Mass Spectrometric Characterization of Methylaluminoxane‐Activated Metallocene Complexes

Electrospray‐ionization mass spectrometric studies of poly(methylaluminoxane) (MAO) in the presence of [Cp₂ZrMe₂], [Cp₂ZrMe(Cl)], and [Cp₂ZrCl₂] in fluorobenzene (PhF) solution are reported. The results demonstrate that alkylation and ionization are separate events that occur at competitive rates in a polar solvent. Furthermore, there are significant differences in ion‐pair speciation that result from the use of metallocene dichloride complexes in comparison to alkylated precursors at otherwise identical Al/Zr ratios. Finally, the counter anions that form are dependent on the choice of precursor and Al/Zr ratio; halogenated aluminoxane anions [(MeAlO)_x(Me₃Al)_y?z(Me₂AlCl)_zMe]^? (z=1, 2, 3…?) are observed using metal chloride complexes and under some conditions may predominate over their non‐halogenated precursors [(MeAlO)_x(Me₃Al)_yMe]^?. Specifically, this halogenation process appears selective for the anions that form in comparison to the neutral components of MAO. Only at very high Al/Zr ratios is the same “native” anion distribution observed when using [Cp₂ZrCl₂] when compared with [Cp₂ZrMe₂]. Together, the results suggest that the need for a large excess of MAO when using metallocene dichloride complexes is a reflection of competitive alkylation vs. ionization, the persistence of unreactive, homodinuclear ion pairs in the case of [Cp₂ZrCl₂], as well as a change in ion pairing resulting from modification of the anions formed at lower Al/Zr ratios. Models for neutral precursors and anions are examined computationally.     

Solution Structure and Reactivity with Metallocenes of AlMe2F: Mimicking Cation–Anion Interactions in Metallocenium–Methylalumoxane Inner‐Sphere Ion Pairs

The solution structure of AlMe₂F and its reactivity with a prototypical ansa‐metallocene have been investigated by advanced NMR techniques, in an attempt to indirectly shed some light on the structure and working principles of methylalumoxane (MAO) mixtures in olefin polymerization. In solution, AlMe₂F gives rise to a complex equilibrium of oligomeric species, including a heterocubane [(Me₂Al)₄F₄] tetramer, resembling the behavior of MAO. This complex mixture reacts with (ETH)ZrMe₂ (ETH=rac ‐[ethylenebis(4,5,6,7‐tetrahydro‐1‐indenyl)]) to afford [(ETH)ZrMe^δ+(μ‐F)(AlMe₂F)_nAlMe₃^δ−] inner‐sphere ion pairs through successive insertions/deinsertions of AlMe₂F units into the Zr⋅⋅⋅(μ‐F) bond.     

Heterobi‐ and ‐trimetallic Ion Pairs of Zirconocene‐Based Isoselective Olefin Polymerization Catalysts with AlMe3

The reactivity towards AlMe₃ of discrete cationic ansa‐zirconocenes 2 a,b that are ubiquitously used in isoselective propylene polymerization and based on [{Ph(H)C(3,6‐tBu₂‐Flu)(3‐tBu‐5‐Et‐Cp)}ZrMe₂)] {Cp‐Flu} and rac‐[{Me₂Si‐(2‐Me‐4‐Ph‐Ind)₂}ZrMe₂] {SBI} was scrutinized. The first example of a structurally characterized Group 4 metallocene AlMe₃ adduct ( 3 b ) is reported. In the presence of excess AlMe₃, the {SBI}‐based AlMe₃ adduct 3 b undergoes a slow decomposition via C? H activation in a bridging methyl unit to yield a new species ( 4 b ) with a trimetallic {Zr(μ‐CH₂)(μ‐Me)AlMe(μ‐Me)AlMe₂} core. EXSY NMR data for the process 2 b ? 3 b → 4 b suggest very rapid and reversible binding of an additional AlMe₃ molecule onto AlMe₃ adduct 3 b . The resulting heterotrimetallic species intermediates exchange of methyl groups between different metal centers and slowly undergoes the C? H activation reaction towards 4 b .     

Ionization of Cp2ZrMe2 and Lewis Bases by Methylaluminoxane: Computational Insights

The interactions of the Lewis bases CO, octamethyltrisiloxane (OMTS) and 2,2’-bipyridine (bipy) with a sheet model for the principal activator (MeAlO)₁₆(Me₃Al)₆ (16,6) in hydrolytic methylaluminoxane (MAO) were investigated by DFT. These studies reveal that OMTS and bipy form adducts with Me₃Al prior to methide abstraction by 16,6 to form the ion-pairs [Me₂Al(κ²-L)][ 16,6 ] ( 5 : L=OMTS, 6 : L=bipy, [ 16,6 ]⁻=[(MeAlO)₁₆(Me₃Al)₆ Me]⁻) while CO simply binds to a reactive edge site without ionization. The binding and activation of Cp₂ZrMe₂ with 16,6 to form both neutral adducts 1 Cp₂ZrMe₂ ⋅ 16,6 and contact ion-pairs 4 and 7 , both with formula [Cp₂ZrMe][μ-Me(MeAlO)₁₆(Me₃Al)₆], featuring terminal and chelated MAO-anions, respectively was studied by DFT. The displacement of the anion with either excess Cp₂ZrMe₂ or Me₃Al was also studied, forming outer-sphere ion-pairs [(Cp₂ZrMe)₂μ-Me][ 16,6 ] ( 2 ) and [Cp₂Zr(μ-Me)₂AlMe₂][ 16,6 ] ( 3 ). The theoretical NMR spectra of these species were compared to experimental spectra of MAO and Cp₂ZrMe₂ and found to be in good agreement with the reported data and assignments. These studies confirm that 16,6 is a very suitable model for the activators present in MAO but highlight the difficulty in accurately calculating thermodynamic quantities for molecules in this size regime.     

Kinetics of propylene polymerization initiated by rac‐Me2Si(1‐C5H2‐2‐Me‐4‐tBu)2Zr(NME2)2/MAO catalyst

The kinetics of propylene polymerization initiated by ansa‐metallocene diamide compound rac‐Me₂Si(CMB)₂Zr(NMe₂)₂ (rac‐1, CMB = 1‐C₅H₂‐2‐Me‐4‐^tBu)/methylaluminoxane (MAO) catalyst were investigated. The formation of cationic active species has been studied by the sequential NMR‐scale reactions of rac‐1 with MAO. The rac‐1 is first transformed to rac‐Me₂Si(CMB)₂ZrMe₂ (rac‐2) through the alkylation mainly by free AlMe₃ contained in MAO. The methylzirconium cations are then formed by the reaction of rac‐2 and MAO. Small amount of MAO ([Al]/[Zr] = 40) is enough to completely activate rac‐1 to afford methylzirconium cations that can polymerize propylene. In the lab‐scale polymerizations carried out at 30°C in toluene, the rate of polymerization (R_p) shows maximum at [Al]/[Zr] = 6,250. The R_p increases as the polymerization temperature (T_p) increases in the range of T_p between 10 and 70°C and as the catalyst concentration increases in the range between 21.9 and 109.6 μM. The activation energies evaluated by simple kinetic scheme are 4.7 kcal/mol during the acceleration period of polymerization and 12.2 kcal/mol for an overall reaction. The introduction of additional free AlMe₃ before activating rac‐1 with MAO during polymerization deeply influences the polymerization behavior. The iPPs obtained at various conditions are characterized by high melting point (approximately 155°C), high stereoregularity (almost 100% [mmmm] pentad), low molecular weight (MW), and narrow molecular weight distribution (below 2.0). The fractionation results by various solvents show that iPPs produced at T_p below 30°C are compositionally homogeneous, but those obtained at T_p above 40°C are separated into many fractions. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 737–750, 1999     

Insight into Oxide‐Bridged Heterobimetallic Al/Zr Olefin Polymerization Catalysts

Reaction of (TBBP)AlMe ? THF with [Cp*₂Zr(Me)OH] gave [(TBBP)Al(THF)?O?Zr(Me)Cp*₂] (TBBP=3,3’,5,5’‐tetra‐tBu‐2,2'‐biphenolato). Reaction of [DIPPnacnacAl(Me)?O?Zr(Me)Cp₂] with [PhMe₂NH]⁺[B(C₆F₅)₄]^? gave a cationic Al/Zr complex that could be structurally characterized as its THF adduct [(DIPPnacnac)Al(Me)?O?Zr(THF)Cp₂]⁺[B(C₆F₅)₄]^? (DIPPnacnac=HC[(Me)C=N(2,6‐iPr₂?C₆H₃)]₂). The first complex polymerizes ethene in the presence of an alkylaluminum scavenger but in the absence of methylalumoxane (MAO). The adduct cation is inactive under these conditions. Theoretical calculations show very high energy barriers (ΔG=40–47 kcal mol^?1) for ethene insertion with a bridged AlOZr catalyst. This is due to an unfavorable six‐membered‐ring transition state, in which the methyl group bridges the metal and ethene with an obtuse metal‐Me‐C angle that prevents synchronized bond‐breaking and making. A more‐likely pathway is dissociation of the Al‐O‐Zr complex into an aluminate and the active polymerization catalyst [Cp*₂ZrMe]⁺.     

MAO‐free polymerization of propylene by rac‐ Me2Si(1‐C5H2‐2‐Me‐4‐tBu)2Zr(NMe2)2 compound

Ansa‐zirconocene diamide complex rac‐Me₂Si(CMB)₂Zr(NMe₂)₂ (rac‐1, CMB = 1‐C₅H₂‐2‐Me‐4‐^tBu) reacts with AlR₃ (R = Me, Et, i‐Bu) and then with [CPh₃]⁺[B(C₆F₅)₄]⁻ (2) in toluene in order to in situ generate cationic alkylzirconium species. In the sequential NMR‐scale reactions of rac‐1 with various amount of AlMe₃ and 2, rac‐1 transforms first to rac‐Me₂Si(CMB)₂Zr(Me)(NMe₂) (rac‐3) and rac‐Me₂Si(CMB)₂ZrMe₂ (rac‐4) by the reaction with AlMe₃, and then to [rac‐Me₂Si(CMB)₂ZrMe]⁺ (5⁺) cation by the reaction of the resulting mixtures with 2. The activities of propylene polymerizations by rac‐1/Al(i‐Bu)₃/2 system are dependent on the type and concentration of AlR₃, resulting in the order of activity: rac‐1/Al(i‐Bu)₃/2 > rac‐1/AlEt₃/2 > rac‐1/MAO ≫ rac‐1/AlMe₃/2 system. The bulkier isobutyl substituents make inactive catalytic species sterically unfavorable and give rise to more separated ion pairs so that the monomers can easily access to the active sites. The dependence of the maximum rate (R_{p, max}) on polymerization temperature (T_p) obtained by rac‐1/Al(i‐Bu)₃/2 system follows Arrhenius relation, and the overall activation energy corresponds to 0.34 kcal/mol. The molecular weight (MW) of the resulting isotactic polypropylene (iPP) is not sensitive to Al(i‐Bu)₃ concentration. The analysis of regiochemical errors of iPP shows that the chain transfer to Al(i‐Bu)₃ is a minor chain termination. The 1,3‐addition of propylene monomer is the main source of regiochemical sequence and the [mr] sequence is negligible, as a result the meso pentad ([mmmm]) values of iPPs are very high ([mmmm] > 94%). These results can explain the fact that rac‐1/Al(i‐Bu)₃/2 system keeps high activity over a wide range of [Al(i‐Bu)₃]/[Zr] ratio between 32 and 3,260. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1071–1082, 1999     

A DFT Quantum‐Chemical Study of the Structure of Precursors and Active Sites of Catalyst Based on 2,6‐Bis(imino)pyridyl Fe(II) Complexes

Summary: A DFT method has been applied for quantum‐chemical calculations of the molecular structure of charge‐neutral complex LFeMe(μMe)₂AlMe₂ which is formed in system LFeMe₂ + AlMe₃ (L = 2,6‐bis(imino)pyridyl). Calculations suggested the formation of highly polarized complex LFeMe(μMe)₂AlMe₂ ( II ) in system LFeMe₂ + AlMe₃, characterized by r(Fe μMe) = 3.70 Å and r(Al μMe) = 2.08 Å and deficient electron density on fragment [LFeMe]^Q (Q = +0.80 e). Polarization of the complex progresses with the bounding of two AlMe₃ molecules (complex LFeMe(μMe)₂AlMe₂ · 2AlMe₃ ( III )) and with replacement of AlMe₃ by MeAlCl₂ (complex LFeMe(μMe)₂AlCl₂ ( IV )). The activation energy of ethylene insertion into the Fe Me bond of these complexes has been calculated. It was found that the heat of π‐complex formation increases with increasing of polarization extent in the order II < III < IV . Activation energy of the insertion of coordinated ethylene into Fe Me bond decreases in the same order: II > III > IV .

Calculated model complex (NH₃)₃FeMe₂; tridentate bis(imino)pyridyl ligand was substituted by three coplanar NH₃ groups.     

Sekundäre Hydroxyalkylphosphane: Synthese und Charakterisierung mono‐, bis‐ und trisalkoxyphosphan‐substituierter Zirconiumkomplexe und des heterobimetallischen Dreikernkomplexes [Cp2Zr{O(CH2)3PHMes(AuCl)}2]

Secondary Hydroxyalkylphosphanes: Synthesis and Characterization of Mono‐, Bis‐ and Trisalkoxyphosphane‐substituted Zirconium Complexes and the Heterobimetallic Trinuclear Complex [Cp₂Zr{O(CH₂)₃PHMes(AuCl)}₂] The secondary hydroxyalkylphosphanes RPHCH₂OH [R = 2,4,6‐Me₃C₆H₂ (Mes) ( 1 ), 2,4,6‐ⁱPr₃C₆H₂ (Tipp) ( 2 )], 1‐AdPH‐2‐OH‐cyclo‐C₆H₁₀ ( 3 ) and RPH(CH₂)₃OH [R = Ph ( 4 ), Mes ( 5 ), Tipp ( 6 ), Cy ( 7 ), ^tBu ( 8 )] were obtained from primary phosphanes RPH₂ and formaldehyde ( 1 , 2 ) or from LiPHR and cyclohexene oxide ( 3 ) or trimethylene oxide ( 4 ‐ 8 ). Starting from 5 or 7 and [Cp^R₂ZrMe₂] [Cp^R = C₅EtMe₄ (Cp°), C₅H₅ (Cp), C₅MeH₄ (Cp′)], the monoalkoxyphosphane‐substituted zirconocene complexes [Cp^R₂Zr(Me){O(CH₂)₃PHMes}] [Cp^R = Cp° ( 9 ), Cp ( 10 )] were prepared. With [Cp^R₂ZrCl₂], the bisalkoxyphosphane‐substituted complexes [Cp′₂Zr{O(CH₂)₃PHMes}₂] ( 11 ) and [Cp₂Zr{O(CH₂)₃PHCy}₂] ( 12 ) are obtained, and with [Tp^RZrCl₃], the trisalkoxyphosphane‐substituted zirconium complexes [Tp^RZr{O(CH₂)₃PHMes}₃] [Tp^R = trispyrazolylborato (Tp) ( 13 ), Tp^R = tris(3,5‐dimethyl)pyrazolylborato (Tp*) ( 14 )] are prepared. The reaction of 5 with [AuCl(tht)] (tht = tetrahydrothiophene) yielded the mononuclear complex [AuCl{PHMes(CH₂)₃OH}] ( 15 ). The trinuclear complex [Cp₂Zr{O(CH₂)₃PHMes(AuCl)}₂] ( 16 ) was obtained from [Cp₂ZrCl₂] and 15 . Compounds 1 ‐ 16 were characterized spectroscopically (¹H‐, ³¹P‐, ¹³C‐NMR; IR; MS) and compound 2 also by crystal structure determination. The bis‐ and trisalkoxyphosphane‐substituted complexes 11‐14 and 16 were obtained as mixtures of two diastereomers which could not be separated.     

Metallocene‐mediated cationic ring‐opening polymerization of 2‐methyl‐ and 2‐phenyl‐oxazoline

The cationic ring‐opening polymerization of 2‐methyl‐2‐oxazoline and 2‐phenyl‐2‐oxazoline was efficiently used using bis(η⁵‐cyclopentadienyl)dimethyl zirconium, Cp₂ZrMe₂, or bis(η⁵‐tert‐butyl‐cyclopentadienyl)dimethyl hafnium in combination with either tris(pentafluorophenyl)borate or tetrakis(pentafluorophenyl)borate dimethylanilinum salt as initiation systems. The evolution of polymer yield, molecular weight, and molecular weight distribution with time was examined. In addition, the influence of the initiation system and the monomer on the control of the polymerization was studied. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 000: 000–000, 2011     

Preparation of functionalized montmorillonites and their application in supported zirconocene catalysts for ethylene polymerization

Ethylene polymerization was carried out with zirconocene catalysts supported on montmorillonite (or functionalized montmorillonite). The functionalized montmorillonite was from simple ion exchange of [CH₃O₂CCH₂NH₃]⁺ (MeGlyH⁺) ions with interlamellar cations of layered montmorillonites. The functionalized montmorillonites [high‐purity montmorillonite (MMT)‐MeGlyH⁺] had larger interlayer spacing (12.69 Å) than montmorillonites without treatment (9.65 Å). The zirconocene catalyst system [Cp₂ZrCl₂/methylaluminoxane (MAO)/MMT‐MeGlyH⁺] had much higher Zr loading and higher activities than those of other zirconocene catalyst systems (Cp₂ZrCl₂/MMT, Cp₂ZrCl₂/MMT‐MeGlyH⁺, Cp₂ZrCl₂/MAO/MMT, [Cp₂ZrCl]⁺[BF₄]/MMT, [Cp₂ZrCl]⁺[BF₄]^?/MMT‐MeGlyH⁺, [Cp₂ZrCl]⁺[BF₄]^?/MAO/MMT‐MeGlyH⁺, and [Cp₂ZrCl]⁺[BF₄]^?/MAO/MMT). The polyethylenes with good bulk density were obtained from the catalyst systems, particularly (Cp₂ZrCl₂/MAO/MMT‐MeGlyH⁺). MeGlyH⁺ and MAO seemed to play important roles for preparation of the supported zirconocenes and polymerization of ethylene. The difference in Zr loading and catalytic activity among the supported zirconocene catalysts is discussed. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1892–1898, 2002     

A DFT quantum‐chemical study on the structures and active sites of polymethylaluminoxane

The electronic structure and geometry of polymethylaluminoxane (MAO) [—Al(CH₃)O—]_n with different size (n = 4–12) have been studied using quantum‐chemical DFT (density functional theory) calculations. It has been found: 1) Starting from n = 6, the three‐dimensional oxo‐bridged (cage) structure of MAO is more stable than the cyclic structure. 2) Both for cage structure and for cyclic structure the Lewis acidity of Al atoms characterized by their net positive charge amplifies with increasing size of MAO (n). 3) Trimethylaluminium (AlMe₃) reacts with the cage structure of MAO with cleavage of an Al‐O dative bond and formation of acidic tri‐coordinated Al^v and basic di‐coordinated O^v atoms in the MAO molecule. Two molecules AlMe₃ are associated with acidic Al^v and basic O^v centers. As the MAO increases in size, the acidity of Al^v centers amplifies and the distance Al^v‐(AlMe₃) shortens; on the contrary, interaction of AlMe₃ with O^v centers weakens and the distance O^v‐(AlMe₃) increases with increasing n value. The total heat of Al₂Me₆ interaction with MAO (sum interaction of Al^v‐(AlMe₃) and O^v‐(AlMe₃)) noticeably decreases as the size of MAO increases (from 50.9 kcal/mol for n = 4 to 20.2 kcal/mol for n = 12). It is proposed that acidic Al^v and basic O^v centers formed in the cage structure of MAO interact with zirconocene yielding ‘cation‐like’ zirconium active centers.     

ZrIV‐ und TaV‐Komplexe mit methanoverbrückten Bis(aryloxy)‐Liganden

Zr^IV and Ta^V Complexes with Methano‐Bridged Bis(aryloxy) Ligands The bis(aryloxy) ligand precursor compounds bis(2‐trimethylsiloxy‐5‐tbutylphenyl)methane (L–SiMe₃) and its bromoderivative (2‐trimethylsiloxy‐3‐bromo‐5‐tbutylphenyl)(2′‐trimethylsiloxy‐5′‐tbutylphenyl)methane (L^Br–SiMe₃) are prepared in analogy to the corresponding calixarenes in excellent yields. X‐ray structure analysis for L^Br–SiMe₃: space group P2₁/c, a = 12.462(7), b = 10.466(6), c = 23.315(14) Å, β = 105.02(4)°, V = 2937(3) ų, Z = 4. L–SiMe₃ and L^Br–SiMe₃ react with Zr^IV and Ta^V chlorides in very good yields forming di‐ and trinuclear complexes. From the reaction of CpZrCl₃ with L^Br–SiMe₃ in the ratio of 3 : 2 a Zr₃ complex ( 7 ) is obtained, with one L^Br ligand only, which Zr atoms are bridged by a μ₃‐oxygen. The X‐ray structure analysis of 7 (space group R 3, a = 33.23(6), c = 24.47(8) Å, V = 23405(128) ų, Z = 18) additionally reveals that one phenolato oxygen atom of the L^Br ligand is terminally bound to a distorted tetragonal‐pyramidal coordinated Zr atom, while the second phenolato oxygen atom of the L^Br ligand forms a bridge to another Zr atom with a distorted octahedral coordination. The third Zr atom is also found in a distorted octahedral coordination mode. The reactions of L–SiMe₃ and L^Br–SiMe₃ with CpTaCl₄ and TaCl₅ yield dinuclear Ta complexes with a bridging bis(aryloxy) ligand. NMR spectroscopic data point out that the coordination of the bis(aryloxy) ligands in the Ta complexes very much resembles that in the Zr₃‐complex with one terminal and one bridging phenolato oxygen atom. The Zr₃ and the Ta complexes L^BrTa₂Cp₂Cl₆ and LTa₂Cl₈ were tested with respect to their catalytic properties in olefin polymerisation reactions in the presence of MAO.     

Formation of Octameric Methylaluminoxanes by Hydrolysis of Trimethylaluminum and the Mechanisms of Catalyst Activation in Single‐Site α‐Olefin Polymerization Catalysis

Hydrolysis of trimethylaluminum (TMA) leads to the formation of methylaluminoxanes (MAO) of general formula (MeAlO)_n(AlMe₃)_m. The thermodynamically favored pathway of MAO formation is followed up to n=8, showing the major impact of associated TMA on the structural characteristics of the MAOs. The MAOs bind up to five TMA molecules, thereby inducing transition from cages into rings and sheets. Zirconocene catalyst activation studies using model MAO co‐catalysts show the decisive role of the associated TMA in forming the catalytically active sites. Catalyst activation can take place either by Lewis‐acidic abstraction of an alkyl or halide ligand from the precatalyst or by reaction of the precatalyst with an MAO‐derived AlMe₂⁺ cation. Thermodynamics suggest that activation through AlMe₂⁺ transfer is the dominant mechanism because sites that are able to release AlMe₂⁺ are more abundant than Lewis‐acidic sites. The model catalyst system is demonstrated to polymerize ethene.     

Reactions of Me2Si(2‐Me‐4,5‐BenzInd)Zr(Cl)(NEt2) and Me2Si(2‐Me‐4,5‐BenzInd)ZrCl2 (BenzInd = benzindenyl) with trimethylaluminum and methylaluminumoxane: Correlation of spectroscopy and propene polymerizations

The activity of metallocene/methylaluminumoxane (MAO) catalysts in olefin polymerization is highly dependent on both the alkylation and activation of the complexes. The leaving ligands have an important role in the complex activation, influencing the activity of the system. The aim of this work was to study the reactions of complexes Me₂Si(2‐Me‐4,5‐BenzInd)₂ZrCl₂ ( A ; BenzInd = benzindenyl) and Me₂Si(2‐Me‐4,5‐BenzInd)₂Zr(Cl)(NEt₂) ( B ) with trimethylaluminum (TMA) and MAO. The reaction kinetics and products were studied by both ultraviolet–visible and NMR spectroscopy. In addition, the polymerization behavior of the different species was investigated in propene polymerizations. Complex B was more easily monomethylated by TMA than complex A and resulted in L₂Zr(Me)(NR₂)‐type species. Monomethylation of the complexes before polymerization enhanced the polymerization activity of both complexes. When complexes A and B reacted with MAO, similar cationic species were formed, giving equal polymerization activities. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6455–6464, 2005     

Methylalumoxane (MAO)-Derived MeMAO− Anions in Zirconocene-Based Polymerization Catalyst Systems – A UV-Vis Spectroscopic Study

Reaction of Me₂Si(Ind)₂ZrCl₂ with excess methylalumoxane (MAO) gives rise to ion pairs containing zirconocenium cations of the type [Me₂Si(Ind)₂ZrMe]⁺ in contact with two types of anions, MeMAO _A ⁻ and MeMAO _B ⁻, which differ in their coordinative strengths: More strongly coherent contact-ion pairs [Me₂Si(Ind)₂ ZrMe^+..MeMAO _B ⁻] are converted by a sufficiently high excess of MAO to more easily separable contact-ion pairs [Me₂Si(Ind)₂ZrMe^+..MeMAO _A ⁻], which react with AlMe₃ to form the outer-sphere ion pairs [Me₂Si(Ind)₂Zr(µ-Me)₂AlMe₂]⁺ MeMAO _A ⁻, and are likely to be required also for the formation of the olefin-containing reaction complexes responsible for catalytic activity.     

Surface chemistry of selected supported metallocene catalysts studied by DR‐FTIR,CPMAS NMR,and XPS techniques

Two supported metallocene catalysts (CS 1: PQ 3030/MAO/Cp₂ZrCl₂ and CS 2: PQ 3030‐BuGeCl₃/MAO/Cp₂ ZrCl₂) were prepared by sequentially loading MAO and Cp₂ZrCl₂ on partially dehydroxylated silica PQ 3030. In catalyst CS 2, ⁿBuGeCl₃ was used to functionalize the silica. These catalysts were characterized by DR‐FTIR spectroscopy, CPMAS NMR spectroscopy, and XPS. Their catalytic performance was evaluated by polymerizing ethylene using the MAO cocatalyst and characterizing the resulting polymers by GPC. Both catalysts produced two metallocenium cations (Cation 1: [Cp₂ZrCl]⁺ and Cation 2: [Cp₂ZrMe]⁺) with comparable equilibrium concentrations and showed varying solid‐state electronic environments. The modified supports (PQ 3030/MAO and PQ 3030‐BuGeCl₃/MAO) acted as weakly coordinating polyanions and stabilized the above cations. BuGeCl₃ did not affect the solid‐state electronic environment. However, it increased the surface cocatalyst to catalyst molar ratio (Al:Zr), acted as a spacer, increased catalyst activity, and enhanced chain‐transfer reactions. The separately fed MAO cocatalyst shifted the equilibrium between Cation 1 and Cation 2 toward the right. Consequently, more Cation 2 was generated, which acted as the effective and active single‐site catalytic species producing monomodal PDI. Copyright © 2006 John Wiley & Sons, Ltd.     

Triisobutylaluminum as cocatalyst for zirconocenes. II. Triisobutylaluminum as a component of a cocatalyst system and as an effective cocatalyst for olefin polymerization derived from dimethylated zirconocenes

An investigation of the catalytic behavior of the dimethylated zirconocenes Me₂SiCp*N^tBuZrMe₂ [Cp* = C₅(CH₃)₄; 1Me ], Me₂SiCp₂ZrMe₂ ( 2Me ), Cp₂ZrMe₂ ( 3Me ), Ind₂ZrMe₂ ( 4Me ), Me₂SiInd₂ZrMe₂ ( 5Me ), Et(2-MeInd)₂ZrMe₂ ( 6Me ), and Me₂Si(2-MeInd)₂ZrMe₂ ( 7Me ) with the combined activator triisobutylaluminum (TIBA)/CPh₃B(C₆F₅)₄ (Al/Zr = 250; B/Zr = 1) in ethylene polymerizations at increased monomer pressures (5–11 bar, 30 °C) was carried out. Sterically opened zirconocenes in ternary catalysts gave rise to active species effective in the formation of low molecular weight polyethylenes (PEs). These active species tended to increase the PE molecular weight [ 1Me (2100) < 2Me (20,000) < 5Me (89,000) < 3Me (94,500)] under similar conditions. PE obtained with 4Me showed a bimodal gel permeation chromatography curve with a 64% peak area [weight-average molecular weight (M_w) = 43,000] and a 36% peak area (M_w = 255,000). The increase in sterical demands from the zirconocenes was also demonstrated by the reduction of the chain transfer to monomer, the reinsertion of vinyl-ended PE chains, and their ability for isomerization. These reactions were most pronounced for the zirconocenes 1Me and 2Me . The active species responsible for the formation of low molecular weight PEs deactivated quickly. The zirconocenes 6Me , 7Me , and (2-PhInd)₂ZrMe₂ ( 8Me ) bearing substituent at the 2-position of the indenyl ring was activated with TIBA alone, yielding active species effective in ethylene and propylene polymerizations. PEs formed with 6Me – 8Me complexes activated with TIBA had high molecular weights. An increase in the Al/Zr ratio in the catalytic system 8Me /TIBA from 50 to 300 led to an enhancement of the molecular weight of polypropylene (PP) samples from oligomeric products to an viscosity-average molecular weight of 220,000. The increase in the molecular weights of PPs with an increase in the propylene concentration was also observed. An analysis of the catalytic performance of the 8Me /TIBA system showed first-order dependency of the initial polymerization rates on the TIBA concentration and close to second-order dependency on propylene. The second-order dependency on the monomer concentration is explained in terms of the monomer participation in the initiation step of the polymerization reaction. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1915–1930, 2001     

Mechanism of olefin polymerization by a soluble zirconium catalyst

A mechanistic study has been carried out on the homogeneous olefin polymerization/oligomerization catalyst formed from Cp₂ZrMe₂ and methylaluminoxane, (MeAlO)_x, in toluene. Formal transfer of CH₃ from Zr to Al yields low concentrations of Cp₂ZrMe⁺ solvated by [(Me₂AlO)_y(MeAlO)_x−y]_y. The cationic Zr species initiates ethylene oligomerization by olefin coordination followed by insertion into the Zr–CH₃ bond. Chain transfer occurs by one of two competing pathways. The predominant one involves exchange of Cp₂Zr–P⁺ (P=growing ethylene oligomer) with Al–CH₃ to produce another Cp₂ZrMe⁺ initiator plus an Al-bound oligomer. Terminal Al–C bonds in the latter are ultimately cleaved on hydrolytic workup to produce materials with saturated end groups. Concomitant chain transfer occurs by sigma bond metathesis of Cp₂Zr–P⁺ with ethylene. Metathesis results in cleavage of the Zr–C bond of the growing oligomer to produce materials also having saturated end groups; and a new initiating species, Cp₂Zr-CHCH₂⁺. The two chain transfer pathways afford structurally different oligomers distinguishable by carbon number and end group structure. Oligomers derived from the Cp₂ZrMe⁺ channel are C_n (n=odd) alkanes; those derived from Cp₂Zr–CHCH₂⁺ are terminally mono-unsaturated C_n (n=even) alkenes. Chain transfer by beta hydride elimination is detectable but relatively insignificant under the conditions employed. Propylene and 1-hexene react similarly but beta hydride elimination is the predominant chain transfer step. The initial Zr-alkyl species produces a Cp₂ZrH⁺ complex that is the principle chain initiator. Chain transfer is fast relative to propagation and the products are low molecular weight oligomers.     

Ethylene polymerization catalyzed by metallocene/methylaluminoxane systems: quantum-mechanical study on the role of olefin separated ion pairs (OSIP) in the polymerization mechanism

DFT (density-functional theory) calculations were performed to investigate the thermodynamics of formation of Olefin Separated Ion Pairs (OSIP) Cp₂MtCH₃⁺/C₂H₄/Cl₂Al[O(AlMe₃)AlHMe] (Cp = η₅-C₅H₅, Mt = Ti, Zr, Me = CH₃) from ethylene and Cp₂MtMe · Cl₂Al[O(AlMe₃)AlHMe]₂, a model of adduct produced by metallocence/methylaluminoxane (MAO) systems for olefin polymerization. The results account for the high cocatalytic activity of MAO and show that titanium complexes are potentially more active than zirconium homologues, as confirmed by low temperature polymerization tests.