Effects of poly(ethylene glycol) on the morphology and properties of biocomposites based on polylactide and cellulose nanofibers

Polylactide (PLA)/cellulose nanofiber (CNF) biocomposites were prepared via solution casting and direct melt mixing. To improve the compatibility, a masterbatch of CNFs and poly(ethylene glycol) (PEG) (1:2) was also prepared. The effects of PEG on the morphology and properties of the biocomposites were investigated. The dispersion/distribution of nanofibers in PLA was improved when the masterbatch was used and the composites were prepared in solution. Substantial effects on the rheological properties of solution-prepared PLA/CNF/PEG composites were observed compared to composites containing no PEG, whereas for melt-prepared composites no significant changes were detected. Increased crystalline content and crystallization temperature were observed for the composites prepared via the masterbatch and solvent casting. The storage modulus of PLA was increased by 42 and 553% at 25 and at 80 °C, respectively, for the solution-based PEG-compatibilized composite containing 2 wt% nanofibers. Also, a better light transmittance was measured for the PLA/CNF/PEG composites prepared in solution.     

Kinetics of thermal degradation applied to biocomposites with TPS, PCL and sisal fibers by non-isothermal procedures

The thermal degradation behavior of the biocomposite with thermoplastic starch (TPS), poly(ε-caprolactone) (PCL) and bleached sisal fibers were investigated by thermogravimetry analysis (TG/DTG) under synthetic air atmosphere, differential scanning calorimetry, and their crystal structure by X-ray diffraction. Applying the non-isothermal Ozawa method, the TG/DTG curves average activation energy could be obtained for thermal degradation of the biocomposites with 5, 10, and 20 % of bleached sisal fibers. The apparent activation energy values for the biocomposites decreased when compared with the TPS/PCL blend, requiring lower energy to recycle this material. However, continuous addition of sisal fibers increased the activation energy of composites.     

Fabrication of starch blend films with different matrices and their mechanical properties

The objective of the study was to determine the effects of molecular sizes of amylose (AM) and starch granules on the mechanical properties of thermoplastic starch (TPS) blend films. Leached amylose solution from cassava (CS_ AM) and mung bean (MB_AM), and two forms of amylopectin (AP) (granular; g and non-granular; ng) of waxy cassava (WxCS) starch were used. Four types of film matrices were fabricated and all TPS blend films contained same amount of AM and glycerol. Results displayed that molecular weight profiles of starch films and presence of granule remnants significantly controlled the film matrix formation, types of crystal formation, and percent of relative crystallinity (%RC) (p < 0.05). Tensile property of TPS films was controlled by %RC and presence of granule remnants. Percent elongation at break (%E_b) of TPS films increased when the films had a large range of molecular weight distribution (from 5.5 × 10⁷ g/mol to 0.4 × 10⁵ g/mol) and contained a high weight fraction (~58%) of starch molecules with M_w~0.4 × 10⁵ g/mol.     

The synergistic reinforcing effects of halloysite nanotube particles and polyolefin elastomer-grafted-maleic anhydride compatibilizer on melt and solid viscoelastic properties of polylactic acid/ polyolefin elastomer blends

The effect of halloysite nanotube (HNTs) particles and polyolefin elastomer-graft-maleic anhydride (POE-g-MA) in the polylactic acid (PLA) and polyolefin elastomer (POE) blend with a constant weight percentage composition have been studied using the scanning electron microscopy, rheometry, dynamic mechanical thermal analysis (DMTA) as well as the thermogravimetric testing. Through these, it was found that the simultaneous presence of POE-g-MA and HNT significantly improves the melt and solid viscoelastic properties and thermal stability of PLA/POE. This improvement is attributed to the increased interactions and improved interfacial adhesion between the present components. The microscopic images of PLA/POE-g-MA/POE (80/8/12) blend containing 4 wt% HNT showed a microstructure similar to the interconnected morphology due to the enhanced compatibility and better dispersion of nanoparticles. The rheological behavior was significantly changed for the PLA/POE blend containing POE-g-MA and 4 wt% HNT. This dramatic increase in the rheological properties was consistent with the morphological results. Only one glass transition temperature was observed in the DMTA plot of PLA/POE-g-MA/POE blend, which was a sign of a homogeneous, fully compatible system. In addition, a very strong reinforcing effect of HNT particles was observed in the presence of POE-g-MA for the nanocomposites. Finally, the thermogravimetric analysis showed a completely different trend for thermal degradation of PLA/POE-g-MA/POE nanocomposite containing 4 wt% HNT, which could be an indication of microstructural development.     

A study of morphological,thermal, rheological and barrier properties of Poly(3-hydroxybutyrate-Co-3-Hydroxyvalerate)/polylactide blends prepared by melt mixing

The paper aims to study blend properties of biodegradable polymers of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and polylactide (PLA) prepared by melt mixing. Blend compositions based on PHBV/PLA were investigated according to the following weight ratios, i.e. 100/0, 75/25, 50/50, 25/75 and 0/100 wt%. The study showed through scanning electron microscopy (SEM) that blends of PHBV/PLA are not miscible. This is consistent with differential scanning calorimetry (DSC) data which indicate the presence of two distinct glass transition temperatures (T_g) and melting temperatures (T_m), attributed to the neat polymers, over all the range of blend compositions. Water and oxygen barrier properties of PHBV/PLA blends are significantly improved with increasing the PHBV content in the blend. Further, morphological analyzes indicated that increasing the PHBV content in the polymer blends results in increasing the PLA crystallinity due to the finely dispersed PHBV crystals acting as a filler and a nucleating agent for PLA. On the other hand, the addition of PLA to the blend results in a very impressive increase in the complex viscosity of PHBV. Moreover, the rheological data showed that, excluding the specific behavior of the neat polymers at low frequencies, i.e. less than 0.1 Hz, the complex viscosity of PHBV/PLA blends fits the mixing law well.     

Enhanced directional thermal conductivity of polylactic acid/polybutylene adipate terephthalate ternary composite filled with oriented and surface treated boron nitride

A combination of solution casting and melt extrusion technique was used to fabricate Boron nitride (BN)-filled Polylactic acid (PLA)/polybutylene adipate terephthalate (PBAT) blend composites. The BN particles were surface treated with a silane coupling agent and functionalization was confirmed via spectroscopic analysis. Field emission scanning electron microscopy confirmed that the BN surface treatment improved the particle adhesion with the polymer matrices and acted as a compatibilizer for the polymers. Moreover, changes in the particle orientation in the blend composite yielded improved thermal conductivity in different directions. The inclusion of the treated BN particles enhanced the in-plane (~1.1 W m⁻¹K⁻¹) and through-plane (~0.8 W m⁻¹K⁻¹) thermal conductivity of the composites as compared to the neat PLA. In addition, the storage modulus of the composite become more than 3 GPa that is twice that of the PLA/PBAT blend with a reasonable tensile property. In general, compared with the PLA/PBAT blend, the blend composites exhibited superior thermal and mechanical properties.     

Compatibilizing effects for improving mechanical properties of biodegradable poly (lactic acid) and polycarbonate blends

Mechanical, morphological and rheological properties of polycarbonate (PC) and poly (lactic acid) (PLA) blends with compatibilizers have been investigated. Three types of compatibilizers were used: poly(styrene-g-acrylonitrile)-maleic anhydride (SAN-g-MAH), poly(ethylene-co-octene) rubber-maleic anhydride (EOR-MAH) and poly(ethylene-co-glycidyl methacrylate) (EGMA). The maximum value of the mechanical properties such as impact and tensile strengths of the PC/PLA (70/30, wt%) blend before or after hydrolysis was observed when the SAN-g-MAH was used as a compatibilizer at the amount of 5 phr. From the interfacial tension between PC and PLA which was determined from the weighted relaxation spectra using Palierne emulsion model, minimum value of interfacial tension (0.08 mN/m) was observed when the SAN-g-MAH (5 phr) was used. From the morphological studies of the PC/PLA (70/30) blends, the PLA droplet size showed minimum (0.19 μm) at the 5.0 phr SAN-g-MAH. From the results of mechanical, morphological and rheological properties of the PC/PLA (70/30) blend, it is suggested that the SAN-g-MAH is the most effective compatibilizer to improve the mechanical strength of the PC/PLA (70/30) blends among the compatibilizers used in this study, especially at the amount of 5 phr.     

Tough crystalline blends of polylactide with block copolymers of ethylene glycol and propylene glycol

The effect of crystallinity of polylactide (PLA) on the structure and properties of tough PLA blends with PEG-b-PPG-b-PEG block copolymers was studied. PLA was melt blended with a set of the copolymers with varying ratio of the hydrophilic (PEG) and hydrophobic (PPG) blocks. Although the blend phase structure depended on the copolymer molar mass and PEG content, as well as on the copolymer concentration in the blend, crystallinity also played an important role, increasing the copolymer content in the amorphous phase and enhancing phase separation. The influence of crystallinity on the thermal and mechanical properties of the blends depended on the copolymer used and its content. The blends, with PLA crystallinity of 25 ÷ 34 wt%, exhibited relatively high glass transition temperature ranging from 45 to 52 °C, and melting beginning above 120 °C. Although with a few exceptions crystallinity worsened the drawability and toughness, these properties were improved with respect to neat crystalline PLA in the case of partially miscible blends, in which fine liquid inclusions of the modifier were dispersed in PLA rich matrix. About 20-fold increase of the elongation at break and about 4-fold increase of the tensile impact strength were reached at a small content (10 wt%) of the modifier. Moreover, crystallinity decreased oxygen and water vapor transmission rates through neat PLA and the blend, and the barrier property for oxygen of the latter was better than that of neat polymer.     

Waste marble dust-filled sustainable polymer composite selection using a multi-criteria decision-making technique

This research works with the optimal design of marble dust-filled polymer composites using a multi-criteria decision-making (MCDM) technique. Polylactic acid (PLA) and recycled polyethylene terephthalate (rPET)-based composites containing 0, 5, 10, and 20 wt% of marble dust were developed and evaluated for various physicomechanical and wear properties. The results showed that the incorporation of marble dust improved the modulus and hardness of both PLA and rPET. Moreover, a marginal improvement in flexural strength was noted while the tensile and impact strength of the matrices were deteriorating due to marble dust addition. The outcomes of wear analysis demonstrated an improvement in wear resistance up until 10 wt% filler reinforcement, after which the incidence of dust particles peeling off from the matrix was observed, thereby reducing its efficiency. The best tensile modulus of 3.23 GPa, flexural modulus of 4.39 GPa, and hardness of 83.95 Shore D were obtained for 20 wt% marble dust-filled PLA composites. The lowest density of 1.24 g/cc and the highest tensile strength of 57.94 MPa were recorded for neat PLA, while the highest impact strength of 30.94 kJ/m² was recorded for neat rPET. The lowest wear of 0.01 g was obtained for the rPET containing 5 wt% marble dust content. The experimental results revealed that for the examined criteria, the order of composite preference is not the same. Therefore, the optimal composite was identified by adopting a preference selection index-based MCDM technique. The findings demonstrated that the 10 wt% marble dust-filled PLA composite appears to be the best solution with favorable physical, mechanical, and wear properties.     

Effects of synthetic and natural zeolites on morphology and thermal degradation of poly(lactic acid) composites

Poly(lactic acid) (PLA) composites containing 5 wt% synthetic (type 4A) and natural (chabazite) zeolites were prepared using extrusion/injection molding. Morphological, structural, and thermal properties of composites were investigated by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC). DSC results revealed that the glass transition and melting temperatures were not significantly changed; however, the incorporation of both type 4A and chabazite zeolites enhanced the nucleation of PLA crystallites as well as increased the percent crystallinity. Thermal degradation properties of PLA and PLA/zeolite composites were studied by non-isothermal thermogravimetric analysis (TGA) in nitrogen atmosphere. TGA results showed that at temperatures above 300 °C, PLA/type 4A synthetic zeolite composites were thermally decomposed more easily than the PLA and PLA/chabazite natural zeolite composites. The apparent activation energies of thermal degradation of PLA and PLA/zeolites composites estimated using both the Flynn-Wall-Ozawa and Kissinger methods followed the same order: PLA/type 4A < PLA/chabazite < PLA.     

Simultaneously toughening and reinforcing poly(lactic acid)/thermoplastic polyurethane blend via enhancing interfacial adhesion by hydrophobic silica nanoparticles

This work focuses on satisfactorily toughening and reinforcing poly(lactic acid)/thermoplastic polyurethane (PLA/TPU) blend with low TPU content (10 wt%) using appropriate amounts of hydrophobic silica nanoparticles (SiO₂) via simple melt mixing. Both thermodynamic prediction and transmission electron microscopy micrographs demonstrate that most SiO₂ nanoparticles distribute at interfaces between the PLA and TPU phases. This improves interfacial adhesion between the phases, which is attributed to good bonding strength between the PLA and SiO₂ via hydrophobic interaction and formation of hydrogen bonds between the TPU and SiO₂. The PLA/TPU (90/10) ternary blend nanocomposite with 2 wt% SiO₂ exhibits obviously high impact strength (about 5.0 and 12.6 times that of the corresponding blend and PLA, respectively) and higher tensile strength than the blend and even the PLA. Crazing is the main reason for improved impact toughnesses of the blend nanocomposites. This work provides a simple and effective strategy to endow PLA/elastomer blends with optimum strength–toughness balance by adding appropriate amounts of nanoparticles.     

Effect of poly (lactic acid)‐graft‐glycidyl methacrylate as a compatibilizer on properties of poly (lactic acid)/banana fiber biocomposites

The main aim of this study was to synthesis of poly (lactic acid) (PLA)‐graft‐glycidyl methacrylate (GMA) as well as its influence on the properties of PLA/banana fiber biocomposites. PLA‐graft‐GMA graft copolymer (GC) was synthesized by melt blending PLA with GMA using benzoyl peroxide and dicumyl peroxide as initiators. Graft copolymerization was confirmed by FTIR and ¹H‐NMR spectroscopic studies. PLA/silane treated banana fiber (SiB) biocomposites with various GC concentrations were prepared by melt blending followed by injection molding techniques. The influence of GC content on the mechanical, thermal and moisture resistance properties of the composite was investigated. The addition of 15 wt% GC content in the biocomposite provided optimum tensile and flexural strength, which is attributed to the greater compatibility between fiber and PLA matrix. The thermal properties of biocomposites have been evaluated using thermogravimetric analysis which provided evidence of improved interfacial adhesion between SiB and PLA by the addition of GC. Additionally, GC enhanced the moisture absorption resistance of biocomposites. These results indicated that GC is indeed a good candidate as a compatibilizing agent to improve the compatibility in PLA/fiber biocomposites. Copyright © 2015 John Wiley & Sons, Ltd.     

Morphologies and properties of plasticized starch/polyamide compatibilized blends

A new sodium carboxymethylcellulose (CMC) compatibilized glycerol-plasticized starch/polyamide PA11 blend having improved mechanical properties was realized in a one step extrusion process. Blends were prepared in internal mixer and twin screw extruder. Mechanical properties (stress and strain at break) are improved by adding 1 wt% of CMC. Rheological characterization and scanning electron microscopy show that a co-continuous morphology is observed on a wide range of TPS amount.     

Compatibilization of toughened polypropylene/biocarbon biocomposites: A full factorial design optimization of mechanical properties

The structure-property relationships of toughened polypropylene/biocarbon biocomposites prepared via melt extrusion are investigated with a focus on the effects of biocarbon particle size, functional polymer type and concentration. A full factorial design was utilized to study each factor's main effect and how their interactions with other factors affect the final mechanical properties of the biocomposites. The statistical analysis confirmed the synergistic interactions between the biocarbon and the functional polymer which improves the impact toughness of the composites by 120% while maintaining or improving the stiffness of the composite. Among the investigated factors, the type of functional polymers had the greatest impact on the properties by affecting the morphology of phases. Based on these analyses, the biocarbon with particle size range of 106–125 μm together with 5.0 wt% of maleic anhydride grafted polypropylene was selected as the optimum composite formulation providing the best stiffness-toughness balance among the tested samples.     

Poly(lactic acid)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer/sepiolite nanocomposites: Investigation of thermo‐mechanical and morphological properties

In this study, sepiolite nanoclay is used as reinforcing agent for poly(lactic acid) (PLA)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer (SEBS‐g‐MA) 90/10 (w/w) blend. Effects of sepiolite on thermal behavior, morphology, and thermomechanical properties of PLA/SEBS‐g‐MA blend were investigated. Differential scanning calorimetry results showed 7% improvement in crystallinity at 0.5 wt% of sepiolite. The nanocomposite exhibited approximately 36% increase in the tensile modulus and 17% increase in toughness as compared with the blend matrix at 0.5 and 2.5 wt% of sepiolite respectively. Field emission scanning electron microscopy and transmission electron microscopy images exhibited sepiolite‐induced morphological changes and dispersion of sepiolite in both PLA and SEBS‐g‐MA phases. Dynamic mechanical analysis and wide angle X‐ray diffraction present evidences in support of the reinforcing nature of sepiolite and phase interaction between the filler and the matrix. This study confirms that sepiolite can improve tensile modulus and toughness of PLA/SEBS‐g‐MA blend.     

Poly(lactic acid)/poly(butylene succinate)/calcium sulfate whiskers biodegradable blends prepared by vane extruder: Analysis of mechanical properties,morphology, and crystallization behavior

Ternary blends of PLA/PBS/CSW with different weight fractions were prepared using a vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. For the PLA/CSW blend, the tensile strength decreased, the flexural strength and modulus increased compared with pure PLA. For PBS, the addition of CSW had little influence on the mechanical properties. For the ternary blends PLA/PBS/CSW, the tensile strength, flexural strength and modulus decreased compared with pure PLA, while the elongation at break and the impact strength increased significantly. The brittle-ductile transition of the blends took place when the PBS weight fraction reaching 30 wt%. As a soft component in the blends, PBS was beneficial to improve the tensile ductility and the toughness of PLA. SEM measurements reveal that PLA/PBS/CSW blends were immiscible. When the weight fraction of PBS was 50 wt%, significant phase separation was observed, and CSW had preferential location in the PBS phase of the blend. DSC measurement and POM observation reveal that CSW had a heterogeneous nucleation effect on PLA and PBS matrix. The addition of PBS improved the crystallization of PLA and the thermal resistance of the PLA/PBS/CSW blends significantly.     

Tailoring of interface of polypropylene/polystyrene/carbon nanofibre composites by polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene

Mechanical and physical properties of polypropylene (PP)/polystyrene (PS) blend, PP/PS/polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (SEBS) ternary blend and their composites with carbon nanofibers (CNF) were investigated. Composites of ternary blend exhibited superior properties compared to those of binary blends. Mechanical performance of nanocomposites was intimately related to their phase morphology. PP/PS/SEBS/0.1 wt% CNF hybrid composites exhibited excellent impact strength (Four-fold increase compared to PP/PS blend) and ductility (12-fold increase in elongation at break, with respect to PP/PS blend). Moreover, these composites displayed good tensile strength and modulus (15% increase in Young's modulus, compared to PP/PS/SEBS blend) and are suitable for various end-use applications including automobile applications. Although crystallinity of PP phase is decreased by the incorporation of CNF, thermal stability of the composites remained almost unaffected. Contact angle measurements revealed that ternary composites exhibited maximum hydrophobicity.     

Inherent flame retardation of bio-based poly(lactic acid) by incorporating phosphorus linked pendent group into the backbone

The molecular design for inherently flame-retardant poly(lactic acid) (IFR-PLA) was outlined and achieved by chemically incorporating an effective organophophorus-type flame retardant (FR) into the PLA backbone via the chain extension of the dihydroxyl-terminated prepolymer with 1, 6-hexamethylene diisocyanate (HDI). The structure of IFR-PLA was characterized by ¹H- and ³¹P-nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) spectroscopy. IFR-PLA was further blended with the commercial PLA to prepare flame retardant PLA blends (PLA-FR blend). The relevant properties of IFR-PLA and PLA-FR blends were evaluated by differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), limiting oxygen index (LOI) measurements and UL-94 tests. The thermal analysis revealed that the char yield of IFR-PLA and PLA-FR blend above 400 °C was greatly enhanced compared to that of pure PLA. The LOI value was significantly improved from 19 for pure PLA to 29 when 1 wt% of phosphorus content was introduced and all IFR-PLA samples achieved V-0 rating in the UL-94 tests. PLA-FR blends had an LOI value of 25-26 and UL-94 V-2 rating at 20 wt% of IFR-PLA content. The tensile strength of all the FR PLA systems was ca. 60 MPa. The method used in this study provided a novel route to permanently flame retard PLA.     

Polylactide compositions. The influence of ageing on the structure, thermal and viscoelastic properties of PLA/calcium sulfate composites

High-performance composites prepared by melt-blending polylactide (PLA, l/d isomer ratio of 96/4) with various amounts of β-anhydrite II (AII), the dehydrated form of calcium sulfate hemihydrate obtained by a specific thermal treatment at 500 °C, have been aged to study the evolution of their physical and mechanical properties with time. The effect of 1-year ageing under ambient conditions (below T_g of PLA) for selected composites, i.e., filled with 20 and 40 wt% AII, was determined and compared to unfilled PLA with the same processing and ageing history. Samples with an initial amorphous PLA matrix, obtained by fast quenching from the melt, were characterized before and during ageing. The changes in physical parameters have been studied using dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and density measurements. Surprisingly, for all the samples, an increase of the storage modulus (E′) was recorded, as a result of ageing. This improvement was ascribed to the reorganization of the PLA structure induced by ageing. The structural reorganization was also reflected by a slight increase of PLA density and changes in thermal behaviour. The X-ray investigations showed unchanged crystallographic structure of AII both during blending with molten PLA and in the composite systems after ageing. The surprising stability of the thermo-mechanical properties of PLA and PLA/AII composites is in agreement with the results of size exclusion chromatography analysis (SEC) which did not show significant changes of PLA molecular weights brought out by ageing.     

Pyrolysis-GC-MS reveals important differences in hydrolytic degradation process of wood flour and rice bran filled polylactide composites

Pyrolysis-GC-MS of polylactide (PLA) biocomposites before and after hydrolytic degradation revealed prominent differences in the hydrolytic degradation process of rice bran and wood flour filled biocomposites. The water uptake and mass loss for polylactide/wood flour composites were similar to that of plain PLA. Pyrolysis-GC-MS, however, showed that on prolonged ageing the hydrolysis of PLA led to increased wood flour concentration in the remaining biocomposite matrices. In contrast, the polylactide/rice bran composites exhibited larger water uptake and higher mass loss. Pyrolysis-GC-MS and FTIR analysis proved that the higher mass loss was caused by migration of rice bran from the composites. The type of natural filler could thus greatly influence the degradation process and/or the stability of the materials in aqueous or humid environments.