Selective CO2 Reduction to Ethylene Mediated by Adaptive Small-molecule Engineering of Copper-based Electrocatalysts

Electrochemical CO₂ reduction reaction (CO₂RR) over Cu catalysts exhibits enormous potential for efficiently converting CO₂ to ethylene (C₂H₄). However, achieving high C₂H₄ selectivity remains a considerable challenge due to the propensity of Cu catalysts to undergo structural reconstruction during CO₂RR. Herein, we report an in situ molecule modification strategy that involves tannic acid (TA) molecules adaptive regulating the reconstruction of a Cu-based material to a pathway that facilitates CO₂ reduction to C₂H₄ products. An excellent Faraday efficiency (FE) of 63.6 % on C₂H₄ with a current density of 497.2 mA cm⁻² in flow cell was achieved, about 6.5 times higher than the pristine Cu catalyst which mainly produce CH₄. The in situ X-ray absorption spectroscopy and Raman studies reveal that the hydroxyl group in TA stabilizes Cu^δ+ during the CO₂RR. Furthermore, theoretical calculations demonstrate that the Cu^δ+/Cu⁰ interfaces lower the activation energy barrier for *CO dimerization, and hydroxyl species stabilize the *COH intermediate via hydrogen bonding, thereby promoting C₂H₄ production. Such molecule engineering modulated electronic structure provides a promising strategy to achieve highly selective CO₂ reduction to value-added chemicals.     

Crystal facet-dependent electrocatalytic performance of metallic Cu in CO2 reduction reactions

Developing high-performance electrocatalysts for CO₂ reduction reaction (CO₂RR) is crucial since it is beneficial for environmental protection and the resulting value-add chemical products can act as an alternative to fossil feedstocks. Nonetheless, the direct reduction of CO₂ into long-chain hydrocarbons and oxygenated hydrocarbons with high selectivity remains challenging. Copper (Cu) shows a distinctive advantage that it is the only pure metal catalyst for reducing CO₂ into multi-carbon (C₂₊) products and the certain facets (e.g., (100), (111), (111)) of Cu nanocrystals exhibit relatively low energy barriers for the formation of specific products (e.g., CO, HCOOH, CH₄, C₂H₄, C₂H₅OH, and other C₂₊ products). Therefore, extensive studies have been carried out to explore the relationship between the facets of Cu nanocrystals and corresponding catalytic products. In this review, we will discuss the crystal facet-dependent electrocatalytic CO₂RR performance in metallic Cu catalysts, meanwhile, the detailed reaction mechanisms will be systematically summarized. In addition, we will provide a personal perspective for the future research directions in this emerging field. We believe this review is helpful to guide the design of high-selectivity Cu-based electrocatalysts for CO₂RR.     

Cu/Cu_2O nanoparticles co-regulated carbon catalyst for alkaline Al-air batteries

Developing high-efficiency,inexpensive,and steady non-precious metal oxygen reduction reaction(ORR) catalysts to displace Pt-based catalysts is significant for commercial applications of Al-air battery.Here,we have prepared the Cu/Cu_2 O-NC catalyst with excellent ORR performance and high stability,due to the synergistic effect of Cu and Cu_2 O nanoparticles.The half-wave potential(0.8 V) and the limiting-current density(5.20 mA/cm~2) of the Cu/Cu_2 O-NC are very close to those of the 20% Pt/C catalyst(0.82 V,5.10 mA/cm~2).Besides,it exhibits excellent performance with a maximal power density of 250 mW/cm~2 and a stable continuous discharge for more than 90 h in the Al-air battery test The promoting effects of Cu_2 O towards Cu-based ORR catalysts are illustrated as follows:(ⅰ) Cu_2 O is the major ORR active site by the redox of Cu(Ⅱ)/Cu(Ⅰ),which provides excellent ORR activities;(ⅱ) Cu can stabilize the location of Cu_2 O by assisting the electron transfer to Cu(Ⅱ)/Cu(Ⅰ) redox,which is conducive to the high stability of the catalyst.This work provides a useful strategy for enhancing the ORR performance of Cu-based catalysts.     

柠檬酸辅助固相研磨法制备铜基催化剂及在CO_2加氢合成甲醇反应中的性能研究

通过柠檬酸辅助固相研磨法制备铜基催化剂,采用XRD、TPR、TG-DSC、SEM、BET、TEM、XPS、CO_2-TPD等手段对催化剂性能进行表征.结果表明室温固相研磨的前驱体在惰性气体N_2中焙烧使体系中的CuO绝大部分被原位还原成Cu~0,不需外加H_2还原,直接制得了C/I-Cu/ZnO催化剂,催化剂具有中孔.利用高压固定床连续反应装置对催化剂活性进行了评价,结果表明,柠檬酸用量、前驱体焙烧温度、焙烧升温速率等条件对催化剂活性产生影响,当C_6H_8O_7/(Cu+Zn)摩尔比为1.2/1并Cu/Zn摩尔比1/1,前驱体在N_2中以3 K·min~(-1)升温速率于623 K焙烧3 h,制得的C/I-Cu/ZnO催化剂比表面积最大,Cu~0粒径最小,在CO_2加氢合成甲醇反应中表现出最佳的活性,CO_2转化率、甲醇选择性和产率分别达到了28.28%、74.29%和21.01%.与外加H_2还原的C/H-Cu/ZnO催化剂相比,原位还原C/I-Cu/ZnO催化剂比表面积较大,Cu~0的粒径较小,活性较高.     

Accelerated Transfer and Spillover of Carbon Monoxide through Tandem Catalysis for Kinetics-boosted Ethylene Electrosynthesis

Cu-based catalysts have been widely applied in electroreduction of carbon dioxide (CO₂ER) to produce multicarbon (C₂₊) feedstocks (e.g., C₂H₄). However, the high energy barriers for CO₂ activation on the Cu surface is a challenge for a high catalytic efficiency and product selectivity. Herein, we developed an in situ *CO generation and spillover strategy by engineering single Ni atoms on a pyridinic N-enriched carbon support with a sodalite (SOD) topology (Ni-SOD/NC) that acted as a donor to feed adjacent Cu nanoparticles (NPs) with *CO intermediate. As a result, a high C₂H₄ selectivity of 62.5 % and an industrial-level current density of 160 mA cm⁻² at a low potential of −0.72 V were achieved. Our studies revealed that the isolated NiN₃ active sites with adjacent pyridinic N species facilitated the *CO desorption and the massive *CO intermediate released from Ni-SOD/NC then overflowed to Cu NPs surface to enrich the *CO coverage for improving the selectivity of CO₂ER to C₂H₄.     

Development of high performance Cu/ZnO-based catalysts for methanol synthesis and the water-gas shift reaction

Our groups studies on Cu/ZnO-based catalysts for methanol synthesis via hydrogenation of CO₂ and for the water-gas shift reaction are reviewed. Effects of ZnO contained in supported Cu-based catalysts on their activities for several reactions were investigated. The addition of ZnO to Cu-based catalyst supported on Al₂O₃, ZrO₂ or SiO₂ improved its specific activity for methanol synthesis and the reverse water-gas shift reaction, but did not improve its specific activity for methanol steam reforming and the water-gas shift reaction. Methanol synthesis from CO₂ and H₂ over Cu/ZnO-based catalysts was extensively studied under a joint research project between National Institute for Resources and Environment (NIRE; one of the former research institutes reorganized to AIST) and Research Institute of Innovative Technology for the Earth (RITE). It was suggested that methanol should be produced via the hydrogenation of CO₂, but not via the hydrogenation of CO, and that H₂O produced along with methanol should greatly suppress methanol synthesis. The Cu/ZnO-based multicomponent catalysts such as Cu/ZnO/ZrO₂/Al₂O₃ and Cu/ZnO/ZrO₂/Al₂O₃/Ga₂O₃ were highly active for methanol synthesis from CO₂ and H₂. The addition of a small amount of colloidal silica to the multicomponent catalysts greatly improved their long-term stability during methanol synthesis from CO₂ and H₂. The purity of the crude methanol produced in a bench plant was 99.9 wt% and higher than that of the crude methanol from a commercial methanol synthesis from syngas. The water-gas shift reaction over Cu/ZnO-based catalysts was also studied. The activity of Cu/ZnO/ZrO₂/Al₂O₃ catalyst for the water-gas shift reaction at 523 K was less affected by the pre-treatments such as calcination and treatment in H₂ at high temperatures than that of the Cu/ZnO/Al₂O₃ catalyst. Accordingly, the Cu/ZnO/ZrO₂/Al₂O₃ catalyst was considered to be more suitable for practical use for the water-gas shift reaction. The Cu/ZnO/ZrO₂/Al₂O₃ catalyst was also highly active for the water-gas shift reaction at 673 K. Furthermore, a two-stage reaction system composed of the first reaction zone for the water-gas shift reaction at 673 K and the second reaction zone for the reaction at 523 K was found to be more efficient than a one-stage reaction system. The addition of a small amount of colloidal silica to a Cu/ZnO-based catalyst greatly improved its long-term stability in the water-gas shift reaction in a similar manner as in methanol synthesis from CO₂ and H₂.     

Insight into the Formation and Transfer Process of the First Intermediate of CO2 Reduction over Ag-Decorated Dendritic Cu

It is still poorly understood how the first intermediates of CO₂ reduction are formed and converted to multi-carbon products over Cu-based electrodes. Herein, Ag is used to decorate dendritic Cu and a high Faradaic efficiency (FE) for C₂H₄ (25 %) is obtained on a CuAg electrode, which is about five times higher than dendritic Cu. The intermediates including *CO₂⁻, OH groups, Cu-CO, C-O rotation, and CH_x species are investigated by in situ Raman spectroscopy. This work provides spectroscopic evidence that the first intermediate of CO₂ reduction on Ag-decorated Cu is carboxylate anion *CO₂⁻ bonded with the catalyst surface through the C and O atom. The formation and evolution process of the *CO₂⁻ intermediate over the applied potential are investigated in depth as well. This research contributes to a better understanding of the mechanism of CO₂ reduction and multi-carbon product formation pathways over Ag-decorated Cu.     

Low-coordination Nanocrystalline Copper-based Catalysts through Theory-guided Electrochemical Restructuring for Selective CO2 Reduction to Ethylene

Revealing the dynamic reconstruction process and tailoring advanced copper (Cu) catalysts is of paramount significance for promoting the conversion of CO₂ into ethylene (C₂H₄), paving the way for carbon neutralization and facilitating renewable energy storage. In this study, we initially employed density functional theory (DFT) and molecular dynamics (MD) simulations to elucidate the restructuring behavior of a catalyst under electrochemical conditions and delineated its restructuring patterns. Leveraging insights into this restructuring behavior, we devised an efficient, low-coordination copper-based catalyst. The resulting synthesized catalyst demonstrated an impressive Faradaic efficiency (FE) exceeding 70 % for ethylene generation at a current density of 800 mA cm⁻². Furthermore, it showed robust stability, maintaining consistent performance for 230 hours at a cell voltage of 3.5 V in a full-cell system. Our research not only deepens the understanding of the active sites involved in designing efficient carbon dioxide reduction reaction (CO₂RR) catalysts but also advances CO₂ electrolysis technologies for industrial application.     

Selective reduction of NOX with C3H6 over Cu incorporated into silicoalumino-phosphate (SAPO)

Cu ion-exchanged SAPO-34 which is a highly active catalyst for selective reduction of NO with C₃H₆, was synthesized and the Cu ion was characterized in the SAPO-34 by ESR, XPS, IR, and XAFS. ESR study indicated that two kinds of Cu(II) with different environments exist in SAPO-34. The Cu(II) species disappeared immediately by C₃H₆ treatment and recovered by oxygen treatment. XAFS study indicated that most of the Cu(II) was reduced to Cu(I) under the presence of C₃H₆. These studies revealed that a selective NO reduction by C₃H₆ over SAPO-34 should proceed by the redox reaction of a copper ion between Cu(I) and Cu(II).     

Acidic Media Impedes Tandem Catalysis Reaction Pathways in Electrochemical CO2 Reduction

Electrochemical CO₂ reduction (CO₂R) in acidic media with Cu-based catalysts tends to suffer from lowered selectivity towards multicarbon products. This could in principle be mitigated using tandem catalysis, whereby the *CO coverage on Cu is increased by introducing a CO generating catalyst (e.g. Ag) in close proximity. Although this has seen significant success in neutral/alkaline media, here we report that such a strategy becomes impeded in acidic electrolyte. This was investigated through the co-reduction of ¹³CO₂/¹²CO mixtures using a series of Cu and CuAg catalysts. These experiments provide strong evidence for the occurrence of tandem catalysis in neutral media and its curtailment under acidic conditions. Density functional theory simulations suggest that the presence of H₃O⁺ weakens the *CO binding energy of Cu, preventing effective utilization of tandem-supplied CO. Our findings also provide other unanticipated insights into the tandem catalysis reaction pathway and important design considerations for effective CO₂R in acidic media.     

Interfacial Water Tuning by Intermolecular Spacing for Stable CO2 Electroreduction to C2+ Products

Electroreduction of CO₂ to multi-carbon (C₂₊) products is a promising approach for utilization of renewable energy, in which the interfacial water quantity is critical for both the C₂₊ product selectivity and the stability of Cu-based electrocatalytic sites. Functionalization of long-chain alkyl molecules on a catalyst surface can help to increase its stability, while it also tends to block the transport of water, thus inhibiting the C₂₊ product formation. Herein, we demonstrate the fine tuning of interfacial water by surface assembly of toluene on Cu nanosheets, allowing for sustained and enriched CO₂ supply but retarded water transfer to catalytic surface. Compared to bare Cu with fast cathodic corrosion and long-chain alkyl-modified Cu with main CO product, the toluene assembly on Cu nanosheet surface enabled a high Faradaic efficiency of 78 % for C₂₊ and a partial current density of 1.81 A cm⁻². The toluene-modified Cu catalyst further exhibited highly stable CO₂-to-C₂H₄ conversion of 400 h in a membrane-electrode-assembly electrolyzer, suggesting the attractive feature for both efficient C₂₊ selectivity and excellent stability.     

双配体CuFe@MOFs材料为前驱体的催化剂的组分调控对CO2加氢制C2+醇性能的影响

采用水热法制备了以对苯二甲酸和对氨基苯甲酸为配体的双配体Fe基MOFs材料(MIL-88B(Fe)),在浸渍一定量Cu物种后经氮气气氛焙烧得到活性组分均匀分散的CuFe基催化剂。通过改变2种配体的比例调控催化剂表面Fe活性物种的价态分布,并考察了其用于固定床反应器上CO_2加氢制C_(2+)醇的催化性能,结合X射线衍射(XRD)、H_2程序升温还原(H2-TPR)、N_2吸附-脱附、扫描电子显微镜(SEM)、X射线光电子能谱(XPS)等表征结果发现,对苯二甲酸与对氨基苯甲酸物质的量之比为5∶2时,催化剂表面低价态铁原子占比为71.27%,催化剂展现最优的催化活性,CO_2转化率为8.80%,总醇选择性为31.52%,其中C_(2+)醇的物质的量分数达到94.70%。     

Single Atom Bi Decorated Copper Alloy Enables C−C Coupling for Electrocatalytic Reduction of CO2 into C2+ Products**

Single atom alloy (SAA) catalysts have been recently explored for promotion of various heterogeneous catalysis, but it remains unexplored for selective electrocatalytic reduction of carbon dioxide (CO₂) into multi-carbon (C₂₊) products involving C−C coupling. Herein we report a single-atomic Bi decorated Cu alloy (denoted as BiCu-SAA) electrocatalyst that could effectively modulate selectivity of CO₂ reduction into C₂₊ products instead of previous C₁ ones. The BiCu-SAA catalyst exhibits remarkably superior selectivity of C₂₊ products with optimal Faradaic efficiency (FE) of 73.4 % compared to the pure copper nanoparticle or Bi nanoparticles-decorated Cu nanocomposites, and its structure and performance can be well maintained at current density of 400 mA cm⁻² under the flow cell system. Based on our in situ characterizations and density functional theory calculations, the BiCu-SAA is found to favor the activation of CO₂ and subsequent C−C coupling during the electrocatalytic reaction, as should be responsible for its extraordinary C₂₊ selectivity.     

Stability of Residual Oxides in Oxide‐Derived Copper Catalysts for Electrochemical CO2 Reduction Investigated with 18O Labeling

Oxide‐derived (OD) Cu catalysts have high selectivity towards the formation of multi‐carbon products (C₂/C₃) for aqueous electrochemical CO₂ reduction (CO₂R). It has been proposed that a large fraction of the initial oxide can be surprisingly resistant to reduction, and these residual oxides play a crucial catalytic role. The stability of residual oxides was investigated by synthesizing ¹⁸O‐enriched OD Cu catalysts and testing them for CO₂R. These catalysts maintain a high selectivity towards C₂/C₃ products (ca. 60 %) for up to 5 h in 0.1 m KHCO₃ at ?1.0 V vs. RHE. However, secondary‐ion mass spectrometry measurements show that only a small fraction (<1 %) of the original ¹⁸O content remains, showing that residual oxides are not present in significant amounts during CO₂R. Furthermore, we show that OD Cu can reoxidize rapidly, which could compromise the accuracy of ex situ methods for determining the true oxygen content.     

助剂对NiMgAl催化剂的结构和甲烷二氧化碳重整反应性能的影响(英文)

向担载镍基催化剂NiMgAl中添加助剂(Co,Ir或Pt)制备了三种助剂促进型催化剂,通过氢气程序升温还原(H2-TPR),CO2/CH4程序升温表面反应(CO2/CH4-TPSR)和CO2程序升温脱附(CO2-TPD)等方法对催化剂进行表征.助剂对催化剂性能的影响通过甲烷干重整实验进行评价.添加少量的Pt或Ir助剂可以降低Ni活性组分的还原温度和提高反应性能.添加助剂的样品与原始NiMgAl催化剂相比能够降低反应的活化能,添加Co或Ir助剂的催化剂与NiMgAl催化剂相比活化能有了明显的降低.NiMgAl催化剂的活化能为51.8 kJ·mol-1,添加Pt助剂的NiPtMgAl催化剂活化能降至26.4 kJ·mol-1.NiMgAl催化剂中添加Pt助剂制备的催化剂具有较好的催化活性和较低的活化能.CH4-TPSR和CO2-TPSR结果表明添加Pt助剂可以在更低的温度下(与NiMgAl催化剂相比)提高CH4的活化能力,并在催化剂表面形成更多的碳物种.CO2-TPD结果显示,添加助剂的催化剂与NiMgAl样品相比在反应温度区间内增加了CO2的吸附/脱附量.     

Enhanced Carbon Monoxide Electroreduction to >1 A cm−2 C2+ Products Using Copper Catalysts Dispersed on MgAl Layered Double Hydroxide Nanosheet House-of-Cards Scaffolds

Cu catalysts are most apt for reducing CO₍₂₎ to multi-carbon products in aqueous electrolytes. To enhance the product yield, we can increase the overpotential and the catalyst mass loading. However, these approaches can cause inadequate mass transport of CO₍₂₎ to the catalytic sites, which will then lead to H₂ evolution dominating the product selectivity. Herein, we use a MgAl LDH nanosheet ‘house-of-cards’ scaffold to disperse CuO-derived Cu (OD-Cu). With this support-catalyst design, at −0.7 V_RHE, CO could be reduced to C₂₊ products with a current density (j_C2+) of −1251 mA cm⁻². This is 14× that of the j_C2+ shown by unsupported OD-Cu. The current densities of C₂₊ alcohols and C₂H₄ were also high at −369 and −816 mA cm⁻² respectively. We propose that the porosity of the LDH nanosheet scaffold enhances CO diffusion through the Cu sites. The CO reduction rate can thus be increased, while minimizing H₂ evolution, even when high catalyst loadings and large overpotentials are used.     

Halogen-Incorporated Sn Catalysts for Selective Electrochemical CO2 Reduction to Formate

Electrochemically reducing CO₂ to valuable fuels or feedstocks is recognized as a promising strategy to simultaneously tackle the crises of fossil fuel shortage and carbon emission. Sn-based catalysts have been widely studied for electrochemical CO₂ reduction reaction (CO₂RR) to make formic acid/formate, which unfortunately still suffer from low activity, selectivity and stability. In this work, halogen (F, Cl, Br or I) was introduced into the Sn catalyst by a facile hydrolysis method. The presence of halogen was confirmed by a collection of ex situ and in situ characterizations, which rendered a more positive valence state of Sn in halogen-incorporated Sn catalyst as compared to unmodified Sn under cathodic potentials in CO₂RR and therefore tuned the adsorption strength of the key intermediate (*OCHO) toward formate formation. As a result, the halogen-incorporated Sn catalyst exhibited greatly enhanced catalytic performance in electrochemical CO₂RR to produce formate.     

Selective CO2 Electroreduction to Ethylene and Multicarbon Alcohols via Electrolyte‐Driven Nanostructuring

Production of multicarbon products (C₂₊) from CO₂ electroreduction reaction (CO₂RR) is highly desirable for storing renewable energy and reducing carbon emission. The electrochemical synthesis of CO₂RR catalysts that are highly selective for C₂₊ products via electrolyte‐driven nanostructuring is presented. Nanostructured Cu catalysts synthesized in the presence of specific anions selectively convert CO₂ into ethylene and multicarbon alcohols in aqueous 0.1 m KHCO₃ solution, with the iodine‐modified catalyst displaying the highest Faradaic efficiency of 80 % and a partial geometric current density of ca. 31.2 mA cm^?2 for C₂₊ products at ?0.9 V vs. RHE. Operando X‐ray absorption spectroscopy and quasi in situ X‐ray photoelectron spectroscopy measurements revealed that the high C₂₊ selectivity of these nanostructured Cu catalysts can be attributed to the highly roughened surface morphology induced by the synthesis, presence of subsurface oxygen and Cu⁺ species, and the adsorbed halides.     

Mo 和 Cu 助剂对 FeK/SiO2 催化剂费托合成性能的影响

 研究了 Mo 和 Cu 助剂对 FeK/SiO₂ 催化剂的性质及费托 (F-T) 合成性能的影响. 采用 N₂ 物理吸附、H₂ 程序升温还原、X 射线衍射、穆斯堡尔谱和 X 射线光电子能谱技术对催化剂进行了表征. 结果表明, Mo 加入后与 Fe 产生了较强的相互作用, 抑制了催化剂的还原和碳化; Cu 助剂的加入促进了催化剂的还原和碳化; 当 Mo 和 Cu 共同加入后, 催化剂的还原和碳化行为与单独加入 Cu 助剂时相似. 催化剂 F-T 合成性能在固定床上于 280 ^oC, 1.5 MPa, 2 000 h^-1, H₂/CO = 2.0 的合成气中测试. 结果表明, Mo 的加入降低了催化剂活性, 但提高了重质烃 (C₅₊) 的选择性; Cu 的添加提高了催化剂的活性, 但对稳定 C₅₊选择性作用不明显. Mo 和 Cu 共同加入后, 催化剂既表现出较为稳定的 C₅₊选择性, 同时其活性也没有降低.     

In Situ Reconstruction of a Hierarchical Sn‐Cu/SnOx Core/Shell Catalyst for High‐Performance CO2 Electroreduction

The electrochemical CO₂ reduction reaction (CO₂RR) to give C₁ (formate and CO) products is one of the most techno‐economically achievable strategies for alleviating CO₂ emissions. Now, it is demonstrated that the SnO_x shell in Sn_2.7Cu catalyst with a hierarchical Sn‐Cu core can be reconstructed in situ under cathodic potentials of CO₂RR. The resulting Sn_2.7Cu catalyst achieves a high current density of 406.7±14.4 mA cm^?2 with C₁ Faradaic efficiency of 98.0±0.9 % at ?0.70 V vs. RHE, and remains stable at 243.1±19.2 mA cm^?2 with a C₁ Faradaic efficiency of 99.0±0.5 % for 40 h at ?0.55 V vs. RHE. DFT calculations indicate that the reconstructed Sn/SnO_x interface facilitates formic acid production by optimizing binding of the reaction intermediate HCOO* while promotes Faradaic efficiency of C₁ products by suppressing the competitive hydrogen evolution reaction, resulting in high Faradaic efficiency, current density, and stability of CO₂RR at low overpotentials.