Ionization of Cp2ZrMe2 and Lewis Bases by Methylaluminoxane: Computational Insights

The interactions of the Lewis bases CO, octamethyltrisiloxane (OMTS) and 2,2’-bipyridine (bipy) with a sheet model for the principal activator (MeAlO)₁₆(Me₃Al)₆ (16,6) in hydrolytic methylaluminoxane (MAO) were investigated by DFT. These studies reveal that OMTS and bipy form adducts with Me₃Al prior to methide abstraction by 16,6 to form the ion-pairs [Me₂Al(κ²-L)][ 16,6 ] ( 5 : L=OMTS, 6 : L=bipy, [ 16,6 ]⁻=[(MeAlO)₁₆(Me₃Al)₆ Me]⁻) while CO simply binds to a reactive edge site without ionization. The binding and activation of Cp₂ZrMe₂ with 16,6 to form both neutral adducts 1 Cp₂ZrMe₂ ⋅ 16,6 and contact ion-pairs 4 and 7 , both with formula [Cp₂ZrMe][μ-Me(MeAlO)₁₆(Me₃Al)₆], featuring terminal and chelated MAO-anions, respectively was studied by DFT. The displacement of the anion with either excess Cp₂ZrMe₂ or Me₃Al was also studied, forming outer-sphere ion-pairs [(Cp₂ZrMe)₂μ-Me][ 16,6 ] ( 2 ) and [Cp₂Zr(μ-Me)₂AlMe₂][ 16,6 ] ( 3 ). The theoretical NMR spectra of these species were compared to experimental spectra of MAO and Cp₂ZrMe₂ and found to be in good agreement with the reported data and assignments. These studies confirm that 16,6 is a very suitable model for the activators present in MAO but highlight the difficulty in accurately calculating thermodynamic quantities for molecules in this size regime.     

Cages versus Sheets: A Critical Comparison in the Size Range Expected for Methylaluminoxane (MAO)

New cage models (MeAlO)_n(Me₃Al)_m (n=16, m=6 or 7) isomeric with previously reported sheet models for the principle activator found in hydrolytic MAO (h-MAO) are compared at M06-2X and MN15 levels of theory using density functional theory with respect to their thermodynamic stability. Reactivity of the neutrals or corresponding anions with formula [(MeAlO)₁₆(Me₃Al)₆Me]⁻ towards chlorination, and loss of Me₃Al is explored while reactivity of the neutrals towards formation of contact- and outer-sphere ion pairs from Cp₂ZrMe₂ and Cp₂ZrMeCl is examined. The results suggest on balance that a cage model for this activator is less consistent with experiment than an isomeric sheet model, although the latter are more stable based on free energy.     

A DFT Quantum‐Chemical Study of Ion‐Pair Formation for the Catalyst Cp2ZrMe2 /MAO

A process of ion‐pair formation in the system Cp₂ZrMe₂/methylaluminoxane (MAO) has been studied by means of density functional theory quantum‐chemical calculations for MAOs with different structures and reactive sites. An interaction of Cp₂ZrMe₂ with a MAO of the composition (AlMeO)₆ results in the formation of a stable molecular complex of the type Al₅Me₆O₅Al(Me)O–Zr(Me)Cp₂ with an equilibrium distance r(Zr–O) of 2.15 Å. The interaction of Cp₂ZrMe₂ with “true” MAO of the composition (Al₈Me₁₂O₆) proceeds with a tri‐coordinated aluminum atom in the active site (OAlMe₂) and yields the strongly polarized molecular complex or the μ‐Me‐bridged contact ion pair ( d ) [Cp₂(Me)Zr(μMe)Al≡MAO] with the distances r(Zr–μMe) = 2.38 Å and r(Al–μMe) = 2.28 Å. The following interaction of the μ‐Me contact ion pair ( d ) with AlMe₃ results in a formation of the trimethylaluminum (TMA)‐separated ion pair ( e ) [Cp₂Zr(μMe)₂AlMe₂]⁺–[MeMAO]^– with r[Zr–(MeMAO)] equal to 4.58 Å. The calculated composition and structure of ion pairs ( d ) and ( e ) are consistent with the ¹³C NMR data for the species detected in the Cp₂ZrMe₂/MAO system. An interaction of the TMA‐separated ion pair ( e ) with ethylene results in the substitution of AlMe₃ by C₂H₄ in a cationic part of the ion pair ( e ), and the following ethylene insertion into the Zr–Me bond. This reaction leads to formation of ion pair ( f ) of the composition [Cp₂ZrCH₂CH₂CH₃]⁺–[Me‐MAO]^– named as the propyl‐separated ion pair. Ion pair ( f ) exhibits distance r[Zr–(MeMAO)] = 3.88 Å and strong C_γ‐agostic interaction of the propyl group with the Zr atom. We suppose this propyl‐separated ion pair ( f ) to be an active center for olefin polymerization.     

Spectroscopic Studies of Synthetic Methylaluminoxane: Structure of Methylaluminoxane Activators

Hydrolysis of trimethylaluminum (Me₃Al) in polar solvents can be monitored by electrospray ionization mass spectrometry (ESI-MS) using the donor additive octamethyltrisiloxane [(Me₃SiO)₂SiMe₂, OMTS]. Using hydrated salts, hydrolytic methylaluminoxane (h-MAO) features different anion distributions, depending on the conditions of synthesis, and different activator contents as measured by NMR spectroscopy. Non-hydrolytic MAO was prepared using trimethylboroxine. The properties of this material, which contains incorporated boron, differ significantly from h-MAO. In the case of MAO prepared by direct hydrolysis, oligomeric anions are observed to rapidly form, and then more slowly evolve into a mixture dominated by an anion with m/z 1375 with formula [(MeAlO)₁₆(Me₃Al)₆Me]⁻. Theoretical calculations predict that sheet structures with composition (MeAlO)_n(Me₃Al)_m are favoured over other motifs for MAO in the size range suggested by the ESI-MS experiments. A possible precursor to the m/z 1375 anion is a local minimum based on the free energy released upon hydrolysis of Me₃Al.     

Copolymerization of ethylene with bicyclo[2.2.1]hept-5-ene-2-methanol: A facile route to hydroxyl functional poly(ethylene)s

A direct and efficient route to the synthesis of hydroxyl functional polyethylene was identified by copolymerization of ethylene with bicyclo[2.2.1]hept-5-ene-2-methanol prereacted with trimethylaluminium using the catalyst system metallocene/MAO. Copolymerization studies were conducted using three metallocenes, namely, Cp₂ZrCl₂, Et(ind)₂ZrCl₂ and Me₂SiCp₂ZrCl₂ the last one of which gave a copolymer containing as much as 6.2 mol-% of alcohol. The effect of the Al/Zr ratio as well as of temperature was studied. The copolymers were characterized by means of ¹H NMR, differential scanning calorimetry, and intrinsic viscosity measurements.     

A novel zirconocene/ultradispersed diamond black powder supported catalytic system for ethylene polymerization

A novel carrier of ultradispersed diamond black powder (UDDBP) was used to support metallocene catalyst. Al₂O₃ was also used as carrier in order to compare with UDDBP. Supported catalysts for ethylene polymerization were synthesized by two different reaction methods. One way was direct immobilization of the metallocene on the support, the other was adsorption of MAO onto the support followed by addition of the metallocene. Four supported catalysts Cp₂ZrCl₂/UDDBP, Cp₂ZrCl₂/Al₂O₃, Cp₂ZrCl₂/MAO/UDDBP and Cp₂ZrCl₂/Al₂O₃/MAO were obtained. The content of the zirconium in the supported catalyst was determined by UV spectroscopy. The activity of the ethylene polymerization catalyzed by supported catalyst was investigated. The influence of Al/Zr molar ratio and polymerization temperature on the activity was discussed. The polymerization rate was also observed.     

Mechanistic aspects of the olefin polymerization with metallocene catalysts

With C₁-, C₂- or C_s-symmetric metallocenes, different intermediates and types of copolymers can be obtained from randomly distributed to alternating structures. Substitution of the Cp-ring in [Me₂C-(tert-Bu Cp)(Flu)]ZrCl₂ yields ethene/norbornene copolymers with an alternating structure, because the rigid norbornene can only be inserted from the open side of the metallocene. By variation of the polymerization parameters, copolymers with glass transition temperatures above 180°C and molecular weights > 100 000 are synthesized. By supporting different metallocenes on a silica/methylaluminoxane (MAO) carrier the deactivation reaction under electron and hydrogen transfer can be suppressed. This is proved for different Al/Zr ratios when trimethylaluminum (TMA) is used as cocatalyst by the lack of methane evolution by metallocenes and by near independence of the polymerization activity on the prereaction time, after reaching maximum activity. Aluminumalkyls and MAO leach Cp₂ZrCl₂ from the carrier, the leached metallocene is only active in polymerization by adding MAO.     

Mechanism of olefin polymerization by a soluble zirconium catalyst

A mechanistic study has been carried out on the homogeneous olefin polymerization/oligomerization catalyst formed from Cp₂ZrMe₂ and methylaluminoxane, (MeAlO)_x, in toluene. Formal transfer of CH₃ from Zr to Al yields low concentrations of Cp₂ZrMe⁺ solvated by [(Me₂AlO)_y(MeAlO)_x−y]_y. The cationic Zr species initiates ethylene oligomerization by olefin coordination followed by insertion into the Zr–CH₃ bond. Chain transfer occurs by one of two competing pathways. The predominant one involves exchange of Cp₂Zr–P⁺ (P=growing ethylene oligomer) with Al–CH₃ to produce another Cp₂ZrMe⁺ initiator plus an Al-bound oligomer. Terminal Al–C bonds in the latter are ultimately cleaved on hydrolytic workup to produce materials with saturated end groups. Concomitant chain transfer occurs by sigma bond metathesis of Cp₂Zr–P⁺ with ethylene. Metathesis results in cleavage of the Zr–C bond of the growing oligomer to produce materials also having saturated end groups; and a new initiating species, Cp₂Zr-CHCH₂⁺. The two chain transfer pathways afford structurally different oligomers distinguishable by carbon number and end group structure. Oligomers derived from the Cp₂ZrMe⁺ channel are C_n (n=odd) alkanes; those derived from Cp₂Zr–CHCH₂⁺ are terminally mono-unsaturated C_n (n=even) alkenes. Chain transfer by beta hydride elimination is detectable but relatively insignificant under the conditions employed. Propylene and 1-hexene react similarly but beta hydride elimination is the predominant chain transfer step. The initial Zr-alkyl species produces a Cp₂ZrH⁺ complex that is the principle chain initiator. Chain transfer is fast relative to propagation and the products are low molecular weight oligomers.     

Hydrogen transfer reactions of supported metallocene catalysts

The evolution of methane from methylaluminoxane (MAO) solutions is enhanced in the presence of homogeneous metallocenes. This reaction serves as a model for the deactivation of metallocene catalysts. By supporting different metallocenes on a silica/MAO carrier the deactivation reaction by alpha-hydrogen transfer among metallocene active sites and aluminum alkyls can be suppressed. The suppression of alpha-hydrogen transfer is proven for different Al/Zr ratios and by near independence of the polymerization activity on the catalyst aging time, after reaching maximum activity. Aluminum alkyls and MAO leach Cp₂ZrCl₂ from the carrier, the leached metallocene is only active in polymerization if MAO is present.     

Surface chemistry of selected supported metallocene catalysts studied by DR‐FTIR,CPMAS NMR,and XPS techniques

Two supported metallocene catalysts (CS 1: PQ 3030/MAO/Cp₂ZrCl₂ and CS 2: PQ 3030‐BuGeCl₃/MAO/Cp₂ ZrCl₂) were prepared by sequentially loading MAO and Cp₂ZrCl₂ on partially dehydroxylated silica PQ 3030. In catalyst CS 2, ⁿBuGeCl₃ was used to functionalize the silica. These catalysts were characterized by DR‐FTIR spectroscopy, CPMAS NMR spectroscopy, and XPS. Their catalytic performance was evaluated by polymerizing ethylene using the MAO cocatalyst and characterizing the resulting polymers by GPC. Both catalysts produced two metallocenium cations (Cation 1: [Cp₂ZrCl]⁺ and Cation 2: [Cp₂ZrMe]⁺) with comparable equilibrium concentrations and showed varying solid‐state electronic environments. The modified supports (PQ 3030/MAO and PQ 3030‐BuGeCl₃/MAO) acted as weakly coordinating polyanions and stabilized the above cations. BuGeCl₃ did not affect the solid‐state electronic environment. However, it increased the surface cocatalyst to catalyst molar ratio (Al:Zr), acted as a spacer, increased catalyst activity, and enhanced chain‐transfer reactions. The separately fed MAO cocatalyst shifted the equilibrium between Cation 1 and Cation 2 toward the right. Consequently, more Cation 2 was generated, which acted as the effective and active single‐site catalytic species producing monomodal PDI. Copyright © 2006 John Wiley & Sons, Ltd.     

ESR studies on oxidation state of titanocene and zirconocene catalysts

An on‐line electron spin resonance (ESR) technique was applied to investigate the oxidation states of the metallocene catalysts CpTiCl₃, CpZrCl₃, Cp₂TiCl₂, and Cp₂ZrCl₂. These metallocene catalysts were activated by modified methylaluminoxane (MMAO). It was found that the titanocene catalysts (CpTiCl₃ and Cp₂TiCl₂) were readily reduced to the trivalent state while the zirconocene catalysts (CpZrCl₃ and Cp₂ZrCl₂) were quite stable with respect to reduction. The concentrations of the trivalent species Ti(III) and Zr(III) showed linear relationships with the concentrations of metallocene catalyst precursors. However, their slopes were always smaller than unity indicating the existence of bimetallic interactions of the active sites. The ESR detectable Ti(III) and Zr(III) concentrations initially increased with the MAO/catalyst ratio and then leveled off after an 800–1000 Al/catalyst molar ratio. The deactivation processes were followed as a function of aging time over a range of temperature (25–100°C). The decay curves strongly depended on aging temperature with higher temperature giving faster decay rates. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1465–1472, 1999     

Are Methylaluminoxane Activators Sheets?

Density functional theory calculations on neutral sheet models for methylaluminoxane (MAO) indicate that these structures, containing 5-coordinate and 4-coordinate Al, are likely precursors to ion-pairs seen during the hydrolysis of trimethylaluminum (Me₃Al) in the presence of donors such as octamethyltrisiloxane (OMTS). Ionization by both methide ([Me]⁻) and [Me₂Al]⁺ abstraction, involving this donor, were studied by polarizable continuum model calculations in fluorobenzene (PhF) and o-difluorobenzene (DFB) media. These studies suggest that low MW, 5-coordinate sheets ionize by [Me₂Al]⁺ abstraction, while [Me]⁻ abstraction from Me₃Al-OMTS is the likely process for higher MW 4-coordinate sheets. Further, comparison of anion stabilities per mole of aluminoxane repeat unit (MeAlO)_n, suggest that anions such as [(MeAlO)₇(Me₃Al)₄Me]⁻=[ 7,4 ]⁻ are especially stable compared to higher homologues, even though their neutral precursors are unstable.     

Synthesis and characterization of ethylene‐propylene‐1‐pentene terpolymers

Ethylene (E), propylene (P), and 1‐pentene (A) terpolymers differing in monomer composition ratio were produced, using the metallocenes rac‐ethylene bis(indenyl) zirconium dichloride/methylaluminoxane (rac‐Et(Ind)₂ZrCl₂/MAO), isopropyl bis(cyclopentadienyl)fluorenyl zirconium dichloride/methylaluminoxane (Me₂C(Cp)(Flu)ZrCl₂/MAO, and bis(cyclopentadienyl)zirconium dichloride, supported on silica impregnated with MAO (Cp₂ZrCl₂/MAO/SiO₂/MAO) as catalytic systems. The catalytic activities at 25 °C and normal pressure were compared. The best result was obtained with the first catalyst. A detailed study of ¹³C NMR chemical shifts, triad sequences distributions, monomer‐average sequence lengths, and reactivity ratios for the terpolymers is presented. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 947–957, 2008     

Solution Structure and Reactivity with Metallocenes of AlMe2F: Mimicking Cation–Anion Interactions in Metallocenium–Methylalumoxane Inner‐Sphere Ion Pairs

The solution structure of AlMe₂F and its reactivity with a prototypical ansa‐metallocene have been investigated by advanced NMR techniques, in an attempt to indirectly shed some light on the structure and working principles of methylalumoxane (MAO) mixtures in olefin polymerization. In solution, AlMe₂F gives rise to a complex equilibrium of oligomeric species, including a heterocubane [(Me₂Al)₄F₄] tetramer, resembling the behavior of MAO. This complex mixture reacts with (ETH)ZrMe₂ (ETH=rac ‐[ethylenebis(4,5,6,7‐tetrahydro‐1‐indenyl)]) to afford [(ETH)ZrMe^δ+(μ‐F)(AlMe₂F)_nAlMe₃^δ−] inner‐sphere ion pairs through successive insertions/deinsertions of AlMe₂F units into the Zr⋅⋅⋅(μ‐F) bond.     

Reactions of methylaluminoxane and trimethylaluminum with zirconium and titanium tetracyclopentadienyl derivatives

Gas volumometry, gas chromatography, mass spectrometry, and ESR were used to study reactions of methylaluminoxane (MAO) and Me₃Al with Cp₄Zr, Cp₄Ti, and 2,2,6,6-tetra-methylpiperidine-1-oxyl (TEMPO). It was shown that the reaction is accompanied by evolution of methane, whose amount exceeds the initial concentration of the starting metallocene or free radical by a few hundred times, but in all the cases is no more than 15% of the starting amount of the Me??Al fragments in the organoaluminum compound. Metal-centered radicals were detected by ESR in the systems with Zr and Ti metallocene derivatives. Mechanism of the observed reactions is discussed.     

Methylalumoxane (MAO)-Derived MeMAO− Anions in Zirconocene-Based Polymerization Catalyst Systems – A UV-Vis Spectroscopic Study

Reaction of Me₂Si(Ind)₂ZrCl₂ with excess methylalumoxane (MAO) gives rise to ion pairs containing zirconocenium cations of the type [Me₂Si(Ind)₂ZrMe]⁺ in contact with two types of anions, MeMAO _A ⁻ and MeMAO _B ⁻, which differ in their coordinative strengths: More strongly coherent contact-ion pairs [Me₂Si(Ind)₂ ZrMe^+..MeMAO _B ⁻] are converted by a sufficiently high excess of MAO to more easily separable contact-ion pairs [Me₂Si(Ind)₂ZrMe^+..MeMAO _A ⁻], which react with AlMe₃ to form the outer-sphere ion pairs [Me₂Si(Ind)₂Zr(µ-Me)₂AlMe₂]⁺ MeMAO _A ⁻, and are likely to be required also for the formation of the olefin-containing reaction complexes responsible for catalytic activity.     

H-, C-NMR and ethylene polymerization studies of zirconocene/MAO catalysts: effect of the ligand structure on the formation of active intermediates and polymerization kinetics

Using ¹H- and ¹³C-NMR spectroscopies, cationic intermediates formed by activation of L₂ZrCl₂ with methylaluminoxane (MAO) in toluene were monitored at Al/Zr ratios from 50 to 1000 (L₂ are various cyclopentadienyl (Cp), indenyl (Ind) and fluorenyl (Flu) ligands). The following catalysts were studied: (Cp-R)₂ZrCl₂ (R=Me, 1,2-Me₂, 1,2,3-Me₃, 1,2,4-Me₃, Me₄, Me₅, n-Bu, t-Bu), rac-ethanediyl(Ind)₂ZrCl₂, rac-Me₂Si(Ind)₂ZrCl₂, rac-Me₂Si(1-Ind-2-Me)₂ZrCl₂, rac-ethanediyl(1-Ind-4,5,6,7-H₄)₂ZrCl₂, (Ind-2-Me)₂ZrCl₂, Me₂C(Cp)(Flu)ZrCl₂, Me₂C(Cp-3-Me)(Flu)ZrCl₂ and Me₂Si(Flu)₂ZrCl₂. Correlations between spectroscopic and ethene polymerization data for catalysts (Cp-R)₂ZrCl₂/MAO (R=H, Me, 1,2-Me₂, 1,2,3-Me₃, 1,2,4-Me₃, Me₄, Me₅, n-Bu, t-Bu) and rac-Me₂Si(Ind)₂ZrCl₂ were established. The catalysts (Cp-R)₂ZrCl₂/AlMe₃/CPh₃⁺B(C₆F₅)₄⁻ (R=Me, 1,2-Me₂, 1,2,3-Me₃, 1,2,4-Me₃, Me₄, n-Bu, t-Bu) were also studied for comparison of spectroscopic and polymerization data with MAO-based systems. Complexes of type (Cp-R)₂ZrMe⁺←Me⁻-Al≡MAO (IV) with different [Me-MAO]⁻ counteranions have been identified in the (Cp-R)₂ZrCl₂/MAO (R=n-Bu, t-Bu) systems at low Al/Zr ratios (50-200). At Al/Zr ratios of 500-1000, the complex [L₂Zr(μ-Me)₂AlMe₂]⁺[Me-MAO]⁻ (III) dominates in all MAO-based reaction systems studied. Ethene polymerization activity strongly depends on the Al/Zr ratio (Al/Zr=200-1000) for the systems (Cp-R)₂ZrCl₂/MAO (R=H, Me, n-Bu, t-Bu), while it is virtually constant in the same range of Al/Zr ratios for the catalytic systems (Cp-R)₂ZrCl₂/MAO (R=1,2-Me₂, 1,2,3-Me₃, 1,2,4-Me₃, Me₄) and rac-Me₂Si(Ind)₂ZrCl₂/MAO. The data obtained are interpreted on assumption that complex III is the main precursor of the active centers of polymerization in MAO-based systems.     

Borane chain transfer reaction in olefin polymerization using trialkylboranes as chain transfer agents

This article discusses a new borane chain transfer reaction in olefin polymerization that uses trialkylboranes as a chain transfer agent and thus can be realized in conventional single site polymerization processes under mild conditions. Commercially available triethylborane (TEB) and synthesized methyl‐B‐9‐borabicyclononane (Me‐B‐9‐BBN) were engaged in metallocene/MAO [depleted of trimethylaluminum (TMA)]‐catalyzed ethylene (Cp₂ZrCl₂ and rac‐Me₂Si(2‐Me‐4‐Ph)₂ZrCl₂ as a catalyst) and styrene (Cp*Ti(OMe)₃ as catalyst) polymerizations. The two trialkylboranes were found—in most cases—able to initiate an effective chain transfer reaction, which resulted in hydroxyl (OH)‐terminated PE and s‐PS polymers after an oxidative workup process, suggesting the formation of the B‐polymer bond at the polymer chain end. However, chain transfer efficiencies were influenced substantially by the steric hindrances of both the substituent on the trialkylborane and that on the catalyst ligand. TEB was more effective than TMA in ethylene polymerization with Cp₂ZrCl₂/MAO, whereas it became less effective when the catalyst changed to rac‐Me₂Si(2‐Me‐4‐Ph)₂ZrCl₂. Both TEB and Me‐B‐9‐BBN caused an efficient chain transfer in the Cp₂ZrCl₂/MAO‐catalyzed ethylene polymerization; nevertheless, Me‐B‐9‐BBN failed in vain with rac‐Me₂Si(2‐Me‐4‐Ph)₂ZrCl₂/MAO. In the case of styrene polymerization with Cp*Ti(OMe)₃/MAO, thanks to the large steric openness of the catalyst, TEB exhibited a high efficiency of chain transfer. Overall, trialkylboranes as chain transfer agents perform as well as B? H‐bearing borane derivatives, and are additionally advantaged by a much milder reaction condition, which further boosts their applicability in the preparation of borane‐terminated polyolefins. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3534–3541, 2010     

Hydridoorganostannylene Coordination: Group 4 Metallocene Dichloride Reduction in Reaction with Organodihydridostannate Anions

Organodihydridoelement anions of germanium and tin were reacted with metallocene dichlorides of Group 4 metals Ti, Zr and Hf. The germate anion [Ar*GeH₂]⁻ reacts with hafnocene dichloride under formation of the substitution product [Cp₂Hf(GeH₂Ar*)₂]. Reaction of the organodihydridostannate with metallocene dichlorides affords the reduction products [Cp₂M(SnHAr*)₂] (M=Ti, Zr, Hf). Abstraction of a hydride substituent from the titanium bis(hydridoorganostannylene) complex results in formation of cation [Cp₂M(SnAr*)(SnHAr*)]⁺ exhibiting a short Ti–Sn interaction. (Ar*=2,6-Trip₂C₆H₃, Trip=2,4,6-triisopropylphenyl).     

Preparation of functionalized montmorillonites and their application in supported zirconocene catalysts for ethylene polymerization

Ethylene polymerization was carried out with zirconocene catalysts supported on montmorillonite (or functionalized montmorillonite). The functionalized montmorillonite was from simple ion exchange of [CH₃O₂CCH₂NH₃]⁺ (MeGlyH⁺) ions with interlamellar cations of layered montmorillonites. The functionalized montmorillonites [high‐purity montmorillonite (MMT)‐MeGlyH⁺] had larger interlayer spacing (12.69 Å) than montmorillonites without treatment (9.65 Å). The zirconocene catalyst system [Cp₂ZrCl₂/methylaluminoxane (MAO)/MMT‐MeGlyH⁺] had much higher Zr loading and higher activities than those of other zirconocene catalyst systems (Cp₂ZrCl₂/MMT, Cp₂ZrCl₂/MMT‐MeGlyH⁺, Cp₂ZrCl₂/MAO/MMT, [Cp₂ZrCl]⁺[BF₄]/MMT, [Cp₂ZrCl]⁺[BF₄]^?/MMT‐MeGlyH⁺, [Cp₂ZrCl]⁺[BF₄]^?/MAO/MMT‐MeGlyH⁺, and [Cp₂ZrCl]⁺[BF₄]^?/MAO/MMT). The polyethylenes with good bulk density were obtained from the catalyst systems, particularly (Cp₂ZrCl₂/MAO/MMT‐MeGlyH⁺). MeGlyH⁺ and MAO seemed to play important roles for preparation of the supported zirconocenes and polymerization of ethylene. The difference in Zr loading and catalytic activity among the supported zirconocene catalysts is discussed. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1892–1898, 2002