铝合金表面改性对有机涂层附着力的影响及腐蚀防护性能研究

利用电化学阻抗（EIS）、扫描微参比技术（SRET）、接触角、粗糙度、附着力、盐雾等测试方法,研究了铝合金阳极氧化与贻贝黏附蛋白（MAP）/CeO₂/硅烷γ-APS（MCA）表面复合修饰的腐蚀防护性能以及对改性聚氨酯涂层附着力和耐蚀性的影响。结果表明,MCA复合膜可抑制铝合金的腐蚀,并具有一定的自修复功能;阳极氧化和MCA表面复合修饰可为铝合金提供有效的早期腐蚀防护作用,且能提高铝合金表面粗糙度和润湿性,显著提升改性聚氨酯涂层在铝合金表面的附着力和耐蚀性,因而结合改性聚氨酯涂层和表面复合修饰可实现对铝合金长期有效的腐蚀防护。     

铝合金表面原位自组装超疏水膜层的制备及耐蚀性能

采用阳极氧化法在铝合金表面原位构造粗糙结构, 经表面自组装硅氧烷后得到超疏水自清洁表面, 与水滴的接触角最大可达157.5°±2.0°, 接触角滞后小于3°. 通过傅立叶变换红外(FT-IR)光谱分析仪、场发射扫描电子显微镜(FE-SEM)、能谱仪(EDS)、原子力显微镜(AFM)和接触角测试对阳极氧化电流密度、硅氧烷溶液中水的含量和自组装时间等参数进行了分析, 并得到制备超疏水自清洁表面的最优工艺参数. FE-SEM及AFM的测试结果表明, 由自组装硅氧烷膜层的无序性形成的纳米结构和阳极氧化构造的微米级粗糙结构与硅氧烷膜层的低表面能的协同作用构成了稳定的超疏水表面. 电化学测试(动电位极化)的结果表明, 原位自组装超疏水膜层极大地提高了铝合金的耐蚀性.     

Effect of Aluminum Alloy Surface Modification on Adhesion of the Modified Polyurethane Coating and Its Corrosion Protective Performance北大核心CSCD

The ordinary organic coatings on aluminum alloy usually encounter a problem of low adhesion to the substrate, which results in destruction and failure of the long-term protective performance of the anticorrosion systems. The surface modification of aluminum alloy is able to enhance the adhesion of organic coating on aluminum alloys, and to improve their protective performance. In this work, a combined surface modification of anodic oxidation and mussel adhesion protein/CeO2/3-aminopropyltriethoxysilane composite film (MCA) was developed on the aluminum alloy. The adhesion of modified polyurethane coated on the treated aluminum alloy and its corrosion protective performance were evaluated comprehensively by using contact angle, adhesion strength, electrochemical impedance spectroscopy (EIS), and scanning reference electrode technique (SRET). The measurements of EIS and SRET demonstrated that the MCA composite film on anodic oxidized Al possessed self-healing function and provided effective protection against early corrosion of aluminum alloy. The pull-off test showed that both anodic oxidation treatment and MCA composite film modification were able to increase the adhesion of modified polyurethane coating on aluminum alloy, and their combined action were supposed to remarkably enhance the adhesion strength up to 17.1 MPa. The reason for the improvement of adhesion was that the anodic oxidation treatment and MCA composite film modification could improve the surface roughness of aluminum alloy, and enhance the surface wettability and surface polarity, which is beneficent to enhance the bonding of the modified polyurethane coating to aluminum alloy surface. The EIS results showed that no any corrosion occurred for the modified polyurethane coating on the treated aluminum alloy during 65 d immersion in 3.5wt.% NaCl solution. The impedance value in low frequency range of the modified polyurethane coating always maintained at a high order of magnitude on the aluminum alloy treated by anodic oxidation and MCA composite film modification, showing an excellent protective performance of the coating system. The evaluation of Neutral Salt Spray (NSS) indicated that the modified polyurethane coating on the treated aluminum alloy owned superior corrosion protection performance, and the adhesion strength remained 13.1 MPa and no any corrosion was found at the scratch locations even after 1200 h of salt spray testing. It was concluded that combination of anodic oxidation and MCA composite film were capable of significantly improving the adhesion of modified polyurethane coating on aluminum alloy and providing long-term effective corrosion protection for aluminum alloy. © 2021 Authors. All rights reserved.     

Surface Pretreatments of AA5083 Aluminum Alloy with Enhanced Corrosion Protection for Cerium-Based Conversion Coatings Application: Combined Experimental and Computational Analysis

The effects of surface pretreatments on the cerium-based conversion coating applied on an AA5083 aluminum alloy were investigated using a combination of scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), polarization testing, and electrochemical impedance spectroscopy. Two steps of pretreatments containing acidic or alkaline solutions were applied to the surface to study the effects of surface pretreatments. Among the pretreated samples, the sample prepared by the pretreatment of the alkaline solution then acid washing presented higher corrosion protection (~3 orders of magnitude higher than the sample without pretreatment). This pretreatment provided a more active surface for the deposition of the cerium layer and provided a more suitable substrate for film formation, and made a more uniform film. The surface morphology of samples confirmed that the best surface coverage was presented by alkaline solution then acid washing pretreatment. The presence of cerium in the (EDS) analysis demonstrated that pretreatment with the alkaline solution then acid washing resulted in a higher deposition of the cerium layer on the aluminum surface. After selecting the best surface pretreatment, various deposition times of cerium baths were investigated. The best deposition time was achieved at 10 min, and after this critical time, a cracked film formed on the surface that could not be protective. The corrosion resistance of cerium-based conversion coatings obtained by electrochemical tests were used for training three computational techniques (artificial neural network (ANN), adaptive neuro-fuzzy inference system (ANFIS), and support vector machine regression (SVMR)) based on Pretreatment-1 (acidic or alkaline cleaning: pH (1)), Pretreatment-2 (acidic or alkaline cleaning: pH (2)), and deposition time in the cerium bath as an input. Various statistical criteria showed that the ANFIS model (R² = 0.99, MSE = 48.83, and MAE = 3.49) could forecast the corrosion behavior of a cerium-based conversion coating more accurately than other models. Finally, due to the robust performance of ANFIS in modeling, the effect of each parameter was studied.     

铝合金表面用化学刻蚀和阳极氧化法制备的超疏水膜层的耐蚀性能

通过化学刻蚀和阳极氧化在AA2024铝合金表面制备超疏水表面。当化学刻蚀时间超过3 min时,表面在很宽pH值范围内显示出水静态接触角大于150°。SEM和AFM照片表明化学刻蚀时间决定了试样表面形貌和粗糙度。FTIR用来研究氟硅烷(G502)与AA2024表面的结合。结果说明FAS(氟硅烷)分子与铝合金表面的三氧化二铝发生反应,并在阳极氧化膜层表面展示出优异的结合性能。超疏水表面的耐腐蚀性能通过在质量分数为3.5%的NaCl溶液中进行动电位极化和交流阻抗(EIS)测试。电化学测试结果和等效电路模型显示出超疏水表面显著改善抗腐蚀性能。     

A facile method for fabrication of superhydrophobic coating on aluminum alloy

A superhydrophobic coating applied in corrosion protection was successfully fabricated on the surface of aluminum alloy by chemical etching and surface modification. The water contact angle on the surface was measured to be 161.2° ± 1.7° with sliding angle smaller than 8°, and the superhydrophobic coating showed a long service life. The surface structure and composition were then characterized by means of SEM and XPS. The electrochemical measurements showed that the superhydrophobic coating significantly improved the corrosion resistance of aluminum alloy. The superhydrophobic phenomenon of the prepared surface was analyzed with Cassie theory, and it was found that only about 6% of the water surface is in contact with the metal substrate and 94% is in contact with the air cushion. Copyright © 2011 John Wiley & Sons, Ltd.     

滑竹叶提取物在HCl介质中对铝的缓蚀性能

采用失重法、动电位极化曲线、电化学阻抗谱、红外光谱、紫外光谱和扫描电子显微镜研究了滑竹叶提取物(YPLE)在1.0 mol/L HCl介质中对铝的缓蚀作用。结果表明,YPLE对铝具有良好的缓蚀作用,缓蚀率随其浓度的增加而增大,且在铝表面的吸附符合Langmuir吸附等温式。YPLE为阴极抑制型缓蚀剂;电化学阻抗谱在高频区呈容抗弧,在低频区呈感抗弧,添加YPLE后,阻抗值显著增大。SEM表明,添加YPLE对铝的腐蚀产生了明显的抑制作用。     

Electrochemical Behavior of Dental Ni‐Cr Wirolloy Coated with Eco‐friendly Films in Artificial Saliva

The electrochemical corrosion behavior of the non‐precious Ni‐Cr Wirolloy, being used in dentistry, was investigated before and after applying of two types of eco‐friendly coatings, polyvinyl silsesquioxane (PVS) and nano‐hydroxyapatite (nHAP) separately in artificial saliva solution at 37 °C for 14 d of immersion. The study aimed to investigate the effectiveness of the introduced coating films in enhancing the corrosion resistance of the alloy, and in decreasing the leaching of the toxic Ni ions from the alloy into the environment. The electrochemical corrosion investigation methods used are; open circuit potential (OCP), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques. The evaluated results revealed that the electrochemically coated alloy with PVS. prepared at cathodic potential showed higher corrosion resistance and more stable film compared to that prepared by conventional dip‐coating method. At the same time, the nHAP electrochemically coated film provided the best anti‐corrosion properties over all examined time intervals. The obtained results were confirmed via surface analysis, which assured the formation of the prepared coatings on the alloy surface. Chemical analysis of the corrosion product/solutions showed that the effect of electrochemically deposited nHAP and PVS. polymer films in suppression of Ni ions leaching is similar and slightly higher than that of the chemically coated PVS. one; however, all of them are efficient in decreasing the leaching of the risky Ni ions into the solution.     

射频磁控溅射制备纳米晶Ni-Mo催化阴极及其表征

利用射频磁控溅射方法制备了纳米晶Ni-Mo合金薄膜, 并将其用作太阳能光电化学制氢的阴极催化膜. 采用XRD， EDS， SEM和AFM对膜的晶型、 成分、 表面形貌以及晶粒尺寸进行了表征. 用稳态极化曲线和电化学交流阻抗谱对膜的析氢电化学特性进行了测试. 结果表明， 在较高的工作压强、 较低的衬底温度和较远的靶距下沉积的膜有较好的电化学性能, 晶粒的细化以及膜中Mo含量的增加有助于析氢催化活性的提高, 在电流密度为100 mA/cm2时析氢过电势为177.7 mV, 电化学脱附是膜上析氢反应的控制步骤.     

Corrosion behavior of AA2024-T3 alloy treated with phosphonate-containing TEOS

Protection from corrosion of the aluminum alloy AA2024-T3 coated with a tetraethoxysilicate (TEOS)/aminotrimethyllenephosphonic acid (ATMP) film in a 0.05-mol L⁻¹ NaCl solution was evaluated using electrochemical impedance spectroscopy, scanning electron microscopy, energy disperse spectroscopy, and atomic force microscopy. The present work investigates the influence of different pretreatment procedures of the alloy surface and the ATMP concentration on the corrosion resistance of the coated samples. The undoped sol–gel coatings did not provide adequate corrosion protection. The best corrosion protection was achieved using acetic acid pretreatment and subsequent deposition of an ATMP-modified TEOS film with an optimal concentration of 5.00 × 10⁻⁴ mol L⁻¹ in the deposition bath. The acetic acid pretreatment promotes a decrease in galvanic corrosion and the surface enrichment of aluminum favoring the metalosiloxane and the metal–phosphonic bonds with increasing likely reaction sites, thus promoting the formation of a more homogeneous and compact coating with improved resistance.     

Corrosion resistance of amorphous AlPO4 coating in salty atmospheres

The objective of the present study was to introduce a cost-effective and environmentally friendly coating to improve the corrosion resistance of the structures located in salt water. The coating solution, based on amorphous aluminum phosphate composition, was synthesized by sol–gel process and applied to AISI 304 stainless steel by dip coating technique. X-ray diffraction, scanning electron microscopy, and energy dispersive X-ray spectroscopy analyses were employed to investigate the phase composition and morphology of the coating. Corrosion behavior of the uncoated and coated samples was investigated using standard salt spray test, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. Salt spray test results for the bare substrate revealed a corrosion rate of six-time greater than that of the coated surface after 168 hr exposure time. Electrochemical test results declared that the amorphous AlPO₄ coating decreased the corrosion current density of the AISI 304 stainless steel by 10 orders of magnitude. Furthermore, according to the corresponding EIS measurements, the coated surface exhibited a superior anti-corrosion performance than uncoated sample. Overall, the results declared that the amorphous AlPO₄ coating could be a good choice for surface protection of stainless steel against electrochemical corrosion in salty environments.     

烯丙基硫脲和十二烷基硫醇对铜的缓蚀作用

用自组装技术在铜电极表面上制备了纯烯丙基硫服自组装膜，并以十二烷基硫 醇进一步修饰得到混合自组装膜。最后，将混合膜覆盖的铜电极浸入NaCl溶液中， 进行交流电处理，电化学交流阻抗谱和极化曲线测定表明，经过交流电处理后，在 0．5mol·dm^-3 NaCl溶液中，电荷传递电阻增大，腐蚀电流密度下降，膜的最大 覆盖度为98．6％，对金属铜腐蚀的续蚀效率为98．5％。而且，不论交流电处理与 否，混合自组装膜在较宽的电极电位范围内均表现出很强的稳定性。     

Formation of gold-capped silicon nanocolumns on silicon substrate

Gold-capped silicon nanocolumns regularly distributed over silicon substrate were obtained. The columns length was roughly 100?nm; their deviation from perpendicular axis was less than 2°. The diameter of the columns was of the order of 10?nm or below of that. The proposed procedure of nanostructuring included the following main steps: deposition of aluminum thin layer (100?C500?nm) by magnetron sputtering on (100) oriented Si wafers; formation of porous self-ordered alumina structures by electrochemical anodizing of the Al film in oxalic acid; electroless inversion of Au in alumina pores; and reactive ion etching. The obtained Si?CAu structures are of importance as the platforms for biosensing applications, while the gold-free structures are of interest in photovoltaics.     

Ceratonia siliqua extract as a green corrosion inhibitor for copper and brass in nitric acid solutions

ABSTRACT

The influence of extract of ceratonia siliqua extract on the corrosion of copper and brass in aqueous 1 M nitric acid was examined by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy and electrochemical frequency modulation techniques. The surface morphology was analyzed using scanning electron microscope and energy dispersive X-ray techniques. Potentiodynamic polarization curves indicated that the plant extract behaves as cathodic inhibitor. The results indicate that the extract solution of the plant could serve as an effective inhibitor for the corrosion of copper and brass in nitric acid media. As temperature increases, percentage of inhibition decreases. The degree of surface coverage of the adsorbed inhibitor was determined by weight-loss technique, and it was found that the results obeyed the Langmuir adsorption isotherm.     

Synthesize,Characterization, and Corrosion Inhibition of Polypyrrole Thin Films on Copper

Polypyrrole (PPy) coatings were synthesized on copper by electrochemical polymerization of pyrrole monomer in aqueous acidic and basic solutions by cyclic voltammetry. The coatings were characterized with CV, UV-visible absorption spectroscopy, Fourier transform infrared (FT-IR) spectroscopy, and scanning electron microscopy (SEM) techniques. The corrosion protection aspects of PPy coatings have been investigated using the potentiodynamic polarization technique and electrochemical impedance spectroscopy (EIS). The potentiodynamic polarization measurements show that the PPy coating has ability to protect the copper against corrosion. It was concluded that a complete corrosion protective PPy film could not be obtained through direct electro-oxidation procedure. This may be due to copper dissolution in the monomer oxidation potential range.     

Indole‐3‐acetic acid and N‐acetyltryptophan corrosion inhibition effects on mild steel in 1 M hydrochloric acid solution

Corrosion inhibition of indole‐3‐acetic acid and N‐acetyl tryptophan on carbon steel was investigated using polarization and electrochemical impedance spectroscopy (EIS). Polarization results revealed that corrosion inhibitors could reduce the rate of cathodic and anodic reactions on metal surface. EIS analysis showed inhibition efficiency of indoles increases by increasing the inhibitor concentration. The maximum inhibition efficiency was 97% and 80% in solutions containing 10 mM indole‐3‐acetic acid and 10 mM N‐acetyl tryptophan, respectively. The adsorption of inhibitors was found to follow Langmuir isotherm. Adsorption and film formation of inhibitors on the metal substrate were confirmed by calculating thermodynamic adsorption parameter (ΔG⁰_ads) and characterization of exposed metals' surface through contact angle measurements. Copyright © 2014 John Wiley & Sons, Ltd.     

Corrosion protection of carbon steel in acidic media by expired bupropion drug; experimental and theoretical study

The effects of expired bupropion on the corrosion protection of carbon steel in hydrochloric acid (1.0 M) and sulfuric acid (0.5 M) solutions were examined by Fourier transform infrared (FTIR) spectroscopy, Tafel polarization and electrochemical impedance spectroscopy (EIS). Bupropion concentrations in both acid solutions were raised, which improved corrosion prevention. Bupropion was a mixed inhibitor because it retarded the anodic and cathodic processes, as indicated by polarization data. The inhibition efficiency decreased with the increasing temperature from 25 to 55 °C. In the presence of bupropion, the activation energies of corrosion in both acid solutions increased. The thermodynamic quantities were deduced from the influence of temperature on the corrosion process of carbon steel in both acid media. Bupropion adsorption on carbon steel followed the Langmuir adsorption isotherm. The polarization data yielded outcomes consistent with the results arising from impedance measurements. FTIR spectroscopy showed the active sites of bupropion molecule during adsorption on the alloy surface. The theoretical study and molecular dynamics simulation of bupropion was done by a density functional theory (DFT) approach to realize the effects of molecular structure on the inhibitive action of bupropion.     

Performance of dodecyl dimethyl benzyl ammonium chloride as bactericide and corrosion inhibitor for 7B04 aluminum alloy in an aircraft fuel system

In this study, the broad-spectrum antimicrobial property of dodecyl dimethyl benzyl ammonium chloride (DDBAC) was investigated against three species of bacteria, Lysinibacillus sphaericus (L. sphaericus), Acinetobacter lwoffii (A. lwoffii), and Sediminibacterium salmoneum (S. salmoneum) isolated and purified from a naval aircraft fuel system. Through the inhibition zone method and minimum inhibitory concentration test, DDBAC was found to have a good antimicrobial performance with a minimum inhibitory concentration of 64 mg/L. The influence of DDBAC on the corrosion behavior of fuel tank material was evaluated by electrochemical measurements, such as polarization curve and electrochemical impedance spectroscopy (EIS). The polarization curve indicated that DDBAC suppressed anodic and cathodic reactions as a mixed-type corrosion inhibitor, and the inhibition efficiency was 68.38% at the concentration of 80 mg/L after 28 days of immersion. The EIS results showed that DDBAC inhibited the corrosion of 7B04 aluminum alloy in the concentration range of 40–120 mg/L. The DDBAC adsorption on the aluminum alloy surface was in agreement with the modified Langmuir adsorption isotherm model. The quantum chemical calculations proved that a lone pair of electrons of nitrogen atoms in DDBAC were able to form coordinate bonds with the empty orbital in aluminum, resulting in a tight chemisorption layer on the aluminum alloy surface and corrosion inhibition.     

超疏水性聚苯胺微/纳米结构的合成及防腐蚀性能

以苯胺为单体, 过硫酸铵为氧化剂, 通过改变不同的掺杂剂, 采用"无模板"法合成了具有不同浸润性的聚苯胺微/纳米结构, 并得到超疏水聚苯胺微/纳米结构. 采用红外吸收光谱、 紫外-可见吸收光谱、 X射线衍射及扫描电镜对聚苯胺微/纳米结构及形貌进行了表征, 测定了聚苯胺微/纳米结构的接触角, 并通过Tafel极化曲线和电化学交流阻抗研究了不同疏水性的聚苯胺微/纳米结构在0.1 mol/L H₂SO₄溶液中对碳钢的腐蚀防护作用, 探讨了聚苯胺微/纳米结构的表面浸润性对腐蚀防护性能的影响. 研究结果表明, 随着聚苯胺微/纳米结构疏水性的增强, 对碳钢的腐蚀防护作用增强, 当掺杂剂为全氟辛酸时所制备的超水聚苯胺微/纳米结构表现出最佳的防腐蚀性能(η= 94.70%).     

Two layered silica protective film made by a spray-and-dip coating method on 304 stainless steel

The silica coating has attracted much attention because of its superior corrosion resistance with almost no harm to human health and to the environment. In this study, a two layered silica film was tried to get an enhanced corrosion resistance. The silica film was prepared on the hairline finish 304 stainless steel surfaces by-a-spray- and subsequent-dip-coating process. The spray coating solution was prepared by mixing sodium silicate solution, silica colloid, tetraethyl orthosilicate (TEOS), methyltriethoxysilane (MTES), ethanol, and distilled water. Then the solution was sprayed onto the stainless steel surface, and was dried and heat treated. The dip coating solution was prepared by a simple mixing of TEOS and acidic water into ethanol, and the prior spray coated sample was dipped into the solution. The outer dip coated layer was intended to cover spray coated rough and porous layer and hence to enhance the corrosion resistance. A homogeneous and crack free surface was successfully obtained after the dip coating. The prepared silica film was characterized using scanning electron microscopy, potentiodynamic polarization scan, and electrochemical impedance spectroscopy. The two layered film showed an enhanced corrosion resistance. The enhancement was attributed to a protecting effect of the dip coated layer where the diffusion of ionic species was successfully impeded.