Electromagnetic interference shielding effectiveness and microwave absorption properties of thermoplastic polyurethane/montmorillonite‐polypyrrole nanocomposites

In this work, thermoplastic polyurethane‐filled montmorillonite‐polypyrrole (TPU/Mt‐PPy) was prepared through melt mixing process for using in electromagnetic shielding applications. The effect of conducting filler content and type, sample thickness, and X‐band frequency range on the electromagnetic interference shielding effectiveness (EMI SE) and EMI attenuation mechanism was investigated. A comparative study of electrical and microwave absorption properties of TPU/Mt‐PPy nanocomposites and TPU/PPy blends was also reported. The total EMI SE average and electrical conductivity of all Mt‐PPy.Cl or Mt‐PPy.DBSA nanocomposites are higher than those found for TPU/PPy.Cl and TPU/PPy.DBSA blends. This behavior was attributed to the higher aspect ratio and better dispersion of the nanostructured Mt‐PPy when compared with neat PPy. Moreover, the presence of Mt‐PPy into TPU matrix increases absorption loss (SE_A) mechanism, contributing to increase EMI SE. The total EMI SE values of nanocomposites containing 30 wt% of Mt‐PPy.DBSA with 2 and 5 mm thickness were approximately 16.6 and approximately 36.5 dB, respectively, corresponding to the total EMI of 98% (75% by absorption) and 99.9% (88% by absorption). These results highlight that the nanocomposites studied are promising materials for electromagnetic shielding applications.     

Asymmetric Ni/PVC films for high-performance electromagnetic interference shielding

A novel asymmetric Ni/PVC film has been developed by solution casting method. The structure, electrical conductivity, electromagnetic interference(EMI) shielding, and impact resistance were investigated. The results showed that the Ni particles were asymmetrically distributed along the thickness direction in the film. The top surface resistivity increased with film thickness, while the bottom surface exhibited the different trend. EMI shielding effectiveness(SE) depended on formation of closed packed conductive Ni network, which was influenced by both Ni content and film thickness. A linear relationship was observed between EMI SE and film thickness. The films with lower Ni content showed the faster increasing rate of EMI SE with film thickness. Some of the films show appreciably high EMI SE( 40 d B), indicating the promising application in EMI shielding field. Moreover, the films exhibit different impact performance under different impacting directions. All the experimental facts demonstrate that the asymmetric structure endows the film achieving high-performance EMI shielding function.     

Advancement in cellulose-based multifunctional high conductive PNIPAAm/PPy hydrogel/cotton composites for EMI shielding

Exploitation of cotton fabric as electromagnetic interference (EMI) shielding substrates have attracted a growing interest due to their desirable low carbon footprint, economic feasibility, and sustainability. Herein, a facile strategy was proposed for preparing a cellulose-based multifunctional PNIPAAm/PPy hydrogel/cotton (PPHC) EMI shielding composites with simultaneous high-efficient electro-photo-thermal conversion and comfort regulation functions. The PPHC was fabricated via in situ polymerization conductive PPy hydrogel on cotton substrate followed by deposition of PNIPAAm. Benefiting from the unique interconnected three-dimensional networked conductive structure of PPy hydrogel, the obtained PPHC composites exhibited high conductivity (15 mS/cm), and EMI shielding effectiveness (EMI SE?~?40 dB) in the frequency of 8.2–12.3 GHz. Moreover, the PNIPAAm coating endowed the composite fabrics with adjustable wettability performance in response to external temperature, leading to excellent comfort regulation performance. This work provided feasible avenue toward low cost and sustainability cotton-based EMI shielding composites with efficient EMI shielding and comfort regulation performance.

Graphical abstract

     

高导电聚苯胺薄膜的制备及其电磁屏蔽性能的研究

随着电器制品、电子器件的商用、军事用和科学应用的迅速增长 ,产生了亟待解决的电磁干扰 (也称作电磁环境污染 )问题 ,电磁干扰屏蔽日益受到关注 .本文从聚苯胺掺杂工艺角度出发 ,通过改变掺杂剂用量和溶剂种类 ,制备出高导电的聚苯胺薄膜 ,并对其电磁屏蔽特性进行了初步的测试与理论分析 ,将屏蔽效能的实测结果与理论计算值进行了比较     

Synergistic effect of double percolated co‐supportive MWCNT‐CB conductive network for high‐performance EMI shielding application

The recent development in telecommunication technology has led electromagnetic interference (EMI) to a serious threat to both electronic devices and living beings. In this work, we designed a highly efficient EMI shielding material by taking advantage of both carbonaceous hybrid filler and double percolation phenomenon. Here, a flexible, lightweight microwave absorbing conductive polymer composite was fabricated by employing poly (ethylene‐co‐methyl acrylate) and ethylene octene copolymer (EMA/EOC) binary blend as the matrix and multiwall carbon nanotube carbon black (MWCNT/CB) hybrid filler as the conductive moiety. We investigated the effect of MWCNT content in the hybrid composite on mechanical, thermomechanical, electrical, and shielding efficiency. A total EMI shielding efficiency of ?37.4 dB in the X band region was attained with 20 wt% hybrid filler containing 50 wt% MWCNT along with promising mechanical properties.     

Multifunctional waterproof MXene-coated wood with high electromagnetic shielding performance

Increasing electromagnetic pollution calls for electromagnetic interference (EMI) shielding materials, especially sustainable, lightweight, and environmentally stable, biomass-based materials. MXene-coated wood (M/wood) is prepared by simply spraying MXene sheets on the wood surface. Varying this spray coating manipulates the shielding performance and its application to different wood species. The M/wood exhibits high electrical conductivity (sheet resistance is only 0.65 Ω/sq) with an excellent EMI shielding effectiveness of 31.1 dB at 8.2?~?12.4 GHz and is also fire retardant. Furthermore, waterborne acrylic resin (WA) is coated on M/wood to enhance environmental stability. The WA coating improves EMI shielding performance stability after water-soaking and drying testing and prevents the peeling of MXene from wood. These satisfactory properties of WA-M/wood and the facile manufacturing approach promote the feasibility of wood-based EMI shielding materials.

Graphical abstract

     

Mechanical properties,thermal stability,sound absorption,and flame retardancy of rigid PU foam composites containing a fire‐retarding agent: Effect of magnesium hydroxide and aluminum hydroxide

Isocyanate, polyether polyol, a flame retardant (10 wt%), and aluminum hydroxide/magnesium hydroxide (0, 5, 10, 15, and 20 wt%) are used to form the rigid polyurethane (PU) foam, while nylon nonwoven fabrics and a polyester aluminum foil are combined to serve as the panel. The rigid PU foam and panel are combined to form the rigid foam composites. The cell structure, compressive stress, combustion resistance, thermal stability, sound absorption, and electromagnetic interference shielding effectiveness (EMI SE) of the rigid foam composites are evaluated, examining the effects of using aluminum hydroxide and magnesium hydroxide. Compared with magnesium hydroxide, aluminum hydroxide exhibits superior performance to the rigid foam composites. When aluminum hydroxide is 20 wt%, the rigid foam composite has an optimal density of 0.153 g/cm³, an average cell size of 0.2466 mm, a maximum compressive stress of 546.44 Kpa, an optimal limiting oxygen index (LOI) of 29.5%, an optimal EMI SE of 40 dB, and excellent thermal stability and sound absorption.     

EMI shielding and dynamic mechanical analysis of graphene oxide-carbon nanotube-acrylonitrile butadiene styrene hybrid composites

Carbon nanomaterials such as carbon nanotubes (CNTs), graphene and their hybrid have been studied extensively. Despite having excellent properties of CNTs and graphene have not yet been fully realized in the polymer composites. During fabrication agglomeration of CNTs and restacking of graphene is a serious concern that results in the degradation of properties of nanomaterials into the final composites. To improve the dispersion of CNTs and restacking graphene, in the present research work, we focused on the hybridization of graphene oxide and CNTs. Multiwalled carbon nanotubes (MWCNTs), functionalized carbon nanotubes (FCNTs), and graphene oxide-carbon nanotubes (GCNTs) reinforced acrylonitrile butadiene styrene (ABS) composites were prepared separately by vacuum filtration followed by hot compression molding. Further, dynamic mechanical analysis (DMA), and electromagnetic interference (EMI) shielding properties of ABS composites reinforced carbon nanofillers were investigated. The dynamic mechanical properties of polymers strongly depend on the adhesion of fillers and polymer, entanglement density of polymer chains in the presence of carbon fillers. The dynamic mechanical characteristics such as storage, loss modulus, and damping factor of prepared composites were significantly affected by the incorporation of MWCNTs, FCNTs, and GCNTs. Maximum EMI shielding effectiveness of −49.6 dB was achieved for GCNT-ABS composites which were highest compared to MWCNTs-ABS composites (−38.6 dB) and FCNTs-ABS composites (−36.7 dB) in the Ku band (12.4–18 GHz). These results depict the great potential of GCNTs-ABS composites to be used in various applications of efficient heat dissipative EMI shielding materials for electronic devices.     

Polymerization and characterization of high conductivity and good adhension polypyrrole films for electromagnetic interference shielding

<正>Polypyrrole(PPy) shows a favorable application in the electromagnetic interference(EMI) shielding due to its good electrical conductivity and outstanding air stability.Conducting PPy films with high conductivity and good adhesion were successfully polymerized on the surface of insulating epoxy resin substrates using chemical polymerization.The factors affecting the properties of PPy films,such as the surface morphology,adhesion between PPy film and substrate,electrical conductivity,EMI shielding effectiveness(SE),were investigated.The adhesion was improved significantly through a three-step surface pretreatment of epoxy resin substrates including removing impurities,roughening,and surface modification with silane coupling agent.An enhancement in the conductivity of PPy films of about one order of magnitude was achieved by adding dopant in FeCl_3 solution.The higher the conductivity,the better the shielding effectiveness.Taking sodium p-toluenesulfonate doped PPy film as example,EMI SE was in the practically useful range of about 30 dB over a wide frequency range from 30 MHz to 1500 MHz.The PPy film samples were characterized by scanning electron microscopy (SEM),infrared spectra(IR),X-ray photoelectron spectroscopy(XPS) and the flange coaxial transmission device.The fourpoint probe method was used to measure conductivity of PPy films.     

Electromagnetic interference shielding Ti_3C_2T_x-bonded carbon black films with enhanced absorption performance

The demand for flexible and freestanding electromagnetic interference(EMI) shielding materials are more and more urgent to combat with serious electromagnetic(EM) radiation pollution.Twodimensional Ti_3C_2T_x is considered as promising EMI shielding material to graphenes because of the low cost and high electrical conductivity.However,the shielding performance still needs to be optimized to decrease the reflection effectiveness(SE_R) and increase absorption effectiveness(SEA).Herein,we prepared Ti_3C_2T_x-bonded carbon black films with a porous structure.The SE_R decreased from 20 dB to12 dB and the SEA increased from 31 dB to 47 dB.The best EMI shielding effectiveness can be as high as60 dB with SE_A of 15 dB and SE_R of45 dB.Their calculated specific shielding effectiveness can be as high as8718 dB cm~2/g.These results indicate that the porous structure can enhance the absorption of the EMI shielding films,resulting from the enhanced scattering and reflectio n.Conseque ntly,this work provides a promising MXene-based EMI shielding film with lightweight and flexibility.     

Graphene and MnO2 decorated graphene filled composites for electromagnetic shielding applications having excellent dielectric properties

Graphene nanoplatelets (GnP) and α-MnO₂ decorated GnP were integrated into an ethylene vinyl acetate (EVA) matrix using the dual mixing method (solution followed by melt mixing). GnP was added in 1, 3, 5, 8, 10 and 15 phr loadings into an EVA matrix to obtain composites and evaluate their various properties suitable for mechanical and electrical applications. The graphene nanoplatelets were further decorated with α-MnO₂ which was subsequently integrated into EVA at an 8 phr loading to form composites. It was observed in the GnP-EVA composites, that with an increasing GnP content, a substantial increase in the tensile strength (188%) over the neat polymer was observed at a 10 phr loading but reduced thereafter at a 15 phr loading. Dielectric permittivity of the composites were observed to increase with an increasing filler loading, the addition of α-MnO₂ also having a beneficial effect. Conductivity as well as the electromagnetic interference shielding performance were improved with increasing GnP concentrations. A maximum 28 dB of shielding was observed in the 15 phr loaded GnP-EVA composite whereas the α-MnO₂ decorated GnP-EVA composite showed a shielding efficiency of 22 dB at a concentration of 8 phr for a thickness of 2 mm with excellent thermal and mechanical properties. Overall, the composite material will find its application as a flexible EMI shielding material.     

Conducting polystyrene/polyaniline blend through template-assisted emulsion polymerization

Electrically conducting polystyrene (PS)/polyaniline blends have been prepared through a one-step “anilinium-surfactant template”-assisted emulsion polymerization at room temperature. The self-assembled cylindrical An⁺PDPSA^? micelle formed inside the PS matrix can act as a structure directing template cum dopant. Morphological observation under scanning electron microscopic studies revealed that during the progress of polymerization, the initially formed nanostructured conducting polyaniline was changed into cubic/hexagonal/lamellar particles and finally transformed into a percolated structure inside the PS matrix. Blend was further characterized by UV-Vis spectroscopy, FTIR spectroscopy, X-ray diffraction, electrical conductivity, thermal stability, dielectric property, rheological property, and electromagnetic shielding efficiency. The key finding of this work is that the conductive blend prepared through micelle-guided polymerization exhibited superior electrical conductivity (9.6 S/m) with low percolation threshold concentration (5 wt%), excellent thermal stability, electromagnetic interference (EMI) SE of 1–10 dB which makes it a promising candidate for EMI shielding and antistatic discharge matrix for the encapsulation of microelectronic devices.     

Effect of oxyfluorination on electromagnetic interference shielding of polyaniline-coated multi-walled carbon nanotubes

Highly conducting polyaniline (PANi)-coated multi-walled carbon nanotubes (MWCNTs) were prepared by in situ polymerization method for electromagnetic interference shielding. The thickness of the PANi coatings was controlled by the oxyfluorination treatment on the multi-walled carbon nanotubes and analyzed with both SEM and TEM. The oxyfluorination with higher oxygen content produced more hydrophilic functional groups on the surface of multi-walled carbon nanotubes. The functional groups led to the well distribution and coating of PANi on the multi-walled carbon nanotubes resulting in the higher interfacial affinity between them. The uniform coating of PANi on MWCNTs by controlling the oxyfluorination conditions also played a crucial role in increasing the electrical conductivity of nanocomposites. The improved interfacial affinity resulted in the higher electromagnetic interference (EMI) SE of 47.03?dB based on the synergistic combination of the conductive components. The EMI shielding mechanism of PANi on MWCNTs suggested that EMI was mainly shielded by adsorption to avoid secondary EMI.     

Ku-band EMI shielding effectiveness and dielectric properties of Polyaniline-Y2O3 composites

Electromagnetic interference (EMI) shielding has become a phenomenon of great concern and there is growing demand towards the synthesis of materials with better EMI shielding effectiveness (EMI SE). This work highlights the preparation of Polyaniline-Yttrium Oxide (PANI-Y₂O₃) composites for EMI shielding applications in the frequency range from 12.4 to 18 GHz (Ku-band). The structure and morphology of the composites were investigated by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). EMI SE, microwave absorption and reflection, dielectric properties of the composites are discussed in detail. All the computations were based on microwave scattering parameters measured by transmission line waveguide technique. The observed results show absorption dominant EMI shielding in these composites with EMI SE of ?19 to ?20 dB, which mainly depends on the dielectric loss of the composites. Through the results of our observations, we propose these composites to be potential materials for microwave absorption and EMI shielding applications.     

Progress in the Foaming of Polymer-based Electromagnetic Interference Shielding Composites by Supercritical CO2

As a critical action plan formulated for peaking carbon dioxide emissions, polymeric electromagnetic interference (EMI) shielding materials based on CO₂ foaming technology have recently been attracting widespread attention in both research and industry, attributable to their efficient use of CO₂, high specific strength, corrosion resistance and low-cost characteristics. In the past decade, the emergence of novel design concepts and preparation techniques for CO₂ foaming technology has led to the development of new high-performance EMI shielding materials in this field. This review summarizes the research progress made to date on the fabrication of EMI shielding composite foams by supercritical carbon dioxide (scCO₂) foaming. We also explore the structure-activity relationships between the component/distribution and EMI shielding properties. Additionally, the application prospects and development challenges of new EMI shielding composite foams are described.     

Preparation of nylon MXD6/EG/CNTs ternary composites with excellent thermal conductivity and electromagnetic interference shielding effectiveness

In this article,hybrid fillers with different dimensions,namely,2-dimensional (2-D) expanded graphite (EG) and 1-dimensional (1-D) multi-walled carbon nanotubes (CNTs),were added to aromatic nylon MXD6 matrix via melt-blending,to enhance its thermal and electrical conductivity as well as electromagnetic interference shielding effectiveness (EMI SE).For ternary composites of MXD6/EG/CNTs,the electrical conductivity reaches up nine orders of magnitude higher compared to that of the neat MXD6 sample,which tumed the polymer-based composites from an insulator to a conductor,and the thermal conductivity has been enhanced by 477％ compared with that of neat MXD6 sample.Meanwhile,the EMI SE of ternary composite reaches ～50 dB at the overall filler loading of only 18 wt％.This work can provide guidance for the preparation of polymer composites with excellent thermal and electrical conductivity via using hybrid filler.     

Electrically conductive carbon nanofiber/polyethylene composite: effect of melt mixing conditions

The effect of melt mixing conditions on the morphological, rheological, electrical, electromagnetic interference (EMI) shielding effectiveness (SE), and tensile properties of 7.5 vol% vapor grown carbon nanofiber (VGCNF)/polyethylene composites were investigated. 7.5 vol% VGCNF was used because such loading is required to obtain a composite with satisfactory EMI SE. The composites were compounded by melt mixing and the parts were prepared by hot‐compression molding. The dispersion and distribution of nanofibers were enhanced by increasing the mixing energy, i.e. mixing time and/or rotation speed. The influence of mixing energy on the electrical and EMI SE properties was found to be a function of rotation speed, i.e. shear stress. For composites compounded at 20 rpm, increasing the mixing energy from 70 to 2300 J/ml decreased the EMI SE from 29.5 to 23.9 dB. However, for composites prepared at 100 rpm, increasing the mixing energy from 600 to 1700 J/ml decreased the EMI SE from 25.4 to 18.6 dB. No considerable influence on the yield stress, Young's modulus, and strain at break were found for different processing conditions. Copyright © 2009 John Wiley & Sons, Ltd.     

Eco-friendly non-acid intercalation and exfoliation of graphite to graphene nanosheets in the binary-peroxidant system for EMI shielding

The development of the preparation strategy for high-quality and large-size graphene via eco-friendly routes is still a challenging issue. Herein, we have successfully developed a novel route to chemically exfoliate natural graphite into high-quality and large-size graphene in a binary-peroxidant system. This system is composed of urea peroxide (CO(NH₂)₂⋅H₂O₂) and hydrogen peroxide (H₂O₂), where CO(NH₂)₂⋅H₂O₂ is used in preparing graphene for the first time. Benefiting from the complete decomposition of CO(NH₂)₂⋅H₂O₂ and H₂O₂ into gaseous species under microwave (MW) irradiation, no water-washing and effluent-treatment are needed in this chemical exfoliation procedure, thus the preparation of graphene in an eco-friendly way is realized. The resultant graphene behaves a large-size, high-quality and few-layer feature with a yield of ~100%. Then 4 µm-thick ultrathin graphene paper fabricated from the as-exfoliated graphene is used as an electromagnetic interference (EMI) shielding material. And its absolute effectiveness of EMI shielding (SSE/t) is up to 34,176.9 dB cm²/g, which is, to the best of our knowledge, among the highest values so far reported for typical EMI shielding materials. The EMI shielding performance demonstrates a great application potential of graphene paper in meeting the ever-increasingly EMI shielding demands in miniaturized electronic devices.     

Significantly enhanced electromagnetic interference shielding effectiveness of montmorillonite nanoclay and copper oxide nanoparticles based polyvinylchloride nanocomposites

In the present study, montmorillonite (MMT) nanoclay and copper oxide (CuO) nanoparticles (NPs) reinforced polyvinylchloride (PVC) based flexible nanocomposite films were prepared via solvent casting technique. Using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA), the structural, morphological and thermal properties of PVC/MMT/CuO nanocomposite films with various loadings of CuO NPs and MMT were investigated. These studies suggested that by the addition of dual nanofillers in the polymer matrix some structural modifications occurred owing to the homogenous dispersion of MMT and CuO NPs within the PVC matrix. The TGA results reveal that the addition of CuO NPs and MMT considerably improved the thermal stability of the nanocomposites. The EMI shielding effectiveness (SE) of nanocomposites was examined in the X-band (8–12 GHz) and Ku-band (12–18 GHz) frequency regions. The EMI SE values were found to be −30 dB (X-band) and −35 dB (Ku-band) for nanocomposites containing 0.3 wt% of CuO NPs and 4.7 wt% of MMT respectively while the shielding was found to be absorption dominant. These results emphasize that PVC/MMT/CuO nanocomposite films can be used as a potential EMI shielding material.     

具有隔离结构的聚丙烯/碳纳米管复合材料的制备及电磁屏蔽性能

通过共挤出包覆-热压法制备了具有隔离结构的聚丙烯(PP)/碳纳米管(CNTs)电磁屏蔽复合材料。 其中,CNTs随机分布于PP基体中形成导电相,该导电复合物作为包覆层包敷在纯PP颗粒表面,形成包覆复合粒子,经热压后形成隔离导电网络。 结果表明,所制备的隔离结构复合材料呈现良好的导电性能,可获得较低的导电逾渗值0.28%(体积分数);在CNTs质量分数为5.6%时,该复合材料电磁屏蔽性能达到25.6 dB,同时具有良好的力学性能。 本文结果表明,共挤出包覆-热压法制备隔离结构导电复合材料方法简单可控、绿色环保,对开发高性能电磁屏蔽复合材料具有重要指导意义。