蒙脱土负载型引发剂的制备及在苯乙烯乳液聚合中的应用

通过正离子交换将引发剂AIBA负载在蒙脱土上制得负载型引发剂V50-MMT.进而采用原位乳液聚合方法引发苯乙烯聚合制备PS/MMT纳米复合材料.采用XRD、TGA、DSC、TEM和抽提等方法对负载型引发剂和纳米复合材料进行了表征.结果表明,负载过程中引发剂AIBA进入了MMT的片层之间;聚合过程中介于片层间的引发剂因发生分解一方面产生自由基引发St聚合,另一方面MMT发生了剥离分散;由此法制备的PS/MMT纳米复合材料,MMT片层无规、均匀地分散于PS基体中,片层厚度在几个纳米至十几个纳米之间,长度为几十至几百个纳米不等;大量的PS链段以化学键接枝在MMT的片层上,接枝在MMT片层上的PS的分子量及其分布与游离的PS不同.     

Synthesis of exfoliated polystyrene/montmorillonite nanocomposite by emulsion polymerization using a zwitterion as the clay modifier

Montmorillonite (MMT) was modified with zwitterion aminoundecanoic acid (AUA). First AUA was protonized to facilitate molecules to get into the galleries of the montmorillonite to accomplish ion exchange, and the carboxyl groups were then ionized in the alkaline aqueous media to enable exfoliation of the clay. It was demonstrated by rheological measurements and atomic force microscopic studies that exfoliation of the clay driven by the electrostatic repulsion took place in an alkaline medium. Polystyrene/montmorillonite (PS/MMT) nanocomposite was synthesized via emulsion polymerization in the presence of the modified MMT. The exfoliated microstructure of the composites was studied by the X-ray diffraction and transmission electron microscopy. The exfoliated PS/MMT nanocomposite showed a greatly improved modulus, a higher glass transition temperature and a better thermal stability compared to the neat polystyrene and the intercalated PS/MMT composites.     

Effective preparation of montmorillonite/polyurethane nanocomposites by introducing cationic groups into the polyurethane main chain

In this study, the effect of introducing a small amount of cationic groups into the polymer main chain on the exfoliation of montmorillonite (MMT) and the physical properties of the subsequent MMT/polymer nanocomposites were investigated. As a matrix polymer, a polyurethane cationomer (PUC) containing 3 mol% of quaternary ammonium groups was synthesized and MMT/PUC nanocomposites containing various amounts of MMT were prepared by the solution intercalation method. From the WAXS and TEM analyses, it was found that the MMT layers were completely exfoliated and dispersed in the PUC matrix. The Young’s modulus of the MMT/PUC nanocomposites significantly increased with increasing MMT content, but their elongation at break and maximum stress were maintained at a level close to that of the PU only at an MMT content of 1 wt% and decreased as the content of MMT increased above this level. The phase separation of the MMT/PUC nanocomposites was retarded with increasing content of MMT, due to the strong interactions between the PUC chains and the exfoliated MMT layers. It was found that the presence of small amounts of cationic groups in the main chain of the matrix polymer was very effective in facilitating the preparation of the MMT/polymer nanocomposites.     

4,4'-二氨基二苯醚二苯酮固化环氧树脂/粘土纳米复合材料的研究

采用离子交换法, 用十六烷基三甲基溴化铵处理钙基蒙脱土(MMT), 使蒙脱土的层间距由1.49 nm扩大到2.21 nm, 制备了环氧树脂/ BADK/MMT纳米复合材料, 并用XRD等手段研究了有机蒙脱土在环氧树脂中的插层及剥离行为. 研究结果表明, 蒙脱土含量及环氧树脂与有机土的混合温度和时间均对固化后复合材料的剥离产生影响, 只有在特定条件下才能得到剥离型纳米复合材料.     

Influence of Mixing Conditions on Morphologies and Properties of MMT/Epoxy Resin Composite Materials

Montmorillonite(MMT) was directly modified with hexadecyl trimethyl ammonium bromide. The interlayer spacing of the organophilic montmorillonite(organo-MMT) corresponding to the d(001) plane peak was 2.21 nm. The influences of the content of organo-MMT and mixing conditions including mixing temperature and mixing time on the intercalation and exfoliation structures of MMT/epoxy resin composites were investigated by wide X-ray diffraction(WXRD). The X-ray patterns reveal that organo-MMT was intercalated by the epoxy resin during mixing process. Only under certain mixing conditions, could the exfoliation nanocomposites be formed. The mechanical and thermal properties of the composites were measured. The results indicate that the composites have better mechanical properties and higher Tg than those of the pristine epoxy resin.     

辐照法制备PVAc/蒙脱土纳米复合材料及其表征

蒙脱土有机化后 ,片层结构间距离增大 ,对有机物的亲和性有所增强 .采用VAc单体渗入有机化蒙脱土层间 .经γ 射线辐照引发原位插层聚合 ,使蒙脱土片层结构发生剥离 ,形成无机 有机纳米复合材料 .并用X衍射、红外光谱、扫描电镜以及透射电镜等现代测试手段对复合材料进行了表征     

Influence of hydrogenated oligo(cyclopentadiene) on the structure and the thermal degradation of polypropylene-based nanocomposites

Polypropylene has been compounded with a commercial organoclay both in the absence and in the presence of hydrogenated oligo(cyclopentadiene) (HOCP) as a compatibiliser. The characteristics and the properties of the nanocomposites were evaluated and compared. HOCP favours the intercalation of the polypropylene in the organoclay galleries and enables a more homogeneous dispersion of the nanoclay throughout the polymer matrix. In the compatibilised nanocomposite, the diluent effect ascribed to the HOCP component is associated with the nucleating action of the nanoclay, resulting in the development of the β-crystalline form of the polypropylene. The presence of HOCP preserves the molecular weight of the polymer during the processing and gives good overall mechanical properties to the compatibilised nanocomposite. The thermo-oxidative degradation of the polypropylene is strongly delayed in the compatibilised nanocomposite.     

Exploitation of introducing of catalytic centers into layer galleries of layered silicates and related epoxy nanocomposites. I. Epoxy nanocomposites derived from montmorillonite modified with catalytic surfactant‐bearing carboxyl groups

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo‐montmorillonite (O‐MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The intercalation and exfoliation behavior of the epoxy nanocomposites were examined by X‐ray diffraction and transmission electron microscopy. The curing behavior and thermal property were investigated by in situ Fourier transform infrared spectroscopy and DSC, respectively. The results showed that MMT could be highly intercalated by acidified CAB, and O‐MMT could be easily dispersed in epoxy resin to form intercalated/exfoliated epoxy nanocomposites. When the O‐MMT loading was lower than 8 phr (relative to 100 phr resin), exfoliated nanocomposites were achieved. The glass‐transition temperatures (T_g's) of the exfoliated nanocomposite were 20 °C higher than that of the neat resin. At higher O‐MMT loading, partial exfoliation was achieved, and those samples possessed moderately higher T_g's as compared with the neat resin. O‐MMT showed an obviously catalytic nature toward the curing of epoxy resin. The curing rate of the epoxy compound increased with O‐MMT loading. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1192–1198, 2004     

Dielectric and conductivity studies of 90 MeV O7+ ion irradiated poly(ethylene oxide)/montmorillonite based ion conductor

In the present work effect of 90 MeV O⁷⁺ ions with five different fluences on poly(ethylene oxide) (PEO)/Na⁺-montmorillonite (MMT) nanocomposites has been investigated. PEO/MMT nanocomposites were synthesized by solution intercalation technique. With the increase in irradiation fluence, gallery spacing of MMT increases in the composite and an exfoliated nanostructure is obtained at the fluence of 5?×?10¹² ions/cm² as revealed by X-ray diffraction results. Highest room temperature ionic conductivity of 4.2?×?10^?6?S?cm^?1 was found for the fluence 5?×?10¹² ions/cm², while the conductivity for unirradiated polymer electrolyte was found to be 7.5?×?10^-8?S?cm^?1. The increase in intercalation of PEO chains inside the galleries of MMT results in the increase in interaction between Na⁺ cation and oxygen heteroatom leading to the increase in ionic conductivity of the composites. Surface morphology and interactions among the various constituents in the nanocomposites at different fluence have been examined by scanning electron microscopy and Fourier transform infrared spectroscopy, respectively. The appearance of peak for each fluence in the loss tangent suggests the presence of relaxing dipoles in the polymer nanocomposite electrolyte films. With the increase in ion fluence the peak shifts towards higher frequency side, suggesting decrease in the relaxation time.     

Molecular dynamics simulations of nanocomposites based on poly(epsilon-caprolactone) grafted on montmorillonite clay

Intercalated and exfoliated models of polymer nanocomposites based on poly(epsilon-caprolactone) and functionalized montmorillonite clay are studied by means of molecular dynamics simulations. Intercalated and exfoliated models are considered for probing the structural characteristics of the corresponding nanocomposites prepared by melt intercalation and in situ polymerization, respectively. In the exfoliated system, the organization of the polymer chains onto the clay surface is examined in terms of the density profiles and the order parameter function. A layered structure can clearly be seen to form near the surface with density maxima higher than in amorphous poly(epsilon-caprolactone). This can be viewed as an increase in effective particle thickness, which can contribute to the outstanding gas barrier properties of the exfoliated nanocomposites. The comparison of the structures and energetics of the intercalated model with those of a nanocomposite model based on a nonfunctionalized clay indicates nearly similar characteristics. Nevertheless, the slight differences observed for the interfacial polymer density and clay- and surfactant-polymer binding energies can account for the differences in rheological measurements. The results also suggest that the difference in morphology obtained for the nanocomposites prepared by the two synthetic approaches can be ascribed to both a difference in interfacial polymer density and the formation of bridging polymer chain structures that hinder the exfoliation process.     

聚萘并噁嗪/蒙脱土纳米复合材料的制备与表征

用原位插层反应法地制备了聚萘并嗪 蒙脱土纳米复合材料 .采用X ray衍射 (XRD)及透射电镜(TEM)研究复合材料中蒙脱土硅酸盐片层间距 ,发现硅酸盐片层间距由 1 2 6nm扩增至 5 88nm以上 .同时研究了该复合材料的耐热性 ,并探讨了复合材料的结晶行为     

Preparation of poly(ethylene terephthalate)/organoclay nanocomposites using a polyester ionomer as a compatibilizer

In this work, poly(ethylene terephthalate)/organically modified montmorillonite (PET/o‐MMT) nanocomposites were prepared via direct melt compounding in a twin‐screw extruder. The main objective was to study the effects of using a polyester ionomer (PETi) as a compatibilizer to promote the intercalation and/or exfoliation of the o‐MMT in the PET. The o‐MMT content was 0, 1, 3, or 5 wt % and the PETi/o‐MMT mass ratio was 0/1, 1/1, or 3/1. The PETi was efficient to promote the intercalation/exfoliation of the o‐MMT in the PET matrix, as revealed by wide angle X‐ray scattering and transmission electron microscopy. Rheological characterization showed that the PET/o‐MMT nanocomposites exhibited a higher complex viscosity at low frequencies than PET, which is characteristic of materials presenting yield strength. Moreover, the higher the content and/or the degree of intercalation/exfoliation of the o‐MMT, the more the nanocomposite behaved like a solid because of a percolated structure formed by the o‐MMT layers, and the more the storage and loss modulus, G′ and G″, became independent of the frequency at low frequencies. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3084–3091, 2007     

Impact of the clay organic modifier on the morphology of polymer–clay nanocomposites prepared by in situ free‐radical polymerization in emulsion

Poly(styrene‐co‐butyl acrylate) copolymers were prepared by free‐radical random copolymerization of styrene and butyl acrylate in emulsion in the presence of 10% of surface‐modified sodium montmorillonite (Na‐MMT). The objective of this work was to evaluate the impact of the clay organic modifier in terms of its chemical structure, its degree of interaction within the clay galleries surface, and its ability to copolymerize with monomers, on the morphology and properties of the final nanocomposite prepared. Na‐MMT was modified using different organic modifiers, namely: sodium 1‐allyloxy‐2‐hydroxypropyl (Cops), 2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid (AMPS), N‐isopropylacrylamide (NIPA), and sodium 11‐methacryloyloxy‐undecan‐1‐yl sulfate (MET), respectively. The morphology and properties of the nanocomposites obtained were found to be dependant on the clay organic modifier. X‐ray diffraction (XRD) and transmission electron microscopy indicated that, nanocomposites at 10% clay loading with Cops‐, NIPA‐, and MET‐modified clays, yielded intercalated to partially exfoliated structures, whereas AMPS‐modified clay gave a nanocomposite with a fully exfoliated structure. All polymer–clay nanocomposites were found to be more thermally stable than neat poly(S‐co‐BA) as were determined by TGA. However, nanocomposites with intercalated structures exhibited greater thermal stability relative to fully exfoliated ones. Furthermore, nanocomposites with exfoliated structures exhibited higher storage moduli (G^I) than partially exfoliated once, whereas intercalated structure showed the lowest G^I values. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3619–3628, 2008     

Synthesis of poly(methyl methacrylate) nanocomposites via emulsion polymerization using a zwitterionic surfactant

The synthesis of nanocomposites via emulsion polymerization was investigated using methyl methacrylate (MMA) monomer, 10 wt % montmorillonite (MMT) clay, and a zwitterionic surfactant octadecyl dimethyl betaine (C18DMB). The particle size of the diluted polymer emulsion was about 550 nm, as determined by light scattering, while the sample without clay had a diameter of about 350 nm. The increase in the droplet size suggests that clay was present in the emulsion droplets. X-ray diffraction indicated no peak in the nanocomposites. Transmission electron microscopy showed that emulsion polymerization of MMA in the presence of C18DMB and MMT formed partially exfoliated nanocomposites. Differential scanning calorimetry showed an increase of 18 degrees C in the glass transition temperature (Tg) of the nanocomposites. A dynamic mechanical thermal analyzer also verified a similar Tg increase, 16 degrees C, for the partially exfoliated nanocomposites over poly(methyl methacrylate) (PMMA). Thermogravimetric analysis indicated a 37 degrees C increase in the decomposition temperature for a 20 wt % loss. A PMMA nanocomposite with 10 wt % C18DMB-MMT was also synthesized via in situ polymerization. This nanocomposite was intercalated and had a Tg 10 degrees lower than the emulsion nanocomposite. The storage modulus of the partially exfoliated emulsion nanocomposite was superior to the intercalated structure at higher temperatures and to the pure polymer. The rubbery plateau modulus was over 30 times higher for the emulsion product versus pure PMMA. The emulsion technique produced nanocomposites of the highest molecular weight with a bimodal distribution. This reinstates that exfoliated structures have enhanced thermal and mechanical properties over intercalated hybrids.     

Morphology and Thermal Characteristics of Polyethylene Nanocomposites Made Using Montmorillonite‐Supported Cp2ZrCl2 and Ni‐Diimine Precatalysts

Bis(cyclopentadienyl)‐zirconium dichloride (Cp₂ZrCl₂) and (1,4‐bis(2,6‐diisopropylphenyl)‐acenaphthenediimine) dichloronickel (Ni‐diimine) were supported on montmorillonite (MMT) pretreated with triisobutylaluminum and 10‐undecence‐1‐ol to produce in situ polyethylene–clay nanocomposites in a gas‐phase reactor. The development of the nanocomposite morphology was investigated with transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X‐ray diffraction (XRD) analysis. During polymerization, the MMT layers were partially exfoliated by the growing polymer chains, starting from the openings of the clay galleries, but intercalation and exfoliation occurred only to a certain extent. The thermal properties of the nanocomposites we also analyzed by differential scanning calorimetry (DSC).

     

Gas-Phase Polymerization with Transition Metal Catalysts Supported on Montmorillonite – A Particle Morphological Study

This investigation focuses on the mechanism of particle fragmentation and growth when clay-supported metallocene catalysts are used to polymerize ethylene in gas-phase reactors. We supported bis(cyclopentadienyl)-zirconium dichloride (Cp₂ZrCl₂) on montmorillonite (MMT) pretreated with triisobutylaluminum and 10-undecence-1-ol to produce in-situ polyethylene-clay nanocomposites. During gas phase polymerization, the MMT layers were exfoliated by the growing polymer chains, starting from the openings of the clay galleries. After microtoming, the cross-section of the fragmented MMT particles showed bundles of distorted silicate layer stacks, proving that exfoliation took place during polymerization, producing an in-situ polyethylene-clay nanocomposite. Calculations of d-spacing by transmission electron microscopy (TEM) matched those measured by X-ray diffraction (XRD) analysis.     

Thermal stability and flammability properties of heterophasic PP-EP/EVA/organoclay nanocomposites

A study on the thermal behavior and flammability properties of the heterophasic polypropylene-(ethylene-propylene) copolymer (PP-EP)/poly(ethylene vinyl acetate) (EVA)/montmorillonite nanocomposite is presented. Nanoclay nanocomposites were prepared using a twin screw extruder. Both the fluidity of the EVA phase and compatibility conditions between PP-EP and EVA were used in order to obtain the required nanocomposites. Therefore, no additional compatibilizer was required to achieve the clay dispersion. Products exhibited the partially exfoliated/intercalated nanoclay dispersion. Thermogravimetric analyses indicated that nanoclays retard thermal degradation depending on nanoclay concentration. The retarding process was assigned to the exfoliation and dispersion of the silicate layers which impeded heat diffusion to the macromolecules. Thermal studies, under non-isothermal crystallization, indicated the lack of influence of nanoclay on the thermal behavior. Flammability characteristics were however affected by the nanoclay layers which overall generated flame retardation both in the EVA host and in the complex nanocomposites.     

Poly(styrene‐b‐tetrahydrofuran)/clay nanocomposites by mechanistic transformation

Synthesis of poly(styrene‐block‐tetrahydrofuran) (PSt‐b‐PTHF) block copolymer on the surfaces of intercalated and exfoliated silicate (clay) layers by mechanistic transformation was described. First, the polystyrene/montmorillonite (PSt/MMT) nanocomposite was synthesized by in situ atom transfer radical polymerization (ATRP) from initiator moieties immobilized within the silicate galleries of the clay particles. Transmission electron microscopy (TEM) analysis showed the existence of both intercalated and exfoliated structures in the nanocomposite. Then, the PSt‐b‐PTHF/MMT nanocomposite was prepared by mechanistic transformation from ATRP to cationic ring opening polymerization (CROP). The TGA thermogram of the PSt‐b‐PTHF/MMT nanocomposite has two decomposition stages corresponding to PTHF and PSt segments. All nanocomposites exhibit enhanced thermal stabilities compared with the virgin polymer segments. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2190–2197, 2009     

Dielectric properties of polypyrrole/pillared clay nanocomposites

Dielectric constant ??? and loss factor ??? were measured in intercalated polypyrrole/aluminum pillared montmorillonite (PPy/Al-PMMT) clay nanocomposites in the frequency range 100 Hz to 1 MHz. The PPy/Al-PMMT nanocomposites were prepared by in situ polymerization of pyrrole in aqueous dispersion of varying amounts of (Al-PMMT) clay from 0.2 to 10%, using FeCl₃ · 6H₂O as an oxidant. Formation of the nanocomposite was studied by FTIR and intercalation of PPy in the clay galleries was confirmed by XRD. The nanocomposites exhibited very large values of ??? and ??? at low frequency which decreased with frequency and increased with the clay content in the samples. Electric modulus formalism exhibited a peak in the frequency dependence curves of imaginary part of the electric modulus due to conductivity relaxation process. The peak of conductivity relaxation shifted towards higher frequencies and the magnitude of relaxation decreased with the increase of MMT content in the composites.     

Characterisation of the dispersion in polymer flame retarded nanocomposites

Flame retardant nanocomposites have attracted many research efforts because they combine the advantages of a conventional flame retardant polymer with that of polymer nanocomposite. However the properties obtained depend on the dispersion of the nanoparticles. In this study, three types of polymer flame retarded nanocomposites based on different matrices (polypropylene (PP), polybutadiene terephtalate (PBT) and polyamide 6 (PA6)) have been prepared by extrusion. In order to investigate the dispersion of nanoparticles in the polymer containing flame retardant, conventional methods used to characterise the morphology of composites have been applied to FR composites containing nanoclays. XRD, TEM and melt rheology give useful information to describe the dispersion of the nanofiller in the flame retarded nanocomposite. In the PA6-OP1311 (phosphorus based flame retardant) materials, the clay is well dispersed unlike in PBT and PP materials where microcomposites are obtained with some intercalation. The poor dispersion is also highlighted by NMR measurements but the presence of flame retardant particles interferes in the quantitative evaluation of nanoclay dispersion and underestimations are made.