A finite element investigation of the effect of crack tip constraint on hole growth under mode i and mixed mode loading

In this work, the effect of constraint on hole growth near a notch tip in a ductile material under mode I and mixed mode loading (involving modes I and II) is investigated. To this end, a 2-D plane strain, modified boundary layer formulation is employed in which the mixed mode elastic K–T field is prescribed as remote boundary conditions. A finite element procedure that accounts for finite deformations and rotations is used along with an appropriate version of J₂ flow theory of plasticity with small elastic strains. Several analyses are carried out corresponding to different values of T-stress and remote elastic mode-mixity. The interaction between the notch and hole is studied by examining the distribution of hydrostatic stress and equivalent plastic strain in the ligament between the notch tip and the hole, as well as the growth of the hole. The implications of the above results on ductile fracture initiation due to micro-void coalescence are discussed.     

Strip model plasticity analysis of mixed mode crack opening displacement in aluminum alloy LY12

Under mixed mode loading, the crack tip blunts and undergoes displacements in two directions, the normal and shear component corresponding to Mode I and Mode II loading, respectively. These local displacements are determined by the duplicated film method and used to analyze the behavior of mixed mode fracture in aluminum alloy LY12. The mixed mode resultant crack opening displacement (COD) at fracture initiation tends to increase more rapidly with increase of the Mode II shear component. The fracture initiation value of COD for pure Mode II loading is six (6) times greater than that for Mode 1 loading. The same applies to the maximum effective plastic strain crack growth near the crack front. Observed are two typical morphologies, the equal-axes dimples and the parabolic dimples with evidence of slippage as dominated, respectively, by Mode I and Mode II loading.     

Finite deformation analysis of crack tip fields in plastically compressible hardening–softening–hardening solids

Crack tip fields are calculated under plane strain small scale yielding conditions. The material is characterized by a finite strain elastic–viscoplastic constitutive relation with various hardening–softening–hardening hardness functions. Both plastically compressible and plastically incompressible solids are considered. Displacements corresponding to the isotropic linear elastic mode I crack field are prescribed on a remote boundary. The initial crack is taken to be a semi-circular notch and symmetry about the crack plane is imposed. Plastic compressibility is found to give an increased crack opening displacement for a given value of the applied loading. The plastic zone size and shape are found to depend on the plastic compressibility, but not much on whether material softening occurs near the crack tip.On the other hand, the near crack tip stress and deformation fields depend sensitively on whether or not material softening occurs. The combination of plastic compressibility and softening(or softening–hardening) has a particularly strong effect on the near crack tip stress and deformation fields.     

A three-dimensional numerical study of mode I crack tip fields in pressure sensitive plastic solids

In this paper, a finite element study of 3D crack tip fields in pressure sensitive plastic solids (such as polymers or metallic glasses) under mode I, small scale yielding conditions is performed. The material is assumed to obey a small strain, Extended Drucker–Prager yield condition. The roles of pressure sensitive yielding, plastic dilatancy and yield locus shape on the 3D plastic zone development and near-crack front fields are systematically studied. It is found that while pressure sensitivity leads to a significant drop in the hydrostatic stress all along the 3D crack front, it enhances the plastic strain and crack opening displacements. The implications of these contrasting trends on ductile fracture processes are discussed in the light of some recent micro-mechanical simulations.     

Asymptotic character of mixed mode in plane deformation of crack in rubber-like material

The asymptotic stress and strain distribution near a crack tip in rubber-like materials is determined by finite element for in-plane mixed mode loading. For large strain, the crack tip field is always in a state of uniaxial tension. The shear load affects only the orientation of the deformed near tip field in the space. A good agreement is obtained between the theoretical and numerical results.     

环形含内钝缺口试件在斜加载作用下弹塑性场的分布特征

运用有限元数值计算方法,对含内缺口的环形试件在受到与缺口对称面成不同角度的载荷作用下,缺口前端附近的弹塑性场分布特征进行了研究,得到了缺口前端应力和应变场以及塑性区的变化情况,此外,选取缺口弧度不同的模型,探讨了缺口顶端钝化程度对弹生场的影响,为了对计算结果的可靠性进行评价,运用高精度云纹干涉实验力学方法进行了验证性试验,试验得到的位移,应变分布情况与计算结果基本吻合。文中得到的结果为钝口试件的材     

Effect of temperature on the fracture modes of BHW-35 steel under mode-II loading

Finite element method (FEM) has been used to analyze the stress and strain fields and the stress tri-axial levels around the tip of the crack under mode- II loading. The results show that: under mode- II loading, the direction of the maximum tensile stress and that of the maximum tri-axial levels (R _o ) exist at an angle of –75. 3° from the original crack plane; the maximum shear stress andR _o = 0 exist along the original crack plane.Mode- II loading experiment using BHW-35 steel at different temperatures show that there are two kinds of fracture mode, opening mode (or tensile mode) and sliding mode (or shear mode). A decrease in temperature causes the fracture mode to change from shear mode to tensile mode. For BHW-35 steel, this critical temperature is about –90 C. Actually, under any kind of loading mode (mode I . mode II , mode III or mixed mode), there always exist several kinds of potenital fracture modes (for example, opening mode, sliding mode, tearing mode or mixed mode). The effect of temperature under mode- II loading is actually related to the change of the elastic-plastic properties of the material.     

Analytical representation of the non-square-root singular stress field at a finite angle sharp notch

The stress field near the tip of a finite angle sharp notch is singular. However, unlike a crack, the order of the singularity at the notch tip is less than one-half. Under tensile loading, such a singularity is characterized by a generalized stress intensity factor which is analogous to the mode I stress intensity factor used in fracture mechanics, but which has order less than one-half. By using a cohesive zone model for a notional crack emanating from the notch tip, we relate the critical value of the generalized stress intensity factor to the fracture toughness. The results show that this relation depends not only on the notch angle, but also on the maximum stress of the cohesive zone model. As expected the dependence on that maximum stress vanishes as the notch angle approaches zero. The results of this analysis compare very well with a numerical (finite element) analysis in the literature. For mixed-mode loading the limits of applicability of using a mode I failure criterion are explored.     

On the importance of thermo-elastic cooling in the fracture of glassy polymers at high rates

In a previous thermo-mechanical analysis [Estevez, R., Basu, S., van der Giessen, E., 2005. Analysis of temperature effects near mode I cracks in glassy polymers. Int. J. Fract. 132, 249–273] in which shear yielding of the bulk and failure by crazing were accounted for, we examined which of these two viscoplastic processes contributed to heat in mode I fracture. The present study completes this work by investigating the conditions for thermo-elastic cooling prior to crack propagation as reported experimentally by Rittel [Rittel, D., 1998. Experimental investigation of transient thermo-elastic effects in dynamic fracture. Int. J. Solids Struct. 35, 2959–2973] and Bougaut and Rittel [Bougaut, O., Rittel, D., 2001. On crack tip cooling during dynamic crack propagation. Int. J. Solids Struct. 38, 2517–2532] on high strain rate loading of PMMA. To this end, coupled thermo-mechanical finite element simulations are carried out by accounting for the thermo-elastic source, in addition to the heat sources related to shear yielding and crazing. The bulk as well as cohesive zone parameters for crazing realistically describe PMMA as they are obtained from detailed calibration experiments. Our results show that if significant thermo-elastic cooling has to be observed in the vicinity of the crack tip of a polymeric material, suppression of shear yielding as well as suppression of crazing is necessary. It seems that at these high strain rates a brittle fracture mechanism activated at very high stresses takes over from crazing, or at least that craze initiation occurs for stress levels very different to those for quasi-static conditions.     

Mode i and mixed mode fields with incomplete crack tip plasticity

Plane strain slip line fields, in which plasticity does not fully surround the crack tip have been developed for mode I and mixed mode I\II cracks under contained yielding. Analytical solutions have been assembled using slip line theory for the plastic sectors and semi-infinite wedge solutions for the elastic sectors. These solutions are compared with finite element solutions based on modified boundary layer formulations. The analytical solutions agree well with numerical solutions, and form a family of fields with incomplete plasticity around the crack tip.     

The effect of notches on the fracture behavior in NiTi shape memory alloys

Tensile fracture experiments have been performed on double-notch plate form specimens with different notch types and sizes. Specimen without notch is also studied. The macro-mechanical responses as well as detail examination of the fracture surface have been carried out. The stress, plastic strain and phase transformation fields are analyzed by finite element (FE) simulations using a pseudoelastic constitutive model which considers the permanent plastic deformation. Experimental results show that different type of notches can influence not only the macro-mechanic pseudoelastic but also plastic behaviors of the specimens. Both notch type and notch size affect the mechanism of crack initiation. Notch size influences the specimen behavior in different way for different type of notches. Most of the experimental observations are interpreted properly by the FE results.     

Rate sensitivity of mixed mode interface toughness of dissimilar metallic materials: Studied at steady state

Crack propagation in metallic materials produces plastic dissipation when material in front for the crack tip enters the active plastic zone traveling with the tip, and later ends up being part of the residual plastic strain wake. Thus, the macroscopic work required to advance the crack is typically much larger than the work needed in the near tip fracture process. For rate sensitive materials, the amount of plastic dissipation typically depends on the rate at which the material is deformed. A dependency on the crack velocity should therefore be expected. The objective of this paper is to study the macroscopic toughness of crack advance along an interface joining two dissimilar rate dependent materials, characterized by an elastic-viscoplastic material model that approaches the response of a J₂-flow material in the rate independent limit. The emphasis here is on the rate sensitivity of the macroscopic fracture toughness under mixed Mode I/II loading. Moreover, special cases of joined similar rate dependent materials, as well as dissimilar materials where one substrate remains either elastic or approaches the rate independent limit is also included. The numerical analysis is carried out using the SSV model [Suo, Z., Shih, C., Varias, A., 1993. A theory for cleavage cracking in the presence of plastic flow. Acta Metall. Mater. 41, 1551–1557] embedded in a steady state finite element formulation, here assuming plane strain conditions and small-scale yielding. Results are presented for a wide range of material parameters, including noteworthy observations of a characteristic crack velocity at which the macroscopic toughness becomes independent of the material rate sensitivity. The potential of this phenomenon is elaborated on from a modeling point of view.     

Notch sensitivity in nanoscale metallic glass specimens: Insights from continuum simulations

Recent experiments have shown that nano-sized metallic glass (MG) specimens subjected to tensile loading exhibit increased ductility and work hardening. Failure occurs by necking as opposed to shear banding which is seen in bulk samples. Also, the necking is generally observed at shallow notches present on the specimen surface. In this work, continuum finite element analysis of tensile loading of nano-sized notched MG specimens is conducted using a thermodynamically consistent non-local plasticity model to clearly understand the deformation behavior from a mechanics perspective. It is found that plastic zone size in front of the notch attains a saturation level at the stage when a dominant shear band forms extending across the specimen. This size scales with an intrinsic material length associated with the interaction stress between flow defects. A transition in deformation behavior from quasi-brittle to ductile becomes possible when this critical plastic zone size is larger than the uncracked ligament length. These observations corroborate with atomistic simulations and experimental results.     

Elastic stress distributions for hyperbolic and parabolic notches in round shafts under torsion and uniform antiplane shear loadings

Closed-form solutions are developed for the stress fields induced by circumferential hyperbolic and parabolic notches in axisymmetric shafts under torsion and uniform antiplane shear loading. The boundary value problem is formulated by using complex potential functions and two different coordinate systems, providing two classes of solutions. It is also demonstrated that some solutions of linear elastic fracture and notch mechanics reported in the literature can be derived as special cases of the general solutions proposed herein.Finally the analytical frame is used to link the Mode III notch stress intensity factor to the maximum shear stress at the notch tip, as well as to give closed-form expressions for the strain energy averaged over a finite size volume surrounding the notch root.     

反平面V形切口塑性应力奇异性分析

论文提出了用插值矩阵法计算幂硬化塑性材料反平面V形切口和裂纹尖端区域的应力奇异性.首先在切口和裂纹尖端区域采用自尖端径向度量的渐近位移场假设,将其代入塑性全量理论的基本微分方程后,推导出包含应力奇异性特征指数和特征角函数的非线性常微分方程特征值问题.然后采用插值矩阵法迭代求解导出的控制方程,得到一般的塑性材料反平面V形切口和裂纹的前若干阶应力奇异阶和相应的特征角函数,该法的重要优点是以上求解的特征角函数和它们各阶导函数具有同阶精度,并且一次性地求出前若干阶特征对.同时,插值矩阵法计算量小,易于和其他方法联合使用,这些优点在后续求解尖端区域完全应力场非常优越.论文方法的计算结果与现有结果对照,发现吻合良好,表明了论文方法的有效性.     

Plasticity aspects of interfacial fracture for polymer/glass specimens

Experimental results suggest that the interfacial fracture resistance is minimal for approximate near tip Mode I accompanied by positive and negative near tip Mode II. Finite-strain FE analysis is made for an elastic–plastic medium bonded to an ideally elastic medium with an interface crack. Small-scale plasticity conditions are invoked and examined in relation to the elastic–plastic stress distribution along the bond line. Plasticity engenders a tendency to turn near tip biaxiality towards pure Mode I regardless of the mixed-mode loading. High levels of hydrostatic stress are attained. For different mode mixities of the applied load, the dependence of the elastic–plastic normal bond stress on load level is examined. It is found that under positive Mode II loading, the normal bond stress σ_yy tends to saturate as the load level rises. This does not occur for Mode I and negative Mode II loading. In addition, deformation patterns inside the plastic zone are examined for mixed-mode situations. A displacement criterion based on the normal bond crack opening suggests a dependence of the critical load level on the extent of mixed mode. Under positive mode II fracture, traces of the ductile material are found at the top of the elastic substrate. Some of these conclusions appear to be consistent with the fracture patterns observed for LD-polyethylene/glass interfacial mixed-mode fracture.     

An inclined surface crack subject to biaxial loading

The elastic–plastic stress fields and mode mixity parameters for semi-elliptical surface cracks on biaxial loaded plates have been investigated using detailed three-dimensional finite element calculations. Different degrees of mode mixity are given by combinations of the far-field stress level, biaxial stress ratio and inclined crack angle. These analyses were performed for different surface flaw geometries to study the combined load biaxiality and mode mixity effects on the crack-front stress fields and the size and shape of the plastic zones. It is clear from considering the local stress distributions along the crack front that the elastic crack tip singularities have been derived for several particular cases of mixed mode biaxial loading. By theoretical analysis, the new formulae have been introduced for both the elastic and plastic mode-mixity parameters, accounting for ratios between the I/II, II/III and III/I modes. Particular attention was paid to the strong variations of the mode-mixity parameters along the semi-elliptical surface crack front. The mixed-mode behavior of the crack growth direction angle along the semi-elliptical crack front for different combinations of biaxial loading and inclination crack angles was also determined. It was done using methods based on the maximum tangential stress and the strain energy density criteria.     

Elastic perfectly-plastic asymptotic mixed mode crack tip fields in plane stress

Elastic perfectly-plastic asymptotic plane stress crack tip fields have been constructed by assembling elastic, constant stress and fan sectors under a complete range of mixed mode I/II states of loading. The angular stress distributions are fully continuous, and do not contain the stress discontinuities which have been a feature of many previously proposed solutions. The analytic solutions are verified by finite element solutions under contained yielding conditions. The structure of the elastic perfectly-plastic fields is compared to the structure of the asymptotic strain hardening fields.     

A new finite element method for strain gradient theories and applications to fracture analyses

A new compatible finite element method for strain gradient theories is presented. In the new finite element method, pure displacement derivatives are taken as the fundamental variables. The new numerical method is successfully used to analyze the simple strain gradient problems – the fundamental fracture problems. Through comparing the numerical solutions with the existed exact solutions, the effectiveness of the new finite element method is tested and confirmed. Additionally, an application of the Zienkiewicz–Taylor C1 finite element method to the strain gradient problem is discussed. By using the new finite element method, plane-strain mode I and mode II crack tip fields are calculated based on a constitutive law which is a simple generalization of the conventional J₂ deformation plasticity theory to include strain gradient effects. Three new constitutive parameters enter to characterize the scale over which strain gradient effects become important. During the analysis the general compressible version of Fleck–Hutchinson strain gradient plasticity is adopted. Crack tip solutions, the traction distributions along the plane ahead of the crack tip are calculated. The solutions display the considerable elevation of traction within the zone near the crack tip.     

Mode II fracture behavior of a Zr-based bulk metallic glass

Shear band formation and fracture are characterized during mode II loading of a Zr-based bulk metallic glass. The measured mode II fracture toughness, K_IIc=75±4 MPa√m, exceeds the reported mode I fracture toughness by ∼4 times, suggesting that normal or mean stresses play a significant role in the deformation process at the crack tip. This effect is explained in light of a mean stress modified free volume model for shear localization in metallic glasses. Thermal imaging of deformation at the mode II crack tip further reveals that shear bands initiate, arrest, and reactivate along the same path, indicating that flow in the shear band leads to permanent changes in the glass structure that retain a memory of the shear band path. The measured temperature increase within the shear band is a fraction of a degree. However, heat dissipation models indicate that the temperature could have exceeded the glass transition temperature for less than 1 ms immediately after the shear band formed. It is shown that this time scale is sufficient for mechanical relaxation slightly above the glass transition temperature.