯膜的表面,以衰减全反射模式下傅里叶红外光谱对表面接枝反应进行了确认。 通过静态水接触角实验和血小板黏附实验,分别对改性聚氨酯膜表面的亲水性和血液相容性进行了研究,结果表明,改性聚氨酯膜表面的接触角从86°降低到45°,血小板的粘附量由14.36×10³ cells/mm²减少到2.57×10³ cells/mm²,亲水性明显增强,血液相容性显著改善。     

Structure and surface properties of polyacrylates with short fluorocarbon side chain: Role of the main chain and spacer group

The degradation of poly(fluoroalkyl acrylate)s with long perfluoroalkyl groups, especially with perfluorooctyl group, leads to the release of biopersistent perfluorooctanoic acid (PFOA) or perfluorooctanesulfonic acid (PFOS). To find the environmentally friendly substitutes, a series of nonbiopersistant fluorinated polymers containing perfluorohexyl groups in the side chains have been synthesized and characterized. This study was then focused on the role played by the main chain and spacer group located in the side chain between the backbone and the fluorinated segment and, in particular, on the properties of poly[2‐[[[[2‐(perfluorohexyl)]‐sulfonyl]methyl]amino]ethyl] acrylate (PC6SA), methacrylate (PC6SMA) and poly[(perfluorohexyl)ethyl] methacrylate (PC6MA). Surface properties and bulk organization of fluorinated side chains of those polymers were investigated by contact angles, differential scanning calorimetry, optical polaring microscopy, and wide‐angle X‐ray scattering. Results were compared with those obtained with poly[(perfluorohexyl) ethyl] acrylate (PC6A). They all had very low surface free energies. Surprisingly, with the same perfluoalkyl chain, PC6SA and PC6SMA with a N‐methylsulfonamide spacer group were found to be organized in a liquid crystalline lamellar structure, whereas PC6A and PC6MA were found to be amorphous. This was mainly attributed to the steric term and polarity of N‐methylsulfonamide group that tended to facilitate the orientation of the perfluorinated segments in smectic phases. PC6SA, PC6SMA, and PC6MA had rich dynamic water repellency because of the low surface molecular mobility. This phenomenon relates to the crystallization of side chains or high glass transition temperature. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2584–2593, 2010     

Surface modification of high heat resistant UV cured polyurethane dispersions

To modify the surface of UV cured polyurethane dispersion (UV-PUD), fluorinated PU called surface modifying agent (SMA) was blended with base PU prior to dispersion in water. X-ray photoelectron spectroscopy (XPS) and contact angle measurements showed that surfaces of dispersion cast film are significantly enriched with fluorine groups. Atomic force microscopy (AFM) showed that surface was roughened with the addition of SMA, which provided possible mechanism of increased water resistance as well as low friction coefficient of the film. On the other hand, hardness, mechanical and dynamic mechanical properties indicated that the bulk properties are marginally altered by the additive amount of SMA.     

硅氧烷改性水性聚氨酯的制备及性能

A series of novel aqueous emulsion of siloxane modified polyurethane (PU(PE-PSI)) were synthesized based on poly(propylene glycol) (PPG), polyether-grafted polysiloxane (PE PSI), 2,4-tolylene diisocyanate (TDI), dimethylol propionic acid (DMPA) and 1,4 butanediol (BDO) through a direct water emulsification of triethylamine (TEA). The aqueous emulsion was transparent and had a good stability. Fourier transform infrared spectroscopy (FTIR) was used to identify the structure of PU (PE PSI), indicating that the polysiloxane segment had been incorporated with polyurethane chain. Investigation of Electron Spectroscopy for Chemical Analysis (ESCA) and the water contact angle demonstrated that the siloxane migrated to the surface of film. The results also showed that PU(PE-PSI) was still a very good elastomer. With increasing the content of PE PSI, the resistance to water improved and tensile strength increased, while the ultimate elongation decreased slightly for the PU(PE-PSI) film.     

PREPARATION AND SURFACE PROPERTIES OF ACRYLIC COPOLYMERS CONTAINING FLUORINATED MONOMERS

A series of copolymers comprising butylmethacrylate, styrene, butylacrylate, hydroxypropyl acrylate and perfluoroalkyl methacrylate were synthesized by the free radical polymerization using BPO as an initiator. The surface property of the copolymer films was subsequently characterized. The contact angle measurements and energy dispersive analysis of X-ray （EDAX） show that the length and content of perfluoroalkyl side chains in the copolymers are crucial for the preparation of the film with low surface energy. At a given content of fluorinated monomers in the copolymers, the longer the perfluoroalkyl side chain, the larger the water contact angle of the copolymer films will be. On the other hand, the higher the content of fluorinated monomers, the lower the surface energy is. The water contact angle increases with the increase of the fluorinated monomer content and reaches a plateau at 3 wt% of fluorinated monomer content.