Rheological Characterization of Alumina Ceramic Suspensions in Presence of a Dispersant and a Binder

The rheological responses of aqueous alumina suspensions, stabilized with an organic polyvalent salt dispersant called “Aluminon,” and including a poly(vinyl) alcohol (PVA) binder, are described in this study. It is observed that the addition of PVA, without any dispersant does not significantly influence the rheology. However, in the presence of the dispersant the rheology is affected significantly. At a given concentration of the dispersant, the viscosity, the storage and loss modulii all increase with the PVA concentration. Also, for a given concentration of the PVA, the viscosity, the storage and loss modulii values increases as the concentration of the dispersant is increased. At relatively low PVA concentrations, an excess concentration of the dispersant, causes flocculation of the particles in the suspension by a reduction of the electrostatic (double layer) effect. On the contrary, at higher concentrations of the PVA the flocculation of the suspension occurs via a depletion mechanism.     

Surface chemistry and rheology of polysulfobetaine-coated silica

We have measured the viscosity of suspensions of colloidal silica particles (d = 300 nm) and the properties of silica surfaces in solutions of a polymer consisting of zwitterionic monomer groups, poly(sulfobetaine methacrylate), polySBMA. This polymer has potential use in modifying surface properties because the polymer is net uncharged and therefore does not generate double-layer forces. The solubility of the polymer can be controlled and varies from poor to good by the addition of sodium chloride salt. Ellipsometry was used to demonstrate that polySBMA adsorbs to silica and exhibits an increase in surface excess at lower salt concentration, which is consistent with a smaller area per molecule at low salt concentration. Neutron reflectivity measurements show that the adsorbed polymer has a thickness of about 3.7 nm and is highly hydrated. The polymer can be used to exercise considerable control over suspension rheology. When silica particles are not completely covered in polymer, the suspension produces a highly viscous gel. Atomic force microscopy was used to show this is caused by bridging of polymer between the particles. At higher surface coverage, the polymer can produce either a high or very low viscosity slurry depending on the sodium chloride concentration. At high salt concentration, the suspension is stable, and the viscosity is lower. This is probably because the entrainment of many small ions renders the polymer film highly hydrophilic, producing repulsive surface forces and lubricating the flow of particles. At low salt concentrations, the polymer is barely soluble and more densely adsorbed. This produces less stable and more viscous solutions, which we attribute to attractive interactions between the adsorbed polymer layers.     

冷冻/解冻制备的聚乙烯醇水凝胶的结构和流变性研究

研究了冷冻/解冻法制备的不同浓度(5wt%～25wt%)聚乙烯醇(PVA)水凝胶的结构和流变行为之间的关系.由XRD确定了凝胶中PVA的结晶度和晶粒尺寸.用应力流变仪研究了凝胶的流变行为,包括动态模量和蠕变等.在频率为1Hz和低应力的条件下,测量了凝胶的储能模量和损耗模量.在该试验条件下,PVA水凝胶的形变是完全可以回复的.低频率区和低应变区的储能模量随浓度增加而变大,但当浓度超过20wt%时,储能模量增加速率明显降低.由PVA水凝胶在1Hz时的储能模量和结晶度的数据,理论分析得到了形成PVA水凝胶的最低PVA浓度和最小结晶度.当PVA浓度低于15wt%时,储能模量主要由PVA的微晶控制,分子链间的氢键影响很小.通过低应变区储能模量的数值计算出了凝胶网孔尺寸的结构参数.同时对不同温度下PVA水凝胶的储能模量数据进行了标度分析.PVA水凝胶的蠕变行为显示,随浓度提高,凝胶的蠕变黏弹性由线性向非线性转变.     

Viscoelastic properties of κ-carrageenan in saline solution

Viscoelastic properties of κ-carrageenan in saline solution at various concentrations and pH were investigated by dynamic rheological techniques, viscosity, elasticity measurements, and IR spectrometry. The viscosity and elasticity at low concentrations of κ-carrageenan do not depend on pH, confirming that κ-carrageenan is in a disordered conformation. At 0.7% κ-carrageenan, the disordered confirmation transforms into an ordered helical confirmation with the possibility of weak-type gel formation. The transformation is also confirmed by dynamic measurements of loss and storage moduli. Furthermore, at this concentration, the viscosity and elasticity are highly dependent on pH. At higher concentrations of NaCl (0.5 M) at some pHs, we observed that storage moduli is greater than loss moduli for the entire frequency region. Hence, there is a possibility of structure transformation from weak-type gel to a somewhat intermediate gel. The lowest viscosity and elasticity were obtained at extreme pH, confirming that there are structural changes occurring at these pHs due to hydrolysis. This is confirmed by IR data.     

Stabilization of gamma alumina slurry for chemical-mechanical polishing of copper

Stabilization of gamma-alumina suspension for chemical-mechanical polishing (CMP) of copper was investigated. Citric acid and poly(acrylic acid) (PAA) (M(w)=5000) were used as dispersant. The stability of suspension was evaluated from the changes in viscosity, particle size and zeta potential. It appears that metastable gamma-alumina mainly due to its high specific surface area and to the presence of aluminol groups on its surface is progressively transformed to bayerite (beta-Al(OH)(3)) by hydration procedure. Citric acid molecules were adsorbed onto gamma-alumina surface effectively and exhibited the excellent hydration inhibition effect. Although citrate-alumina surface complexes give barrier to the flocculation, the repulsion potential is based mainly on the electrostatic repulsion, thereby steric hindrance caused by the adsorption of these small molecules is very weak. The electrosteric repulsion, which provides more effective dispersion stability than electrostatic repulsion force, can be expected by using polyelectrolyte such as PAA; however, adsorbed layers of PAA onto solid/liquid interface are loosely formed. Therefore, a large amount of PAA was required to inhibit the surface hydration of gamma-alumina suspension, thereby the excess addition of PAA decreased the electrosteric repulsion and re-bridging of the dispersant between particles caused an increase in suspension viscosity. Therefore, synergistic effect can be expected in mixed dispersant system of citric acid and PAA, since small citric acid molecules are adsorbed faster than PAA, inhibiting the progress of surface hydration, and then adsorbed PAA layers exhibit the effective electrosteric repulsion interaction between particles with a small amount compared with PAA alone. It was revealed that the gamma-alumina slurry dispersed by mixed dispersant exhibited the improved removal rate of Cu layer by CMP polishing test.     

Flocculation and stabilization of colloidal silica by the adsorption of poly-diallyl-dimethyl-ammoniumchloride (PDADMAC) and of copolymers of DADMAC with N-methyl-N-vinyl- acetamide (NMVA)

 The stabilization and flocculation behavior of colloidal silica-particles with cationic polyelectrolytes (PE) is investigated. The zetapotentials, diffusion coefficients and flocculation rate constants of silica particles have been measured as a function of the adsorbed amount of cationic polyelectrolytes poly(diallyl-dimethyl-ammoniumchloride) (PDADMAC) of different molar masses and of statistic copolymers of DADMAC and N-methyl-N-vinyl-acetamide (NMVA) of various compositions at different salt concentrations and pH-values. Very fast flocculation due to van der Waals attraction occurs if the zetapotential is small. At low ionic strength this condition occurs just below the plateau of the adsorption isotherms where the surface charges are screened by adsorbed polycations. Additionally with high molecular polycations slow mosaic flocculation is observed at lower PE concentrations. At high ionic strength fast flocculation takes place at low macroion concentration due to the screening of the surface charges by adsorbed polycations and salt ions. At medium concentrations of polycations below plateau adorption slow bridging flocculation is observed. At plateau adsorption the suspensions become stabilized up to high ionic strength. At low salt concentration charge reversal at full coverage with polycations results in electrostatic repulsion. At high ionic strength the particles are stabilized sterically due to the osmotic repulsion of the long adsorbed PE tails. Therefore macroions of high molar mass are necessary to stabilize the suspension at high ionic strength. Received: 27 January 1998 Accepted: 23 March 1988     

Effect of polyvinylpyrrolidone and sodium lauroyl isethionate on kaolinite suspension in an aqueous phase

Suspension of concentrated kaolinite (20 g/30 ml-medium) in the presence of polyvinylpyrrolidone (PVP) and sodium lauroyl isethionate (SLI) was allowed to evaluate its degree of dispersion based on their rheological studies. Flow curves at low shear rate, measured by means of cone-plate method, showed a non-Newtonian flow. Plastic viscosity and Bingham yield value were derived from the flow curves. Relative viscosity, effective volume fraction and void fraction of secondary particle were also obtained. Results of dispersity and fluidity of the suspension were explained. PVP acted as a flocculant at a concentration lower than 0.1% but as a dispersant at a higher concentration. The presence of SLI could decrease both the Bingham yield value and suspension viscosity. Cooperative and competitive effects of PVP and SLI were found. Results indicated that SLI enhanced the degree of dispersion of kaolinite when PVP was less than 0.1%. The suspension, however, showed a maximum flocculation (i.e., aggregation) at 4 mM SLI when the concentration of PVP was higher than 0.1%.     

The effect of an anionic surfactant on the rheology and stability of high volume fraction O/W emulsion stabilized by PVA

The effect of the addition of an anionic surfactant (sodium dodecyl benzene sulphonate) on the rheology and storage stability of concentrated O/W emulsions stabilized by poly (vinyl alcohol) is reported. It was found that the surfactant markedly reduced the magnitudes of the storage modulii of the emulsions. This could be attributed to a reduction in the interfacial tension resulting from the formation of polyelectrolyte type complexes between the PVA and NaDBS at the O/W interface. The results were compared to the equation (given by Princen) relating concentrated emulsion rheology to the interfacial tension and droplet size. Reasonable agreement was found, though there was a small difference in the constants in the equation given by Princen and those found here. The agreement suggested that the emulsions were deforming above a critical volume fraction and that the rheological properties were dominated by the dilation of the interface during shear. Microelectrophoresis measurements showed that the addition of the surfactant conferred a charge onto the PVA stabilized droplets as a result of the formation of the polyelectrolyte complex. The NaDBS was found to reduce the long-term stability of the emulsions compared to emulsions containing PVA alone.     

Effect of temperature on carbon-black agglomeration in hydrocarbon liquid with adsorbed dispersant

Suspensions of carbon black in oil, stabilized with adsorbed polyisobutylene succinimide (PIBSI) dispersant, are commonly used as model systems for investigating the soot-handling characteristics of motor oils. The structure of the carbon-black agglomerates changes dramatically with temperature; this results in a concomitant change in the suspension rheology. Linear and nonlinear rheological experiments indicate a large increase of the interparticle attractions as the temperature is raised. To elucidate the origin of this behavior, we investigate the effect of temperature on the stabilizing effect of the dispersant. Measurements of adsorption isotherms of the dispersant on carbon black indicate that there is little variation of the binding energy with temperature. Intrinsic viscosity measurements of PIBSI dispersants in solution clearly exhibit an inverse dependence of the dispersant chain dimension with temperature. These results suggest that the temperature-dependent changes in the chain conformation of the PIBSI dispersant are primarily responsible for the changes in the dispersion rheology, and we propose a simple model to account for these data.     

Synthesis of a novel comb-like copolymer used as dispersant in organic solvent and influence of free comb-like copolymer on CaCO3 suspension

A novel comb-like copolymer poly (1e)-graft-poly (ε-caprolactone) (SMA-g-PCL, SP), which can be used as an effective CaCO₃ dispersant in organic solvent, was prepared via the esterification reaction between SMA and PCL. The structures and compositions of the graft copolymer were determined by Fourier transform infrared spectrometry (FTIR), H-nuclear magnetic resonance (¹H NMR), and gel permeation chromatography (GPC), respectively. The influences of free comb-like copolymer on CaCO₃ suspension viscosity and rheological behavior were investigated. It was found that the particle-binding bridge generated among CaCO₃ particles through hydrogen bonding and/or electrostatic interactions increased the suspension viscosity as well as the depletion flocculation. On the other hand, it was noteworthy that the free comb-like copolymer could make the CaCO₃ suspension evolve from shear-thinning fluid or nearly Newtonian fluid into shear-thickening fluid. It was attributed to the formation of a transient network through intermolecular associations between the adsorbed SP and the free polymer chains under the action of shear. Finally, the fitting parameters from the Herschel–Bulkley model were in good agreement with the evolution of the rheological behavior of CaCO₃ suspension.     

铝/镁混合金属氢氧化物正电胶体粒子体系的触变性

采用恒定低剪切速率方法和动态实验方法研究了铝/镁混合金属氢氧化物(MMH)悬浮体的流变性,着重考察了剪切历史和恢复时间等因素对悬浮体触变性的影响,发现MMH粒子深度的增加使得悬浮体从粘性流体变为“类固体”;恒定低剪切速率方法和动态实验方法研究悬浮体的结构恢复过程给出了不同的结果,唯象地解释了MMH悬浮体触变性产生的原因,认为触变性结构是由于粒子间的静电排斥作用而形成的,与粘土悬浮体相比,两者的流变性具有诸多相似之处,只是所带电荷符号相反。     

Rheology of cellulose/KSCN/ethylenediamine solutions and coagulation into filaments and films

Dissolution of cellulose in ethylenediamine/potassium thiocyanate (KSCN) was studied as a function of cellulose and KSCN concentration. Concentrations of up to 9% (w/w) cellulose were obtained. Large variations in solution rheology with salt and cellulose concentration were observed, and phases including flowing solutions and gels were identified visually. Rheological data indicated that viscosity decreased with increasing salt or cellulose concentration in certain composition ranges. Viscosity decrease with concentration increase is associated with either onset of liquid crystalline ordering or phase separation in the system. Both of these are quite likely in the cellulose/ethylenediamine/KSCN system, depending on composition. Additionally, comparison of loss (G′′) and storage (G′) moduli confirmed that compositions that exhibited gel behavior at zero shear became liquid at shear rates as low as 1 Hz. Solutions were coagulated into filaments and films using ethanol (CH₃CH₂OH) and methanol (CH₃OH). Infrared spectroscopy (FTIR) indicated that significant quantities of KSCN salt remained in the fibers and films after coagulation. Subsequent washing removed residual KSCN and improved physical properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2013–2022, 2005     

Dispersant adsorption and viscoelasticity of alumina suspensions measured by quartz crystal microbalance with dissipation monitoring and in situ dynamic rheology

Adsorption behavior and water content of adsorbed layers of four dispersants for aqueous ceramic processing were studied by quartz crystal microbalance with dissipation monitoring (QCM-D) on alumina surfaces. The dispersants were a poly(acrylic acid), a lignosulfonate, and two hydrophilic comb copolymers with nonionic polyoxyethylene chains of different molecular weights. A Voigt model was applied to analyze the viscoelastic behavior of the adsorbed dispersant layers. The results from QCM-D were compared with viscoelastic properties determined by in situ dynamic rheology measurements of highly concentrated alumina suspensions during slip casting. The QCM-D results showed that both the poly(acrylic acid) and the lignosulfonate adsorbed in low amounts and in a flat conformation, which generated thin, highly rigid layers less than 1 nm thick. The water content of these layers was found to be around 30% for the lignosulfonate and 35% for the poly(acrylic acid). High casting rate and strength in terms of storage modulus were observed in the final consolidate of the suspensions with the two polyelectrolytes. In contrast, the high molecular weight comb copolymer adsorbed in a less elastic layer with a thickness of about 6 nm, which is enough to provide steric stabilization. The viscous behavior of this layer was attributed to high water content, which was calculated to be around 90%. Such a water-rich layer gives a lubrication effect, which allows for reorientation of particles during the consolidation process, resulting in a high final strength of the ceramic material. During consolidation, the suspension showed a slow casting rate, most likely due to rearrangement facilitated by the lubricating layer. The short-chain comb copolymer adsorbed in a 1.5 nm thick, rigid layer and gave low final strength to the consolidated suspension. It is likely that the poor consolidation behavior is caused by flocculation due to insufficient stabilization of the dispersion.     

十二烷基硫酸钠对聚乙烯醇亚浓水溶液流变行为的影响

表面活性剂会影响聚乙烯醇(PVA)分子间及分子内氢键形成,进而改变其水溶液的流变响应.本文在确定十二烷基硫酸钠(SDS)在PVA亚浓水溶液中的临界聚集浓度(CAC)和临界胶束浓度(CMCP)基础上,考察了SDS对PVA亚浓溶液(10 wt%)流变行为的影响.研究发现,不同浓度SDScsur对PVA水溶液稳态流变行为的影响差异较大:(1)当csur CMCP,随着csur增加,胶束起物理交联点作用,ηa增大,复合溶液的动态储能模量亦显著增大.加入SDS后,PVA体系内结合水的数目降低,但当csur> CMC后,结合水的数目几乎不变,黏流活化能也表现出相近的变化规律.与稀溶液相比,SDS对PVA亚浓溶液的降黏幅度较大.     

利用大幅振荡剪切研究Laponite 凝胶的流变性质

通过大幅振荡剪切(LAOS)流变学方法, 研究了NaCl浓度对Laponite悬浮体系的结构及非线性黏弹性的影响. 在线性黏弹性区, Laponite体系的储能模量G′随着NaCl浓度的增加而逐渐增大. 体系的非线性黏弹性用响应应力的Fourier变换三次谐波的相对振幅I_3/1与Lissajous曲线的定量参数G_M, G_L, η_M和η_L描述. 当NaCl浓度较低时, I_3/1随应变振幅γ₀的增加而缓慢增加; 当NaCl浓度较高时, I_3/1随γ₀的增加迅速增大, 达到平台值. 不同NaCl浓度试样的G_M和G_L随γ₀变化的曲线区别不大, 但η_M和η_L随γ₀变化曲线在非线性区域出现峰值且区别较大. NaCl浓度越高, η_M和η_L出现峰值的γ₀越小, 峰值越大. 结果表明, Laponite凝胶的非线性黏弹性与凝胶网络结构有关, 随着NaCl浓度的增加, 粒子间的静电相互作用距离缩短, 粒子间距减小, 形成了更紧密的网络结构. 但这种网络在较大的应变下很容易被破坏, 出现非线性黏弹性.     

Double inversion of emulsions induced by salt concentration

The effects of salt on emulsions containing sorbitan oleate (Span 80) and Laponite particles were investigated. Surprisingly, a novel double phase inversion was induced by simply changing the salt concentration. At fixed concentration of Laponite particles in the aqueous phase and surfactant in paraffin oil, emulsions are oil in water (o/w) when the concentration of NaCl is lower than 5 mM. Emulsions of water in oil (w/o) are obtained when the NaCl concentration is between 5 and 20 mM. Then the emulsions invert to o/w when the salt concentration is higher than 50 mM. In this process, different emulsifiers dominate the composition of the interfacial layer, and the emulsion type is correspondingly controlled. When the salt concentration is low in the aqueous dispersion of Laponite, the particles are discrete and can move to the interface freely. Therefore, the emulsions are stabilized by particles and surfactant, and the type is o/w as particles are in domination. At intermediate salt concentrations, the aqueous dispersions of Laponite are gel-like, the viscosity is high, and the transition of the particles from the aqueous phase to the interface is inhibited. The emulsions are stabilized mainly by lipophilic surfactant, and w/o emulsions are obtained. For high salt concentration, flocculation occurs and the viscosity of the dispersion is reduced; thus, the adsorption of particles is promoted and the type of emulsions inverts to o/w. Laser-induced fluorescent confocal micrographs and cryo transmission electron microscopy clearly confirm the adsorption of Laponite particles on the surface of o/w emulsion droplets, whereas the accumulation of particles at the w/o emulsion droplet surfaces was not observed. This mechanism is also supported by the results of rheology and interfacial tension measurements.     

氧化石墨烯对聚乙烯醇/硼酸水凝胶流变性能的影响

研究了氧化石墨烯(GO)对聚乙烯醇(PVA)/硼酸(borate)水凝胶线性及非线性流变性能的影响。 通过扫描电子显微镜、硼谱核磁共振波谱以及流变研究了水凝胶的流变性能。 结果表明,GO质量浓度在稀溶液区时,GO片层与PVA链间通过硼酸根离子形成了具有弹性活性的缔合点,有效地提高了水凝胶的平台模量、松弛时间和零切粘度;当GO进一步增加到亚浓溶液区,部分的交联剂被GO的团聚体捕获并处于非弹性活性的缔合状态,处于有效缔合状态的交联剂变少,导致平台模量、松弛时间和零切粘度降低。 稳态剪切测试下,样品在剪切增稠区的粘度增加随着GO添加量的增加明显加强,这与剪切场下取向的氧化石墨烯片层参与网络结构的重排有关。     

Viscosity effect on the structural compactness of latex flocs formed under weak depletion attractions

Dilute aqueous dispersions of colloidal polystyrene latex spheres were flocculated by adding a nonadsorbing polymer sample, poly(acrylic acid). The structural compactness of the flocs thus formed was characterized in terms of their mass fractal dimension using the small-angle static light scattering technique. It was found that with low poly(acrylic acid) concentrations and thus weak depletion attraction forces, the dispersion medium viscosity had a marked effect on the floc structure. An increase in the viscosity led to formation of denser flocs. This was revealed in three sets of depletion flocculation experiments: (a) adjusting the background electrolyte concentration at a fixed level of poly(acrylic acid), (b) using water and 30% (w/w) glycerol as the respective solvents, and (c) inducing latex flocculation with two poly(acrylic acids) of different molecular weights at the respective critical polyacid concentrations. Direct force measurements were made with atomic force microscopy to isolate the influence of viscosity on floc structure from that of interparticle interaction energies. We conclude that the formation of denser flocs with increasing medium viscosity can be attributed to the reduced diffusivity of particles in the solution. The latter resulted in an enhanced rate of floc restructuring (through relaxation of attached particles) relative to floc growth.     

Dispersions of nanocrystalline cellulose in aqueous polymer solutions: structure formation of colloidal rods

The steady-state shear and linear viscoelastic deformations of semidilute suspensions of rod-shaped nanocrystalline cellulose (NCC) particles in 1.0% hydroxyethyl cellulose and carboxymethyl cellulose solutions were investigated. Addition of NCC at the onset of semidilute suspension concentration significantly altered the rheological and linear viscoelastic properties of semidilute polymer solutions. The low-shear viscosity values of polymers solutions were increased 20-490 times (depending on polymer molecular weight and functional groups) by the presence of NCC. NCC suspensions in polymer solutions exhibited yield stresses up to 7.12 Pa. Viscoelasticity measurements also showed that NCC suspended polymer solutions had higher linear elastic moduli than the loss moduli. All of those results revealed the gel formation of NCC particles and presence of internal structures. The formation of a weak gel structure was due to the nonadsorbing macromolecules which caused the depletion-induced interaction among NCC particles. A simple interaction energy model was used to show successfully the flocculation of NCC particles in the presence of nonadsorbing polymers. The model is based on the incorporation of the depletion interaction term between two parallel plates into the DLVO theory for cubic prismatic rod shaped NCC particles.