Design and fabrication of gecko-inspired adhesives

Recently, there has been significant interest in developing dry adhesives mimicking the gecko adhesive system, which offers several advantages compared to conventional pressure-sensitive adhesives. Specifically, gecko adhesive pads have anisotropic adhesion properties; the adhesive pads (spatulae) stick strongly when sheared in one direction but are non-adherent when sheared in the opposite direction. This anisotropy property is attributed to the complex topography of the array of fine tilted and curved columnar structures (setae) that bear the spatulae. In this study, we present an easy, scalable method, relying on conventional and unconventional techniques, to incorporate tilt in the fabrication of synthetic polymer-based dry adhesives mimicking the gecko adhesive system, which provides anisotropic adhesion properties. We measured the anisotropic adhesion and friction properties of samples with various tilt angles to test the validity of a nanoscale tape-peeling model of spatular function. Consistent with the peel zone model, samples with lower tilt angles yielded larger adhesion forces. The tribological properties of the synthetic arrays were highly anisotropic, reminiscent of the frictional adhesion behavior of gecko setal arrays. When a 60° tilt sample was actuated in the gripping direction, a static adhesion strength of ~1.4 N/cm(2) and a static friction strength of ~5.4 N/cm(2) were obtained. In contrast, when the dry adhesive was actuated in the releasing direction, we measured an initial repulsive normal force and negligible friction.     

Adhesion and friction force coupling of gecko setal arrays: implications for structured adhesive surfaces

The extraordinary climbing ability of geckos is partially attributed to the fine structure of their toe pads, which contain arrays consisting of thousands of micrometer-sized stalks (setae) that are in turn terminated by millions of fingerlike pads (spatulae) having nanoscale dimensions. Using a surface forces apparatus (SFA), we have investigated the dynamic sliding characteristics of setal arrays subjected to various loading, unloading, and shearing conditions at different angles. Setal arrays were glued onto silica substrates and, once installed into the SFA, brought toward a polymeric substrate surface and then sheared. Lateral shearing of the arrays was initiated along both the "gripping" and "releasing" directions of the setae on the foot pads. We find that the anisotropic microstructure of the setal arrays gives rise to quite different adhesive and tribological properties when sliding along these two directions, depending also on the angle that the setae subtend with respect to the surface. Thus, dragging the setal arrays along the gripping direction leads to strong adhesion and friction forces (as required during contact and attachment), whereas when shearing along the releasing direction, both forces fall to almost zero (as desired during rapid detachment). The results and analysis provide new insights into the biomechanics of adhesion and friction forces in animals, the coupling between these two forces, and the specialized structures that allow them to optimize these forces along different directions during movement. Our results also have practical implications and criteria for designing reversible and responsive adhesives and articulated robotic mechanisms.     

Fabrication and characterization of hierarchical nanostructured smart adhesion surfaces

The mechanics of fibrillar adhesive surfaces of biological systems such as a Lotus leaf and a gecko are widely studied due to their unique surface properties. The Lotus leaf is a model for superhydrophobic surfaces, self-cleaning properties, and low adhesion. Gecko feet have high adhesion due to the high micro/nanofibrillar hierarchical structures. A nanostructured surface may exhibit low adhesion or high adhesion depending upon fibrillar density, and it presents the possibility of realizing eco-friendly surface structures with desirable adhesion. The current research, for the first time uses a patterning technique to fabricate smart adhesion surfaces: single- and two-level hierarchical synthetic adhesive structure surfaces with various fibrillar densities and diameters that allows the observation of either the Lotus or gecko adhesion effects. Contact angles of the fabricated structured samples were measured to characterize their wettability, and contamination experiments were performed to study for self-cleaning ability. A conventional and a glass ball attached to an atomic force microscope (AFM) tip were used to obtain the adhesive forces via force-distance curves to study scale effect. A further increase of the adhesive forces on the samples was achieved by applying an adhesive to the surfaces.     

Tailoring normal adhesion of arrays of thermoplastic, spring-like polymer nanorods by shaping nanorod tips

The tip shape of contact elements in hairy adhesion systems is crucial for proper contact formation and adhesion enhancement. While submicrometer terminal contact elements show much better adhesion performance than their larger counterparts, shaping their tips so as to maximize normal adhesion has remained challenging. We prepared durable nanorod arrays consisting of stiff, highly entangled thermoplastic polymers with rationally shaped tips by replication of anodic aluminum oxide (AAO). Nanorod arrays with pancake-like tips showed pronounced normal dry adhesion already for small loading forces. For small loading forces, adhesion forces significantly exceeded the loading forces. Both the absence of hysteresis in force/displacement curves and the pronounced durability of the nanorods in series of repeated attachment/detachment cycles suggest that the nanorods behave like elastic springs. Experimental load-adhesion curves were reproduced with a modified Schargott-Popov-Gorb (SPG) model, assuming that contacts between probe and individual nanorods are sequentially formed with increasing indentation depth.     

Friction and Adhesion of Gecko-Inspired PDMS Flaps on Rough Surfaces

Geckos have developed a unique hierarchical structure to maintain climbing ability on surfaces with different roughness, one of the extremely important parameters that affect the friction and adhesion forces between two surfaces. Although much attention has been paid on fabricating various structures that mimic the hierarchical structure of a gecko foot, yet no systematic effort, in experiment or theory, has been made to quantify the effect of surface roughness on the performance of the fabricated structures that mimic the hierarchical structure of geckos. Using a modified surface forces apparatus (SFA), we measured the adhesion and friction forces between microfabricated tilted PDMS flaps and optically smooth SiO(2) and rough SiO(2) surfaces created by plasma etching. Anisotropic adhesion and friction forces were measured when sliding the top glass surface along (+y) and against (-y) the tilted direction of the flaps. Increasing the surface roughness first increased the adhesion and friction forces measured between the flaps and the rough surface due to topological matching of the two surfaces but then led to a rapid decrease in both of these forces. Our results demonstrate that the surface roughness significantly affects the performance of gecko mimetic adhesives and that different surface textures can either increase or decrease the adhesion and friction forces of the fabricated adhesives.     

Chemically stable films for combinatorial fluorosensor arrays

Sensor arrays are useful for many purposes. Our interests include quasi-distributed intrinsic fiber optic arrays, those distributed along the length of an optical fiber. We have demonstrated an optical time-of-flight approach to distinguishing the fluorescence output of such arrays, as well as a synthesis of combinatorial libraries that takes advantage of a support of linear morphology to make numerous compounds in a simple manner without information loss in the synthesis. To unite these research areas, we needed an optical fiber cladding material that meets demanding synthetic and optical requirements. We have chosen the Meldal SPOCC polymer support as the best candidate for such a material and report here our initial results with this material.     

Molecular simulation of the frictional behavior of polymer-on-polymer sliding

Molecular simulations of the sliding processes of polymer-on-polymer systems were performed to investigate the surface and subsurface deformations and how these affect tribological characteristics of nanometer-scale polymer films. It is shown that a very severe deformation is localized to a band of material about 2.5 nm thick at the interface of the polymer surfaces. Outside of this band, the polymer films experience a uniform shear strain that reaches a finite steady-state value of close to 100%. Only after the polymer films have achieved this steady-state shear strain do the contacting surfaces of the films show significant relative slippage over each other. Because severe deformation is limited to a localized band much thinner than the polymeric films, the thickness of the deformation band is envisaged to be independent of the film thickness and hence frictional forces are expected to be independent of the thickness of the polymer films. A strong dependency of friction on interfacial adhesion, surface roughness, and the shear modulus of the sliding system was observed. Although the simulations showed that frictional forces increase linearly with contact pressure, adhesive forces contribute significantly to the overall friction and must therefore be accounted for in nanometer-scale friction. It is also shown that the coefficient of friction is lower for lower-density polymers as well as for polymers with higher molecular weights.     

Enhanced wet adhesion and shear of elastomeric micro-fiber arrays with mushroom tip geometry and a photopolymerized p(DMA-co-MEA) tip coating

Using principles inspired by the study of naturally occurring sticky systems such as the micro- and nanoscale fibers on the toes of geckos and the adhesive proteins secreted by marine animals such as mussels, this study describes the development and evaluation of a novel patterned and coated elastomeric microfibrillar material for enhanced repeatable adhesion and shear in wet environments. A multistep fabrication process consisting of optical lithography, micromolding, polymer synthesis, dipping, stamping, and photopolymerization is described to produce uniform arrays of polyurethane elastomeric microfibers with mushroom-shaped tips coated with a thin layer of lightly cross-linked p(DMA-co-MEA), an intrinsically adhesive synthetic polymer. Adhesion and shear force characterization of these arrays in contact with a glass hemisphere is demonstrated, and significant pull-off force, overall work of adhesion, and shear force enhancements in submerged aqueous environments are shown when compared to both unpatterned and uncoated samples, as well as previously evaluated patterned and coated arrays with differing geometry. Such materials may have potential value as repeatable adhesives for wet environments, such as for medical devices.     

Conformal adhesion enhancement on biomimetic microstructured surfaces

Inspired by the superior adhesive ability of the gecko foot pad, we report an experimental study of conformal adhesion of a soft elastomer thin film on biomimetic micropatterned surfaces (micropillars), showing a remarkable adhesion enhancement due to the surface patterning. The adhesion of a low-surface-energy poly(dimethylsiloxane) tape to a SU-8 micropatterned surface was found be able to increase by 550-fold as the aspect ratio increases from 0 to 6. The dependency of the adhesion enhancement on the aspect ratio is highly nonlinear. A series of peeling experiment coupled with optical interference imaging were performed to investigate the adhesion enhancement as a function of the height of the micropillars and the associated delamination mechanisms. Local elastic energy dissipation, side-wall friction, and plastic deformations were analyzed and discussed in terms of their contributions to the adhesion enhancement. We conclude that the local adhesion and friction events of pulling micropillars out of the embedded polymer film play a primary role in the observed adhesion enhancement. The technical implications of this local friction-based adhesion enhancement mechanism were discussed for the effective assembly of similar or dissimilar material components at small scales. The combined use of the micro/nanostructured surfaces with the van der Waals interactions seem to be a potentially more universal solution than the conventional adhesive bonding technology, which depends on the chemical and viscoelastic properties of the materials.     

利用全范德华力作用原理制备仿生干型高分子粘合材料--"壁虎胶带"

壁虎脚足与物体表面是完全的范德华力。介绍一种全新的模仿壁虎脚足刚毛、利用全范德华力作用原理制造的干型高分子粘合材料——“壁虎胶带”及其粘合原理。     

稀土对玻璃纤维填充金属-塑料多层复合材料抗冲击磨损性能的影响

研究了稀土元素处理玻璃纤维填充金属－塑料多层复合材料在冲击载荷、干摩擦条件下的摩擦和磨损性能，并利用扫描电子显微镜（SEM）对磨损表面进行了观察和分析，结果表明，用稀土表面改性剂处理玻璃纤维表面，可以提高玻璃纤维与聚四氟乙烯之间的界面结合力，改善复合材料的界面性能，并有利于在偶件表面形成分布均匀、结合强度高的转移膜，使复合材料与偶件表面之间的对摩减轻，大幅度地降低了复合材料的磨损，从而使复合材料具有优良的摩擦性能和抗冲击磨损性能。     

Adhesive binders for layered alumopolymer composite materials

Results of studies of rheological and physico-mechanical properties of adhesive binders as components of adhesive prepregs based on glass fillers are presented. It was shown that VSK-14mR adhesive binder, which has low dynamic viscosity and high deformation and thermal strength characteristics, provides adhesive prepregs based on glass fiber rovings for layered alumopolymer composite materials.     

微制造技术与仿生壁虎腿

壁虎甚至在真空中都可以在垂直光滑的玻璃墙壁上纹丝不动和爬行,显然,这不可能是摩擦力和真空吸力所致,它不分泌任何液体,也不可能是通常的粘合剂作用。对壁虎脚足刚毛吸力的精确测定表明,壁虎腿与物体表面的吸力完全是范德华力相互作用。本文详细介绍了有关壁虎腿仿生研究的最新进展和可能的制备壁虎胶带的微制造方法。     

Mechanisms of single-walled carbon nanotube probe-sample multistability in tapping mode AFM imaging

When using single-walled carbon nanotube (SWNT) probes to create AFM images of SWNT samples in tapping mode, elastic deformations of the probe and sample result in a decrease in the apparent width of the sample. Here we show that there are two major mechanisms for this effect, smooth gliding and snapping, and compare their dynamics to the case when a conventional silicon tip is used to image a bare silicon surface. Using atomistic and continuum simulations, we analyze in detail the shape of the tip-sample interaction potential for three model cases and show that in the absence of adhesion and friction forces, more than two discrete, physically meaningful solutions of the oscillation amplitude are possible when snapping occurs (in contrast to the existence of one attractive and one repulsive solution for conventional silicon AFM tips). We present experimental results indicating that a continuum of amplitude solutions is possible when using SWNT tips and explain this phenomenon with dynamic simulations that explicitly include tip-sample adhesion and friction forces. We also provide simulation results of SWNT tips imaging Si(111)-CH3 surface step edges and Au nanocrystals, which indicate that SWNT probe multistability may be a general phenomenon, not limited to SWNT samples.     

Forces and friction between hydrophilic and hydrophobic surfaces: influence of oleate species

The atomic force microscope has been used to investigate normal surface forces and lateral friction forces at different concentrations of sodium oleate, a frequently used fatty acid in the deinking process. The measurements have been performed using the colloidal probe technique with bead materials consisting of cellulose and silica. Cellulose was used together with a printing ink alkyd resin and mica, whereas silica was used with a hydrophobized silica wafer. The cellulose-alkyd resin system showed stronger double layer repulsion and the friction was reduced with increasing surfactant concentration. The adhesive interaction disappeared immediately on addition of sodium oleate. The normal surface forces for cellulose-mica indicated no apparent adsorption of the sodium oleate however, the friction coefficient increased on addition of sodium oleate, which we ascribe to some limited adsorption increasing the effective surface roughness. The silica-hydrophobic silica system showed a completely different surface force behavior at the different concentrations. An attractive hydrophobic interaction was evident since the surfaces jumped into adhesive contact at a longer distance than the van der Waals forces would predict. The strong adhesion was reflected in the friction forces as a nonlinear relationship between load and friction and a large friction response at zero applied load. Indirect evidence of adsorption to the hydrophilic silica surface was also observed in this case, and QCM studies were performed to confirm the adsorption of material to both surfaces.     

复合材料柔软性对倒金字塔微结构阵列传感器性能的影响

采用模压成型方法制备了2种柔软性不同的热塑性聚氨酯/短切碳纤维/碳纳米管(TPU/SCF-CNT)复合材料复制物, 其表面上具有倒金字塔微结构阵列, 内部有SCF与CNT共同构成的导电通路. 将复合材料复制物和相应的复合材料平整片封装成柔性传感器. 结果表明, 压力作用下传感器内复制物和平整片之间的接触电阻因倒金字塔底棱的形变而显著降低. 对使用柔软性较高的复合材料封装的传感器, 虽然其相对迟滞稍大, 但压力作用下倒金字塔底棱形变量较大, 且复制物和平整片内导电通路增加量较大, 因此其在0~2.5 kPa的线性区内具有较高的灵敏度(0.32 kPa^?1). 制备的2种传感器均具有快速响应特性, 且能在500 s(约1580次)的循环压缩/释放测试(峰值压力约3 kPa)中保持较稳定的电阻响应. 研究表明, 利用模压成型的表面倒金字塔结构复合材料复制物封装成的柔性压力传感器具有良好的传感性能.     

Propulsion and trapping of microparticles by active cilia arrays

We model the transport of a microscopic particle via a regular array of beating elastic cilia, whose tips experience an adhesive interaction with the particle's surface. At optimal adhesion strength, the average particle velocity is maximized. Using simulations spanning a range of cilia stiffness and cilia-particle adhesion strength, we explore the parameter space over which the particle can be "released", "propelled", or "trapped" by the cilia. We use a lower-order model to predict parameters for which the cilia are able to "propel" the particle. This is the first study that shows how both stiffness and adhesion strength are crucial for manipulation of particles by active cilia arrays. These results can facilitate the design of synthetic cilia that integrate adhesive and hydrodynamic interactions to selectively repel or trap particulates. Surfaces that are effective at repelling particulates are valuable for antifouling applications, while surfaces that can trap and, thus, remove particulates from the solution are useful for efficient filtration systems.     

Chemical force microscopy of mixed self-assembled monolayers of alkanethiols on gold: evidence for phase separation

Mixed self-assembled monolayers formed by the coadsorption of hydroxyl- and methyl-terminated alkanethiols with similar chain lengths have been characterized by friction force microscopy. Friction coefficients have been determined by assuming a fit to Amonton's law. The friction coefficients vary linearly with the fraction of polar-terminated adsorbates in the self-assembled monolayer (SAM). With carboxylic acid-terminated tips, the coefficient of friction increases with the fraction of hydroxyl-terminated thiols, while with methyl-terminated tips it decreases. Similar trends are observed for pull-off forces, which increase and decrease as a function of the fraction of polar-terminated adsorbates for carboxylic acid- and methyl-terminated adsorbates, respectively. Analysis of histograms of adhesion forces has yielded insights into the phase structure of mixed SAMs. Single-component monolayers yield histograms that may be fitted to symmetric Gaussian distributions, irrespective of the nature of the terminal group on either the tip or the SAM. However, mixed monolayers yield broad, asymmetric distributions that could not be fitted with a Gaussian distribution. The best explanation for these data is that mixed SAMs of hydroxyl- and methyl-terminated alkanethiols of similar chain length form phase-separated structures.     

Microdevices for manipulation and accumulation of micro- and nanoparticles by dielectrophoresis

Microfluidic devices with three-dimensional (3-D) arrays of microelectrodes embedded in microchannels have been developed to study dielectrophoretic forces acting on synthetic micro- and nanoparticles. In particular, so-called deflector structures were used to separate particles according to their size and to enable accumulation of a fraction of interest into a small sample volume for further analysis. Particle velocity within the microchannels was measured by video microscopy and the hydrodynamic friction forces exerted on deflected particles were determined according to Stokes law. These results lead to an absolute measure of the dielectrophoretic forces and allowed for a quantitative test of the underlying theory. In summary, the influence of channel height, particle size, buffer composition, electric field, strength and frequency on the dielectrophoretic force and the effectiveness of dielectrophoretic deflection structures were determined. For this purpose, microfluidic devices have been developed comprising pairs of electrodes extending into fluid channels on both top and bottom side of the microfluidic channels. Electrodes were aligned under angles varying from 0 to 75 degrees with respect to the direction of flow. Devices with channel height varying between 5 and 50 microm were manufactured. Fabrication involved a dedicated bonding technology using a mask aligner and UV-curing adhesive. Particles with radius ranging from 250 nm to 12 microm were injected into the channels using aqueous buffer solutions.     

Localisation and quantification of potential binding sites for compatibilisers on soft‐ and hardwood in wood–plastic composite systems

Chemical force microscopy (CFM) was used to characterise the surface of pine and beefwood with atomic force microscopy (AFM) tips coated with different compatibilisers. With the resulting force images, potential binding sites for compatibilisers, used in wood–plastic composites (WPC) to enhance adhesion between two relatively incompatible phases, were localised and quantified. Tips were coated with two commercially available polymers namely ethylene vinyl alcohol (EVOH) and polyethylene‐grafted maleic anhydride (PE‐g‐MA). It could be observed that the interaction forces between the EVOH coated tip and the wood surface was highly species sensitive, whereas adhesive forces measured between the PE‐g‐MA coated tip and the wood surface were comparable for both wood species. The force maps show that wood species differ in the distribution of functional groups, and the force histograms show that the frequency distribution of the adhesive forces varied for the two wood species. The adhesive force maps clearly show a difference between wood/compatibiliser systems, and the differences can be related to the chemical composition of the wood species. The results confirm that not all compatibilisers are equally suitable for all wood species and these results were confirmed by mechanical tensile tests of WPC systems in a related study. Copyright © 2016 John Wiley & Sons, Ltd.