Mass Spectrometric Characterization of Methylaluminoxane‐Activated Metallocene Complexes

Electrospray‐ionization mass spectrometric studies of poly(methylaluminoxane) (MAO) in the presence of [Cp₂ZrMe₂], [Cp₂ZrMe(Cl)], and [Cp₂ZrCl₂] in fluorobenzene (PhF) solution are reported. The results demonstrate that alkylation and ionization are separate events that occur at competitive rates in a polar solvent. Furthermore, there are significant differences in ion‐pair speciation that result from the use of metallocene dichloride complexes in comparison to alkylated precursors at otherwise identical Al/Zr ratios. Finally, the counter anions that form are dependent on the choice of precursor and Al/Zr ratio; halogenated aluminoxane anions [(MeAlO)_x(Me₃Al)_y?z(Me₂AlCl)_zMe]^? (z=1, 2, 3…?) are observed using metal chloride complexes and under some conditions may predominate over their non‐halogenated precursors [(MeAlO)_x(Me₃Al)_yMe]^?. Specifically, this halogenation process appears selective for the anions that form in comparison to the neutral components of MAO. Only at very high Al/Zr ratios is the same “native” anion distribution observed when using [Cp₂ZrCl₂] when compared with [Cp₂ZrMe₂]. Together, the results suggest that the need for a large excess of MAO when using metallocene dichloride complexes is a reflection of competitive alkylation vs. ionization, the persistence of unreactive, homodinuclear ion pairs in the case of [Cp₂ZrCl₂], as well as a change in ion pairing resulting from modification of the anions formed at lower Al/Zr ratios. Models for neutral precursors and anions are examined computationally.     

Are Methylaluminoxane Activators Sheets?

Density functional theory calculations on neutral sheet models for methylaluminoxane (MAO) indicate that these structures, containing 5-coordinate and 4-coordinate Al, are likely precursors to ion-pairs seen during the hydrolysis of trimethylaluminum (Me₃Al) in the presence of donors such as octamethyltrisiloxane (OMTS). Ionization by both methide ([Me]⁻) and [Me₂Al]⁺ abstraction, involving this donor, were studied by polarizable continuum model calculations in fluorobenzene (PhF) and o-difluorobenzene (DFB) media. These studies suggest that low MW, 5-coordinate sheets ionize by [Me₂Al]⁺ abstraction, while [Me]⁻ abstraction from Me₃Al-OMTS is the likely process for higher MW 4-coordinate sheets. Further, comparison of anion stabilities per mole of aluminoxane repeat unit (MeAlO)_n, suggest that anions such as [(MeAlO)₇(Me₃Al)₄Me]⁻=[ 7,4 ]⁻ are especially stable compared to higher homologues, even though their neutral precursors are unstable.     

Cages versus Sheets: A Critical Comparison in the Size Range Expected for Methylaluminoxane (MAO)

New cage models (MeAlO)_n(Me₃Al)_m (n=16, m=6 or 7) isomeric with previously reported sheet models for the principle activator found in hydrolytic MAO (h-MAO) are compared at M06-2X and MN15 levels of theory using density functional theory with respect to their thermodynamic stability. Reactivity of the neutrals or corresponding anions with formula [(MeAlO)₁₆(Me₃Al)₆Me]⁻ towards chlorination, and loss of Me₃Al is explored while reactivity of the neutrals towards formation of contact- and outer-sphere ion pairs from Cp₂ZrMe₂ and Cp₂ZrMeCl is examined. The results suggest on balance that a cage model for this activator is less consistent with experiment than an isomeric sheet model, although the latter are more stable based on free energy.     

A DFT Quantum‐Chemical Study of Ion‐Pair Formation for the Catalyst Cp2ZrMe2 /MAO

A process of ion‐pair formation in the system Cp₂ZrMe₂/methylaluminoxane (MAO) has been studied by means of density functional theory quantum‐chemical calculations for MAOs with different structures and reactive sites. An interaction of Cp₂ZrMe₂ with a MAO of the composition (AlMeO)₆ results in the formation of a stable molecular complex of the type Al₅Me₆O₅Al(Me)O–Zr(Me)Cp₂ with an equilibrium distance r(Zr–O) of 2.15 Å. The interaction of Cp₂ZrMe₂ with “true” MAO of the composition (Al₈Me₁₂O₆) proceeds with a tri‐coordinated aluminum atom in the active site (OAlMe₂) and yields the strongly polarized molecular complex or the μ‐Me‐bridged contact ion pair ( d ) [Cp₂(Me)Zr(μMe)Al≡MAO] with the distances r(Zr–μMe) = 2.38 Å and r(Al–μMe) = 2.28 Å. The following interaction of the μ‐Me contact ion pair ( d ) with AlMe₃ results in a formation of the trimethylaluminum (TMA)‐separated ion pair ( e ) [Cp₂Zr(μMe)₂AlMe₂]⁺–[MeMAO]^– with r[Zr–(MeMAO)] equal to 4.58 Å. The calculated composition and structure of ion pairs ( d ) and ( e ) are consistent with the ¹³C NMR data for the species detected in the Cp₂ZrMe₂/MAO system. An interaction of the TMA‐separated ion pair ( e ) with ethylene results in the substitution of AlMe₃ by C₂H₄ in a cationic part of the ion pair ( e ), and the following ethylene insertion into the Zr–Me bond. This reaction leads to formation of ion pair ( f ) of the composition [Cp₂ZrCH₂CH₂CH₃]⁺–[Me‐MAO]^– named as the propyl‐separated ion pair. Ion pair ( f ) exhibits distance r[Zr–(MeMAO)] = 3.88 Å and strong C_γ‐agostic interaction of the propyl group with the Zr atom. We suppose this propyl‐separated ion pair ( f ) to be an active center for olefin polymerization.     

Spectroscopic Studies of Synthetic Methylaluminoxane: Structure of Methylaluminoxane Activators

Hydrolysis of trimethylaluminum (Me₃Al) in polar solvents can be monitored by electrospray ionization mass spectrometry (ESI-MS) using the donor additive octamethyltrisiloxane [(Me₃SiO)₂SiMe₂, OMTS]. Using hydrated salts, hydrolytic methylaluminoxane (h-MAO) features different anion distributions, depending on the conditions of synthesis, and different activator contents as measured by NMR spectroscopy. Non-hydrolytic MAO was prepared using trimethylboroxine. The properties of this material, which contains incorporated boron, differ significantly from h-MAO. In the case of MAO prepared by direct hydrolysis, oligomeric anions are observed to rapidly form, and then more slowly evolve into a mixture dominated by an anion with m/z 1375 with formula [(MeAlO)₁₆(Me₃Al)₆Me]⁻. Theoretical calculations predict that sheet structures with composition (MeAlO)_n(Me₃Al)_m are favoured over other motifs for MAO in the size range suggested by the ESI-MS experiments. A possible precursor to the m/z 1375 anion is a local minimum based on the free energy released upon hydrolysis of Me₃Al.     

Methylalumoxane (MAO)-Derived MeMAO− Anions in Zirconocene-Based Polymerization Catalyst Systems – A UV-Vis Spectroscopic Study

Reaction of Me₂Si(Ind)₂ZrCl₂ with excess methylalumoxane (MAO) gives rise to ion pairs containing zirconocenium cations of the type [Me₂Si(Ind)₂ZrMe]⁺ in contact with two types of anions, MeMAO _A ⁻ and MeMAO _B ⁻, which differ in their coordinative strengths: More strongly coherent contact-ion pairs [Me₂Si(Ind)₂ ZrMe^+..MeMAO _B ⁻] are converted by a sufficiently high excess of MAO to more easily separable contact-ion pairs [Me₂Si(Ind)₂ZrMe^+..MeMAO _A ⁻], which react with AlMe₃ to form the outer-sphere ion pairs [Me₂Si(Ind)₂Zr(µ-Me)₂AlMe₂]⁺ MeMAO _A ⁻, and are likely to be required also for the formation of the olefin-containing reaction complexes responsible for catalytic activity.     

Mechanism of olefin polymerization by a soluble zirconium catalyst

A mechanistic study has been carried out on the homogeneous olefin polymerization/oligomerization catalyst formed from Cp₂ZrMe₂ and methylaluminoxane, (MeAlO)_x, in toluene. Formal transfer of CH₃ from Zr to Al yields low concentrations of Cp₂ZrMe⁺ solvated by [(Me₂AlO)_y(MeAlO)_x−y]_y. The cationic Zr species initiates ethylene oligomerization by olefin coordination followed by insertion into the Zr–CH₃ bond. Chain transfer occurs by one of two competing pathways. The predominant one involves exchange of Cp₂Zr–P⁺ (P=growing ethylene oligomer) with Al–CH₃ to produce another Cp₂ZrMe⁺ initiator plus an Al-bound oligomer. Terminal Al–C bonds in the latter are ultimately cleaved on hydrolytic workup to produce materials with saturated end groups. Concomitant chain transfer occurs by sigma bond metathesis of Cp₂Zr–P⁺ with ethylene. Metathesis results in cleavage of the Zr–C bond of the growing oligomer to produce materials also having saturated end groups; and a new initiating species, Cp₂Zr-CHCH₂⁺. The two chain transfer pathways afford structurally different oligomers distinguishable by carbon number and end group structure. Oligomers derived from the Cp₂ZrMe⁺ channel are C_n (n=odd) alkanes; those derived from Cp₂Zr–CHCH₂⁺ are terminally mono-unsaturated C_n (n=even) alkenes. Chain transfer by beta hydride elimination is detectable but relatively insignificant under the conditions employed. Propylene and 1-hexene react similarly but beta hydride elimination is the predominant chain transfer step. The initial Zr-alkyl species produces a Cp₂ZrH⁺ complex that is the principle chain initiator. Chain transfer is fast relative to propagation and the products are low molecular weight oligomers.     

Surface chemistry of selected supported metallocene catalysts studied by DR‐FTIR,CPMAS NMR,and XPS techniques

Two supported metallocene catalysts (CS 1: PQ 3030/MAO/Cp₂ZrCl₂ and CS 2: PQ 3030‐BuGeCl₃/MAO/Cp₂ ZrCl₂) were prepared by sequentially loading MAO and Cp₂ZrCl₂ on partially dehydroxylated silica PQ 3030. In catalyst CS 2, ⁿBuGeCl₃ was used to functionalize the silica. These catalysts were characterized by DR‐FTIR spectroscopy, CPMAS NMR spectroscopy, and XPS. Their catalytic performance was evaluated by polymerizing ethylene using the MAO cocatalyst and characterizing the resulting polymers by GPC. Both catalysts produced two metallocenium cations (Cation 1: [Cp₂ZrCl]⁺ and Cation 2: [Cp₂ZrMe]⁺) with comparable equilibrium concentrations and showed varying solid‐state electronic environments. The modified supports (PQ 3030/MAO and PQ 3030‐BuGeCl₃/MAO) acted as weakly coordinating polyanions and stabilized the above cations. BuGeCl₃ did not affect the solid‐state electronic environment. However, it increased the surface cocatalyst to catalyst molar ratio (Al:Zr), acted as a spacer, increased catalyst activity, and enhanced chain‐transfer reactions. The separately fed MAO cocatalyst shifted the equilibrium between Cation 1 and Cation 2 toward the right. Consequently, more Cation 2 was generated, which acted as the effective and active single‐site catalytic species producing monomodal PDI. Copyright © 2006 John Wiley & Sons, Ltd.     

A new understanding of the co-catalytic activity of alumoxanes: The opening of a black box!

The isolation of non-fluxional alumoxane compounds, [(^tBu)₂Al{OAl(^tBu)₂}]₂ and [(^tBu)AlO]_n (n = 6, 7, 8, 9), has allowed for an investigation of the mode of activity observed for alumoxanes as co-catalysts for the zirconocene polymerization of olefins. [(^tBu)₂Al{OAl(^tBu)₂}]₂, which contains two three-coordinate aluminum centers, shows no reaction with Cp₂ZrMe₂, and no catalytic activity towards ethylene polymerization. In contrast, the closed cage compound [(^tBu)AlO]₆ reacts reversibly to give the ion pair complex, [Cp₂ZrMe][(^rBu)₆Al₆O₆Me], which is active as a catalyst for the polymerization of ethylene. Polymerization is also observed for mixtures of Cp₂ZrMe₂ with [(^tBu)AlO]_n (n = 7, 9). A new concept, “latent Lewis acidity”, is proposed to account for the reactivity of the cage alumoxanes, [(^tBu)AlO]_n.     

1H NMR study of the catalytic system (rac-Me2Si(2-Me,4-PhInd)2ZrCl2— polymethylalumoxane)—triisobutylaluminum

The products of the reactions of polymethylalumoxane (MAO) with triisobutylaluminum (TIBA), rac-Me₂Si(2-Me,4-PhInd)₂ZrCl₂ (1) with MAO (1 + MAO), and (1 + MAO) + TIBA were studied by ¹H NMR at different molar ratios of the components. When the ratio Al_TIBA/Al_MAO is ∼6, the reaction between MAO and TIBA involves the replacement of the methyl group of MAO by isobutyl groups and the formation of isobutylmethylalumoxane or mixed isobutylmethylalumoxane structures. When the TIBA content in the system increases to 30 mol.%, these structures are rearranged to form products with a low degree of association. With the equimolar ratio of the reactants, the main reaction products are tetraisobutylalumoxane and polyisobutylalumoxane. The 1 + MAO system with the molar ratio Al_MAO/Zr = 50 affords a MAO-bonded monomethyl monochloride derivative [L₂ZrCl-μ-Me]^δ+[MAO]^δ−. An increase in this ratio to 150 produces intermediate binuclear complexes [L₂ZrCl-μ-Me-MeZrL₂]⁺[MAO]⁻ and [Me₂Al-(μ-Me)₂-ZrL₂]⁺[MAO]⁻. The addition of TIBA induces the replacement of the ZrMe groups by isobutyl groups at the first step of the interaction and formation of nonidentified reaction products at the subsequent steps. __________ Published in Russian in Izvestiya Akademii Nauk. Seriya Khimicheskaya, No. 4, pp. 934–940, April, 2005.     

H-, C-NMR and ethylene polymerization studies of zirconocene/MAO catalysts: effect of the ligand structure on the formation of active intermediates and polymerization kinetics

Using ¹H- and ¹³C-NMR spectroscopies, cationic intermediates formed by activation of L₂ZrCl₂ with methylaluminoxane (MAO) in toluene were monitored at Al/Zr ratios from 50 to 1000 (L₂ are various cyclopentadienyl (Cp), indenyl (Ind) and fluorenyl (Flu) ligands). The following catalysts were studied: (Cp-R)₂ZrCl₂ (R=Me, 1,2-Me₂, 1,2,3-Me₃, 1,2,4-Me₃, Me₄, Me₅, n-Bu, t-Bu), rac-ethanediyl(Ind)₂ZrCl₂, rac-Me₂Si(Ind)₂ZrCl₂, rac-Me₂Si(1-Ind-2-Me)₂ZrCl₂, rac-ethanediyl(1-Ind-4,5,6,7-H₄)₂ZrCl₂, (Ind-2-Me)₂ZrCl₂, Me₂C(Cp)(Flu)ZrCl₂, Me₂C(Cp-3-Me)(Flu)ZrCl₂ and Me₂Si(Flu)₂ZrCl₂. Correlations between spectroscopic and ethene polymerization data for catalysts (Cp-R)₂ZrCl₂/MAO (R=H, Me, 1,2-Me₂, 1,2,3-Me₃, 1,2,4-Me₃, Me₄, Me₅, n-Bu, t-Bu) and rac-Me₂Si(Ind)₂ZrCl₂ were established. The catalysts (Cp-R)₂ZrCl₂/AlMe₃/CPh₃⁺B(C₆F₅)₄⁻ (R=Me, 1,2-Me₂, 1,2,3-Me₃, 1,2,4-Me₃, Me₄, n-Bu, t-Bu) were also studied for comparison of spectroscopic and polymerization data with MAO-based systems. Complexes of type (Cp-R)₂ZrMe⁺←Me⁻-Al≡MAO (IV) with different [Me-MAO]⁻ counteranions have been identified in the (Cp-R)₂ZrCl₂/MAO (R=n-Bu, t-Bu) systems at low Al/Zr ratios (50-200). At Al/Zr ratios of 500-1000, the complex [L₂Zr(μ-Me)₂AlMe₂]⁺[Me-MAO]⁻ (III) dominates in all MAO-based reaction systems studied. Ethene polymerization activity strongly depends on the Al/Zr ratio (Al/Zr=200-1000) for the systems (Cp-R)₂ZrCl₂/MAO (R=H, Me, n-Bu, t-Bu), while it is virtually constant in the same range of Al/Zr ratios for the catalytic systems (Cp-R)₂ZrCl₂/MAO (R=1,2-Me₂, 1,2,3-Me₃, 1,2,4-Me₃, Me₄) and rac-Me₂Si(Ind)₂ZrCl₂/MAO. The data obtained are interpreted on assumption that complex III is the main precursor of the active centers of polymerization in MAO-based systems.     

Solution Structure and Reactivity with Metallocenes of AlMe2F: Mimicking Cation–Anion Interactions in Metallocenium–Methylalumoxane Inner‐Sphere Ion Pairs

The solution structure of AlMe₂F and its reactivity with a prototypical ansa‐metallocene have been investigated by advanced NMR techniques, in an attempt to indirectly shed some light on the structure and working principles of methylalumoxane (MAO) mixtures in olefin polymerization. In solution, AlMe₂F gives rise to a complex equilibrium of oligomeric species, including a heterocubane [(Me₂Al)₄F₄] tetramer, resembling the behavior of MAO. This complex mixture reacts with (ETH)ZrMe₂ (ETH=rac ‐[ethylenebis(4,5,6,7‐tetrahydro‐1‐indenyl)]) to afford [(ETH)ZrMe^δ+(μ‐F)(AlMe₂F)_nAlMe₃^δ−] inner‐sphere ion pairs through successive insertions/deinsertions of AlMe₂F units into the Zr⋅⋅⋅(μ‐F) bond.     

Formation and Structure of Hydrolytic Methylaluminoxane Activators

Methylaluminoxane (MAO) activators have sheet structures which form ion-pairs on reaction of neutral donors such as octamethyltrisiloxane (OMTS). The ion-pairs can be detected by electrospray ionization mass spectrometry (ESI-MS) in polar media. The growth of these reactive precursors during hydrolysis of Me₃Al can be monitored using ESI-MS. Density functional theory, combined with numerical simulation of growth, indicates that this process involves rapid formation of low MW oligomers, followed by assembly of these species into low MW sheets. These can grow through further addition of low MW oligomers or by fusion into larger sheets. The mechanism of these growth processes leads to the prediction that even-numbered sheets should be favored, and this surprising result is confirmed by ESI-MS monitoring experiments of both activator growth and MAO aging.     

In Situ Generation of Cationic Methylzirconium Complexes from rac-(EBI)Zr(NMe2)2 and NMR-Scale Polymerization of Propylene

ABSTRACT

Sequential NMR-scale reactions have been carried out in order to generate cationic methylzirconium complexes by the reaction of rac-(EBI)Zr(NMe₂)₂ (rac- 1 , EBI = Et(indenyl)₂) with methylaluminoxane (MAO) or various anionic compounds. By reacting 40 equiv. of MAO with rac- 1 in an NMR tube containing CD ₂CI₂ as a solvent at room temperature, rac- 1 is completely activated to give stable cationic methylzirconium complexes, [(EBI)ZrMe]⁺[MAO]^? which polymerize propylene to isotactic polypropylene (iPP). The formation of the cationic species is achieved after rac- 1 is methylated to form rac-(EBI)ZrMe₂ (rac- 2 ) by MAO and/or free Al₂Me₆ contained in MAO. The same sequential reaction has been performed by using rac(EBI)ZrCl₂ (rac- 3 ) for the comparison. MAO cannot generate the cationic species at the same reaction conditions in the reaction of rac- 3 and MAO, mainly due to the difficulties of methylation of rac- 3. Ansa ziconocene amide rac- 1 is stoichiometrically methylated by 2 equiv. of Al₂Me₆ to give rac- 2. Introduction of 1 equiv. of noncoordinating to the solution mixture of rac- 1 and 2 equiv. of Al₂Me₆ leads to the formation of stable cationic methylzirconium species, [rac-(EBI)Zr(μ-Me)₂AlMe₂]⁺. NMR-scale polymerizations have been carried out by adding a small amount of liquid propylene to these cationic species. The meso pentad values of iPP isolated in these polymerizations are in the range of 80.2–84.7%. By changing the order of sequential reaction, i.e., by reacting rac- 1 with noncoordinating anions prior to methylation by Al₂Me₆, the yield to give cationic methylzirconium species is decreased. Coordinative anions such as [HNMe₂Ph][BPh₄] and [HNBu₃][BP₄] are less effective for the generation of the active zirconium cations than noncoordinating anions. The amount of MAO needed to activate rac- 1 can be decreased by the pre-methylation of rac- 1 by Al₂Me₆.     

Synthesis of Dinuclear Mo−Fe Hydride Complexes and Catalytic Silylation of N2

Two transition-metal atoms bridged by hydrides may represent a useful structural motif for N₂ activation by molecular complexes and the enzyme active site. In this study, dinuclear Mo^IV-Fe^II complexes with bridging hydrides, Cp^RMo(PMe₃)(H)(μ-H)₃FeCp* ( 2 a ; Cp^R=Cp*=C₅Me₅, 2 b ; Cp^R=C₅Me₄H), were synthesized via deprotonation of Cp^RMo(PMe₃)H₅ ( 1 a ; Cp^R=Cp*, 1 b ; Cp^R=C₅Me₄H) by Cp*FeN(SiMe₃)₂, and they were characterized by spectroscopy and crystallography. These Mo−Fe complexes reveal the shortest Mo−Fe distances ever reported (2.4005(3) Å for 2 a and 2.3952(3) Å for 2 b ), and the Mo−Fe interactions were analyzed by computational studies. Removal of the terminal Mo−H hydride in 2 a – 2 b by [Ph₃C]⁺ in THF led to the formation of cationic THF adducts [Cp^RMo(PMe₃)(THF)(μ-H)₃FeCp*]⁺ ( 3 a ; Cp^R=Cp*, 3 b ; Cp^R=C₅Me₄H). Further reaction of 3 a with LiPPh₂ gave rise to a phosphido-bridged complex Cp*Mo(PMe₃)(μ-H)(μ-PPh₂)FeCp* ( 4 ). A series of Mo−Fe complexes were subjected to catalytic silylation of N₂ in the presence of Na and Me₃SiCl, furnishing up to 129±20 equiv of N(SiMe₃)₃ per molecule of 2 b . Mechanism of the catalytic cycle was analyzed by DFT calculations.     

Insight into Oxide‐Bridged Heterobimetallic Al/Zr Olefin Polymerization Catalysts

Reaction of (TBBP)AlMe ? THF with [Cp*₂Zr(Me)OH] gave [(TBBP)Al(THF)?O?Zr(Me)Cp*₂] (TBBP=3,3’,5,5’‐tetra‐tBu‐2,2'‐biphenolato). Reaction of [DIPPnacnacAl(Me)?O?Zr(Me)Cp₂] with [PhMe₂NH]⁺[B(C₆F₅)₄]^? gave a cationic Al/Zr complex that could be structurally characterized as its THF adduct [(DIPPnacnac)Al(Me)?O?Zr(THF)Cp₂]⁺[B(C₆F₅)₄]^? (DIPPnacnac=HC[(Me)C=N(2,6‐iPr₂?C₆H₃)]₂). The first complex polymerizes ethene in the presence of an alkylaluminum scavenger but in the absence of methylalumoxane (MAO). The adduct cation is inactive under these conditions. Theoretical calculations show very high energy barriers (ΔG=40–47 kcal mol^?1) for ethene insertion with a bridged AlOZr catalyst. This is due to an unfavorable six‐membered‐ring transition state, in which the methyl group bridges the metal and ethene with an obtuse metal‐Me‐C angle that prevents synchronized bond‐breaking and making. A more‐likely pathway is dissociation of the Al‐O‐Zr complex into an aluminate and the active polymerization catalyst [Cp*₂ZrMe]⁺.     

Reaction of group 13 sulfido cubanes with dimethylzirconocene

The reaction of Cp₂ZrMe₂ with the aluminum- and gallium-sulfido cubane compounds [( ¹ Bu)M(₃-S)]₄ (M = Al, Ga), has been followed by NMR spectroscopy. Cleavage of the M₄S₄ core occurs resulting in abstraction of a monomeric ( ¹ Bu)M(S) moiety and yielding Cp₂Zr(-S)(-Me)Al( ¹ Bu)Me (1) and [Cp₂Zr(/gm-S)]₂,[Ga( ¹ Bu)Me₂]₂ (3), respectively. The remaining ( ¹ Bu)₃M₃S₃ fragment reacts further with Cp₂ZrMe₂ to give [(Cp₂Zr)M₃(₃-S)₃ ( ¹ Bu)₃Me₂], M = Al (2), Ga (4). The molecular structure of [(Cp₂Zr)Ga₃,(₃-S)₃('Bu)₃Me₂] (4) has been confirmed by X-ray crystallography. All these compounds subsequently decompose to [Cp₂Zr(-S)]₂ and M( ¹ Bu)Me₂. The structure of compound 3 is discussed with respect to the decreased propensity of gallium, as compared to aluminum, to form 3-center 2-electron bridging bonds. Crystal data for [(Cp₂Zr)Ga₃(₃-S)₃( ¹ Bu)₃Me₂] (4): monoclinic, P2₁/n,a = 10.585(2),b = 17.970(4),c = 16.418(3) A, = 101.00(3)°, R = 0.0402, R _w = 0.0402.     

Kinetics of propylene polymerization initiated by rac‐Me2Si(1‐C5H2‐2‐Me‐4‐tBu)2Zr(NME2)2/MAO catalyst

The kinetics of propylene polymerization initiated by ansa‐metallocene diamide compound rac‐Me₂Si(CMB)₂Zr(NMe₂)₂ (rac‐1, CMB = 1‐C₅H₂‐2‐Me‐4‐^tBu)/methylaluminoxane (MAO) catalyst were investigated. The formation of cationic active species has been studied by the sequential NMR‐scale reactions of rac‐1 with MAO. The rac‐1 is first transformed to rac‐Me₂Si(CMB)₂ZrMe₂ (rac‐2) through the alkylation mainly by free AlMe₃ contained in MAO. The methylzirconium cations are then formed by the reaction of rac‐2 and MAO. Small amount of MAO ([Al]/[Zr] = 40) is enough to completely activate rac‐1 to afford methylzirconium cations that can polymerize propylene. In the lab‐scale polymerizations carried out at 30°C in toluene, the rate of polymerization (R_p) shows maximum at [Al]/[Zr] = 6,250. The R_p increases as the polymerization temperature (T_p) increases in the range of T_p between 10 and 70°C and as the catalyst concentration increases in the range between 21.9 and 109.6 μM. The activation energies evaluated by simple kinetic scheme are 4.7 kcal/mol during the acceleration period of polymerization and 12.2 kcal/mol for an overall reaction. The introduction of additional free AlMe₃ before activating rac‐1 with MAO during polymerization deeply influences the polymerization behavior. The iPPs obtained at various conditions are characterized by high melting point (approximately 155°C), high stereoregularity (almost 100% [mmmm] pentad), low molecular weight (MW), and narrow molecular weight distribution (below 2.0). The fractionation results by various solvents show that iPPs produced at T_p below 30°C are compositionally homogeneous, but those obtained at T_p above 40°C are separated into many fractions. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 737–750, 1999     

Triisobutylaluminum as cocatalyst for zirconocenes. II. Triisobutylaluminum as a component of a cocatalyst system and as an effective cocatalyst for olefin polymerization derived from dimethylated zirconocenes

An investigation of the catalytic behavior of the dimethylated zirconocenes Me₂SiCp*N^tBuZrMe₂ [Cp* = C₅(CH₃)₄; 1Me ], Me₂SiCp₂ZrMe₂ ( 2Me ), Cp₂ZrMe₂ ( 3Me ), Ind₂ZrMe₂ ( 4Me ), Me₂SiInd₂ZrMe₂ ( 5Me ), Et(2-MeInd)₂ZrMe₂ ( 6Me ), and Me₂Si(2-MeInd)₂ZrMe₂ ( 7Me ) with the combined activator triisobutylaluminum (TIBA)/CPh₃B(C₆F₅)₄ (Al/Zr = 250; B/Zr = 1) in ethylene polymerizations at increased monomer pressures (5–11 bar, 30 °C) was carried out. Sterically opened zirconocenes in ternary catalysts gave rise to active species effective in the formation of low molecular weight polyethylenes (PEs). These active species tended to increase the PE molecular weight [ 1Me (2100) < 2Me (20,000) < 5Me (89,000) < 3Me (94,500)] under similar conditions. PE obtained with 4Me showed a bimodal gel permeation chromatography curve with a 64% peak area [weight-average molecular weight (M_w) = 43,000] and a 36% peak area (M_w = 255,000). The increase in sterical demands from the zirconocenes was also demonstrated by the reduction of the chain transfer to monomer, the reinsertion of vinyl-ended PE chains, and their ability for isomerization. These reactions were most pronounced for the zirconocenes 1Me and 2Me . The active species responsible for the formation of low molecular weight PEs deactivated quickly. The zirconocenes 6Me , 7Me , and (2-PhInd)₂ZrMe₂ ( 8Me ) bearing substituent at the 2-position of the indenyl ring was activated with TIBA alone, yielding active species effective in ethylene and propylene polymerizations. PEs formed with 6Me – 8Me complexes activated with TIBA had high molecular weights. An increase in the Al/Zr ratio in the catalytic system 8Me /TIBA from 50 to 300 led to an enhancement of the molecular weight of polypropylene (PP) samples from oligomeric products to an viscosity-average molecular weight of 220,000. The increase in the molecular weights of PPs with an increase in the propylene concentration was also observed. An analysis of the catalytic performance of the 8Me /TIBA system showed first-order dependency of the initial polymerization rates on the TIBA concentration and close to second-order dependency on propylene. The second-order dependency on the monomer concentration is explained in terms of the monomer participation in the initiation step of the polymerization reaction. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1915–1930, 2001     

MAO‐free polymerization of propylene by rac‐ Me2Si(1‐C5H2‐2‐Me‐4‐tBu)2Zr(NMe2)2 compound

Ansa‐zirconocene diamide complex rac‐Me₂Si(CMB)₂Zr(NMe₂)₂ (rac‐1, CMB = 1‐C₅H₂‐2‐Me‐4‐^tBu) reacts with AlR₃ (R = Me, Et, i‐Bu) and then with [CPh₃]⁺[B(C₆F₅)₄]⁻ (2) in toluene in order to in situ generate cationic alkylzirconium species. In the sequential NMR‐scale reactions of rac‐1 with various amount of AlMe₃ and 2, rac‐1 transforms first to rac‐Me₂Si(CMB)₂Zr(Me)(NMe₂) (rac‐3) and rac‐Me₂Si(CMB)₂ZrMe₂ (rac‐4) by the reaction with AlMe₃, and then to [rac‐Me₂Si(CMB)₂ZrMe]⁺ (5⁺) cation by the reaction of the resulting mixtures with 2. The activities of propylene polymerizations by rac‐1/Al(i‐Bu)₃/2 system are dependent on the type and concentration of AlR₃, resulting in the order of activity: rac‐1/Al(i‐Bu)₃/2 > rac‐1/AlEt₃/2 > rac‐1/MAO ≫ rac‐1/AlMe₃/2 system. The bulkier isobutyl substituents make inactive catalytic species sterically unfavorable and give rise to more separated ion pairs so that the monomers can easily access to the active sites. The dependence of the maximum rate (R_{p, max}) on polymerization temperature (T_p) obtained by rac‐1/Al(i‐Bu)₃/2 system follows Arrhenius relation, and the overall activation energy corresponds to 0.34 kcal/mol. The molecular weight (MW) of the resulting isotactic polypropylene (iPP) is not sensitive to Al(i‐Bu)₃ concentration. The analysis of regiochemical errors of iPP shows that the chain transfer to Al(i‐Bu)₃ is a minor chain termination. The 1,3‐addition of propylene monomer is the main source of regiochemical sequence and the [mr] sequence is negligible, as a result the meso pentad ([mmmm]) values of iPPs are very high ([mmmm] > 94%). These results can explain the fact that rac‐1/Al(i‐Bu)₃/2 system keeps high activity over a wide range of [Al(i‐Bu)₃]/[Zr] ratio between 32 and 3,260. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1071–1082, 1999