Modification of porous suspension‐PVC particles by stabilizer‐free aqueous dispersion polymerization of absorbed acrylate monomers

The present study describes modification of porous PVC particles by polymerization of a monomer/crosslinker/peroxide solution absorbed within the PVC particles. The modifying crosslinked polymers include butyl acrylate (BA) crosslinked with ethylene glycol dimethacrylate (EGDMA) and ethylhexyl acrylate (EHA) crosslinked with EGDMA. The monomer solution is blended with the PVC particles by dry‐blending. The monomer absorbed particles are then polymerized in a stabilizer‐free aqueous dispersion‐polymerization. The modified semi‐IPN PVC particles have better stability than the neat PVC particles in packed columns for absorption of halo‐organics from water, etc. The modified semi‐IPN PVC particles are melt processable and thus have the potential of being interesting and useful modified rigid PVC materials. The modified PVC particles characterization includes polymerization yield, non‐extractables and porosity measurements and also morphology and dynamic mechanical behavior (DMTA). PBA and PEHA polymerization has shown high yield levels. The high conversion of BA and EHA within the particle, is partly due to their low solubility in water. The levels of non‐extractable fractions found are indicative of low chemical interaction between the polyacrylate/PVC phases in the particle. The modified PVC particle's porosity levels indicate that BA and EHA partly polymerize within the PVC particles' bulk and partly in the pores as crusts covering the PVC pore surfaces. This finding is supported by SEM observations of unetched and etched freeze fractured surfaces. Higher crosslinking levels of the polyacrylate modification promote compatibility with the PVC particles' bulk. DMTA measurements show two loss modulus peaks for the 0.5%EGDMA blends in the glass transition temperature region, suggesting imcompatibility. However, at 5%EGDMA a single transition is found exhibiting enhanced compatibility owing to the high degree of crosslinking, which prevents phase separation. Copyright © 2002 John Wiley & Sons, Ltd.     

Development and characterization of reactive extruded PVC/polyacrylate blends

This paper describes a method to obtain polymer blends by the absorption of a liquid solution of monomer, initiator, and a crosslinking agent in suspension type porous poly(vinyl chloride) (PVC) particles, forming a dry blend. These PVC/monomer dry blends are reactively polymerized in a twin‐screw extruder to obtain the in situ polymerization in a melt state of various blends: PVC/poly(methyl methacrylate) (PVC/PMMA), PVC/poly(vinyl acetate) (PVC/PVAc), PVC/poly(butyl acrylate) (PVC/PBA) and PVC/poly(ethylhexyl acrylate) (PVC/PEHA). Physical PVC/PMMA blends were produced, and the properties of those blends are compared to reactive blends of similar compositions. Owing to the high polymerization temperature (180°C), the polymers formed in this reactive polymerization process have low molecular weight. These short polymer chains plasticize the PVC phase reducing the melt viscosity, glass transition and the static modulus. Reactive blends of PVC/PMMA and PVC/PVAc are more compatible than the reactive PVC/PBA and PVC/PEHA blends. Reactive PVC/PMMA and PVC/PVAc blends are transparent, form single phase morphology, have single glass transition temperature (T_g), and show mechanical properties that are not inferior than that of neat PVC. Reactive PVC/PBA and PVC/PEHA blends are incompatible and two discrete phases are observed in each blend. However, those blends exhibit single glass transition owing to low content of the dispersed phase particles, which is probably too low to be detected by dynamic mechanical thermal analysis (DMTA) as a separate T_g value. The reactive PVC/PEHA show exceptional high elongation at break (～90%) owing to energy absorption optimized at this dispersed particle size (0.2–0.8 µm). Copyright © 2005 John Wiley & Sons, Ltd.     

Properties of polystyrene/poly(butyl acrylate) core/shell polymers modified with N‐methylol acrylamide

Polystyrene/poly(butyl acrylate) PS/PBA polymer dispersions with core/shell particles functionalized by N‐methylol acrylamide (N‐MA) were prepared through two‐step emulsion polymerization. The influence of N‐MA situated in shell and/or in core/shell of particles on the crosslinking reaction was studied to relate its mechanical properties and organic solvent resistance of films cast from basic and modified PS/PBA latexes. The changes in the phase arrangement of functionalized and unfunctionalized films after treatment with solvent and annealing were monitored. It was found that at the presence of N‐MA the crosslinking reaction occured already during the polymerization. Films from functionalized dispersions exhibit improved tensile strength and higher resistance against organic solvent.     

Synthesis of poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) by the competitive single‐electron‐transfer/degenerative‐chain‐transfer‐mediated living radical polymerization in water

The synthesis of a block copolymer poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) is reported. This new material was synthesized by single‐electron‐transfer/degenerative‐chain‐transfer‐mediated living radical polymerization (SET‐DTLRP) in two steps. First, a bifunctional macroinitiator of α,ω‐di(iodo)poly (butyl acrylate) [α,ω‐di(iodo)PBA] was synthesized by SET‐DTLRP in water at 25 °C. The macroinitiator was further reinitiated by SET‐DTLRP, leading to the formation of the desired product. This ABA block copolymer was synthesized with high initiator efficiency. The kinetics of the copolymerization reaction was studied for two PBA macroinitiators with number–average molecular weight of 10 k and 20 k. The relationship between the conversion and the number–average molecular weight was found to be linear. The dynamic mechanical thermal analysis suggests just one phase, indicating that copolymer behaves as a single material with no phase separation. This methodology provides the access to several block copolymers and other complex architectures that result from combinations of thermoplastics (PVC) and elastomers (PBA). From industrial standpoint, this process is attractive, because of easy experimental setup and the environmental friendly reaction medium. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3001–3008, 2006     

A degradable,porous, emulsion‐templated polyacrylate

A polyHIPE is a highly porous, emulsion‐templated polymer synthesized by polymerizing a monomer and a crosslinking comonomer in the continuous phase of a high‐internal phase emulsion (HIPE). The synthesis of degradable polyHIPE could be of interest for biomedical applications such as tissue engineering scaffolds. In this research, a poly(ε‐caprolactone) (PCL) oligomer with terminal vinyl groups was used as the crosslinking comonomer for a polyHIPE based on t‐butyl acrylate (tBA). The porous structure, properties, water absorption, and hydrolytic degradation of the polyHIPE were investigated. The polyHIPE containing 50 wt % PCL exhibited very large voids, 1 to 3 mm in diameter that resulted from the destabilization of the HIPE on addition of PCL, making the polyHIPE more suitable for tissue engineering applications. The relatively flexible PCL enhanced segmental mobility, yielding two glass transition temperatures and a significant reduction in modulus. When exposed to a 3 M aqueous solution of NaOH, the t‐butyl groups underwent hydrolysis and the PCL underwent degradation, rapidly leading to the complete disintegration of the macromolecular structure. The tBA‐based polyHIPE containing 50 wt % PCL exhibited enhanced cell adhesion, penetration, and growth indicating that it is a suitable candidate for further research and development. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Synthesis of the four‐arm star‐block copolymer [PVC‐b‐PBA‐CH(CH3)?CO?O?CH2]4C by SET‐DTLRP initiated from a tetrafunctional initiator

Pentaerythritol tetrakis(2‐iodopropionate) was used as a tetrafunctional initiator for the Na₂S₂O₄ catalyzed SET‐DTLRP of n‐butyl acrylate in water at room temperature. The resulting tetrafunctional poly(n‐butyl acrylate) macroinitiator with M_n = 14,864 or M_n = 3627 per arm was used to initiate the SET‐DTLRP of vinyl chloride and provide the first examples of four‐arm star‐block copolymers [PVC‐b‐PBA‐CH(CH₃)? CO? O? CH₂]₄C. The M_n of the PVC segment from each arm of the four‐arm star‐block copolymer varied between 353 and 33,622. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 628–634, 2009     

Cross‐linked waterborne alkyd hybrid resin coatings modified by fluorinated acrylate‐siloxane with high waterproof and anticorrosive performance

Waterborne alkyd resin coatings are ideal for use as corrosion protection coatings because of its high cost‐effective and environmental advantages. However, their uses are restricted to general applications due to their poor acid, water, and alkali resistance. In this work, waterborne alkyd hybrid resins modified with fluorinated acrylate‐siloxane were synthesized via a surfactant‐free miniemulsion polymerization process using maleic anhydride and silicon modified alkyd resin, dodecafluoroheptyl methacrylate, methyl methacrylate, and butyl acrylate as monomers. And then, crosslinking alkyd resin films were prepared at room temperature using trimethylolpropane‐tris‐(β‐N‐azir‐idinyl) propionate (XR‐100) as the crosslinking agent. The acquired films had lower water absorption and higher water contact angles and had better mechanical/thermal properties, as well as good waterproof property. Most importantly, the electrochemical corrosion studies revealed that the cross‐linked coating exhibited superior corrosion resistance performance with an inhibition efficiency of 99.95% and a corrosion rate of 6.95 × 10^?3 mm per year.     

Control of various morphological changes of poly(meth)acrylate microspheres and their swelling degrees by SPG emulsification

Crosslinked poly(meth)acrylate polymers with a variety of morphologies were synthesized with two steps. In the first step, a microporous glass membrane (Shirasu Porous Glass, SPG) was employed to prepare uniform emulsion droplets by applying an adequate pressure to the monomer phase, which was composed of the ADVN initiator, solvent of toluene or heptane or their mixture, and a mixture of (meth)acrylate monomers. The droplets were formed continuously through the membrane and suspended in the aqueous solution, which contained a PVA‐127 suspending agent, SLS emulsifier, and NaNO₂ inhibitor to suppress the nucleation of secondary particles. SPG pore sizes of 0.90, 5.25, and 9.25 μm were used. Then the emulsion droplets were polymerized at 343 K with a rotation rate 160 rpm for 24 h. The (meth)acrylate monomers 2‐ethylhexyl acrylate (2‐EHA), 2‐ethylhexyl methacrylate (2‐EHMA), cyclohexyl acrylate (CHA), methyl methacrylate (MMA), lauryl acrylate (LA), and lauryl methacrylate (LMA) were used in this research. The influences of the ratios of the monomer and crosslinking agent EGDMA, the amount of diluents, the monomer type on the polymer particle morphology, the swelling degree, and the polymer particle size were investigated. It was found that an increase in the concentrations of EGDMA and heptane resulted in higher coarse porous spheres and smaller polymer particle sizes. A coefficient with a variation close to 10%, or a standard deviation of about 4, was obtained. The capacity of these spheres as solvent absorption materials was examined. The highest swelling degrees of heptane and toluene were obtained when LA was employed as the monomer with 30% (by weight) of EGDMA and 70% (by weight) of heptane as an inert solvent. The highest capacity of the solvent absorption was obtained when using a polymer particle size of 4.81 μm, as prepared by SPG pore size 0.9 μm. The polymer particles were able to absorb aliphatic hydrocarbon solvents, aromatic hydrocarbon solvents, and a mix of aliphatic hydrocarbon solvents and aromatic hydrocarbon solvents, such as toluene and heptane. The capacity of solvent absorption for the aromatic hydrocarbon solvents was higher than for the aliphatic hydrocarbon solvents. In addition, the particles did not rupture or collapse after absorption in solvents. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4038–4056, 2000     

Synthesis and polymerization of phosphorus‐containing acrylates

Novel phosphorus‐containing acrylate monomers were synthesized by two different routes. The first involved the reaction of ethyl α‐chloromethyl acrylate and t‐butyl α‐bromomethyl acrylate with diethylphosphonoacetic acid. The monomers were bulk‐ and solution‐polymerized at 56–64 °C with 2,2′‐azobisisobutyronitrile. The ethyl ester monomer showed a high crosslinking tendency under these conditions. The selective hydrolysis of the ethyl ester phosphonic ester compound was carried out with trimethylsilyl bromide, producing a phosphonic acid monomer. In the second route, ethyl α‐hydroxymethyl acrylate and t‐butyl α‐hydroxymethyl acrylate were reacted with diethylchlorophosphate. The bulk homopolymerization and copolymerization of these monomers with methyl methacrylate and 2,2′‐azobisisobutyronitrile gave soluble polymers. The attempted hydrolysis of the monomers was unsuccessful because of the loss of the diethylphosphate group. The relative reactivities of the monomers in the photopolymerizations were also compared. The ethyl α‐hydroxymethyl acrylate/diethylphosphonic acid monomer showed higher reactivity than the other monomers, which may explain the crosslinking during the polymerization of this monomer. The reactivities of other derivatives were similar, but the rates of polymerization were slow in comparison with those of methyl methacrylate. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3221–3231, 2002     

Terpyridine‐modified poly(vinyl chloride): Possibilities for supramolecular grafting and crosslinking

Commercially available poly(vinyl chloride) (PVC) was covalently modified with terpyridine supramolecular binding units in a two‐step reaction. First, PVC was modified with aromatic thiols to introduce OH functionalities into the polymer backbone, which were subsequently reacted with an isocyanate‐functionalized terpyridine binding unit. The resulting functionalized material contained metal‐ion binding sites, which could be used for grafting and crosslinking reactions. A grafting experiment was performed with a small organic terpyridine ligand. The complexation of the modified PVC with several transition‐metal ions was studied with ultraviolet–visible spectroscopy and gel permeation chromatography. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2964–2973, 2003     

Facile preparation of superhydrophobic and oleophobic surfaces via the combination of Cu(0)‐mediated reversible‐deactivation radical polymerization and click chemistry

The fabrication of novel hydrophobic, superhydrophobic, and oleophobic surfaces on glass using nanosilica particles modified with polymer brushes prepared via surface initiated Cu(0)‐mediated reversible‐deactivation radical polymerization was demonstrated. Monomers including n‐butyl acrylate, 2,2,2‐trifluoroethyl methacrylate, and 1,1,1,3,3,3‐hexafluoroisopropyl acrylate were used to synthesize a series of nanosilica–polymer organic/inorganic hybrid materials. Products were analyzed using infrared spectroscopy, thermogravimetric analysis, scanning and transmission electron microscopy. The coated nanosilica showed core–shell structures that contains polymer brushes up to 67 wt %. The application of these particles for modifying surface wettability was examined by covalently attaching them to glass via a recently developed one‐pot “grafting to” methodology using “thio‐bromo click” chemistry. Atomic force microscopy topographic images show up to 25 times increase in roughness of the coated glass compared to blank glass sample. Contact angle measurements showed that nanosilica coated with PBA and PTFEM produced hydrophobic glass surfaces, while a superhydrophobic and oleophobic surface was generated using nanosilica functionalized with PHFIPA. This novel methodology can produce superhydrophobic and oleophobic surfaces in an easy and fast way without the need for tedious and time‐consuming processes, such as layer‐by‐layer deposition, high temperature calcination, and fluorinated oil infusion. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018     

Sulfobetaine zwitterionomers based on n‐butyl acrylate and 2‐ethoxyethyl acrylate: Monomer synthesis and copolymerization behavior

New materials with potential applications for adhesives and coatings, based on copolymers containing zwitterionic pendent groups, were investigated. n‐Butyl acrylate and 2‐ethoxyethyl acrylate were copolymerized with a series of five zwitterionic sulfobetaine monomers. The structure of the monomers was varied in terms of the zwitterion intercharge spacing and the bulkiness of the alkyl substituents at the quaternary ammonium unit. Four of the five zwitterionic sulfobetaine methacrylate (SBM) monomers used in the study were synthesized. An evaluation of the reactivity ratios for the copolymer systems was performed with programs based on statistically sound techniques such as the error‐in‐variables model and the nonlinear‐least‐squares method. Reactivity ratio estimates for all 10 comonomer pairs were obtained, and they showed clear variations in reactivity with the structure of the SBM. In general, the more hydrophobic the SBM was, the lower its reactivity was with respect to the acrylate monomers. © 2002 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 511–523, 2002; DOI 10.1002/pola.10138     

Designing Visible Light‐Cured Thiol‐Acrylate Hydrogels for Studying the HIPPO Pathway Activation in Hepatocellular Carcinoma Cells

Various polymerization mechanisms have been developed to prepare peptide‐immobilized poly(ethylene glycol) (PEG) hydrogels, a class of biomaterials suitable for studying cell biology in vitro. Here, a visible light mediated thiol‐acrylate photopolymerization scheme is reported to synthesize dually degradable PEG‐peptide hydrogels with controllable crosslinking and degradability. The influence of immobilized monothiol pendant peptide is systematically evaluated on the crosslinking of these hydrogels. Further, methods are proposed to modulate hydrogel crosslinking, including adjusting concentration of comonomer or altering the design of multifunctional peptide crosslinker. Due to the formation of thioether ester bonds, these hydrogels are hydrolytically degradable. If the dithiol peptide linkers used are susceptible to protease cleavage, these thiol‐acrylate hydrogels can be designed to undergo partial proteolysis. The differences between linear and multiarm PEG‐acrylate (i.e., PEGDA vs PEG4A) are also evaluated. Finally, the use of the mixed‐mode thiol‐acrylate PEG4A‐peptide hydrogels is explored for in situ encapsulation of hepatocellular carcinoma cells (Huh7). The effects of matrix stiffness and integrin binding motif (e.g., RGDS) on Huh7 cell growth and HIPPO pathway activation are studied using PEG4A‐peptide hydrogels. This visible light poly­merized thiol‐acrylate hydrogel system represents an alternative to existing light‐cured hydrogel platforms and shall be useful in many biomedical applications.     

Mechanistic studies on particle nucleation in the batch emulsion polymerisation of<Emphasis Type="Italic"> n</Emphasis>-butyl acrylate containing multifunctional monomers

This paper reports the mechanistic details concerning the synthesis of crosslinked poly(n-butyl acrylate) dispersions intended to be used as seeds in the preparation of core-shell emulsions. The influence of crosslinking comonomers and the amount and type of surfactants on the kinetics, particle nucleation, particle size and particle size distribution in the batch emulsion polymerisation of n-butyl acrylate (BA) is explored. In the case of EGDA (ethylene glycol diacrylate) crosslinker the particle number decreased with increasing crosslink density, whereas the opposite trend was observed in the case of m-diisopropenylbenzene (m-DIPB) in the presence and absence of the surfactant sodium dodecyl sulfate (SDS). The observed behaviour is mainly attributed to the variation in the aqueous phase kinetics caused by the water solubility of the comonomer, which influences the formation rate of precursor particles during the nucleation stage. Only for the less water soluble crosslinker, DIPB, could the increase of particle number be explained within the Smith–Ewart theory by assuming prolonged nucleation due to reduced swelling of growing particles with monomer as a result of the crosslinking reaction.Abbreviations EGDA ethylene glycol diacrylate - m-DIPB meta-diisopropenylbenzene - SDS sodium dodecyl sulfate - PBA poly(n-butyl acrylate) - AFFF asymmetric field flow fractionation - MALLS multiangle laser light scattering - CMC critical micelle concentration     

浓乳液双相聚合方法制备异形聚合物粒子

采用浓乳液双相聚合方法,成功制备了聚丙烯酸丁酯(PBA)的异形粒子,通过在连续相中引入聚合物隔层,大大提高了浓乳液聚合过程中的稳定性,探讨了隔层种类对浓乳液稳定性的影响,并研究了浓乳液分散相体积分数和交联剂用量对PBA粒子异形程度的影响,并结果表明,浓乳液双相聚合过程中,分散相体积分数越高,交联剂用量越高,PBA粒子的异形程度越大。     

Stable Covalently Photo‐Crosslinked Poly(Ionic Liquid) Membrane with Gradient Pore Size

Porous polyelectrolyte membranes stable in a highly ionic environment are obtained by covalent crosslinking of an imidazolium‐based poly(ionic liquid). The crosslinking reaction involves the UV light‐induced thiol–ene (click) chemistry, and the phase separation, occurring during the crosslinking step, generates a fully interconnected porous structure in the membrane. The porosity is on the order of the micrometer scale and the membrane shows a gradient of pore size across the membrane cross‐section. The membrane can separate polystyrene latex particles of different size and undergoes actuation in contact with acetone due to the asymmetric porous structure.     

Electrochemical Recognition of Chiral Molecules with Poly(4‐bromoaniline) Modified Gold Electrode

A poly(4‐bromoaniline) (PBA) film is electrochemically synthesized on a gold electrode for the recognition of amino acids enantiomers. Scanning electron microscopy measurements show that the porous PBA films are made up of nano‐ribbons. At the PBA modified Au electrode differential pulse voltammograms of L ‐ and D ‐glutamic acids not only have very different current densities, but also produce different waveforms, providing an intuitive way to differentiate the two chiral molecules. Similar results are obtained in analyzing L ‐ and D ‐aspartic acids. Control experiments suggest that the observed sensing behavior arises from synergistic interactions between Au and the PBA film, where polymerization at the meta‐position creates a steric structure needed for differentiating chiral molecules.     

1,5‐Diphenyl‐1,4‐diyn‐3‐one: A highly efficient photoinitiator

In a continuation of our research on new chromophores for photoinitiators (PIs), we investigated a triple‐bond‐containing benzophenone derivative. 1,5‐Diphenyl‐1,4‐pentadiyn‐3‐one ( 2 ) was prepared from phenylacetylene and ethyl formate by a one‐pot reaction. Differential scanning photocalorimetry experiments in lauryl acrylate of 2 showed surprisingly high activity for the double‐bond conversion and rate of polymerization at the lowest PI concentrations and even without any coinitiator. By the application of monomers with abstractable hydrogens, significant improvement in the photoreactivity was observed. Ultraviolet–visible spectroscopy revealed strong absorption up to 350 nm. Steady‐state photolysis experiments proved that the photochemistry of this compound was faster than that of benzophenone. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 101–111, 2005     

单分散聚丙烯酸丁酯-二氧化硅核壳粒子的制备

近年来,有机-无机核壳材料因其具有可调的光、电、磁等特性而备受关注．无机物外壳可以增强粒子的热力学稳定性、机械强度和抗拉性能．高分子乳胶粒内核具有弹性,且易成膜,外部包覆无机物的乳胶粒可结合两者特性并产生协同效应．     

Photocrosslinked poly(ester‐anhydride) microspheres with macroporous structure

In this work, the new method of preparation biodegradable microspheres with macroporous structure is presented. Typical methods used for generation of porous structures in microspheres obtained from preformed polymers require the use of additional substances acting as porogens. In this study, the porosity was achieved as the effect of photocrosslinking, without porogens. Microspheres were prepared using emulsion solvent evaporation technique from functional poly(ester‐anhydride)s with different amount of allyl groups in the side chains. The crosslinking was carried out by UV irradiation during the solvent evaporation (photoinitiator was introduced to polymer solution). The size of microspheres obtained was in the range of 1.7 – 4 µm (small microspheres) or 31 – 50 µm (large ones) and depended on the conditions used in emulsion formulation process. Effectiveness of the crosslinking was characterized by the content of insoluble part of samples, and it was in the range of 42–89%. The content of insoluble part of sample of microspheres and their porosity were dependent on functionality of poly(ester‐anhydride)s, the amount of photoinitiator used, and also on size of microparticles. The small particles were always more crosslinked than the large ones, but the latter were more porous than the small ones. Crosslinked microparticles indicated higher loading efficiency of model compound and appeared to degrade faster than uncrosslinked ones, probably due to their high porosity. The high porosity of microspheres obtained would enable their eventual use in pulmonary drug delivery systems or in construction of porous scaffolds for tissue engineering. Copyright © 2013 John Wiley & Sons, Ltd.