PtRu/carbon nanotube nanocomposite synthesized in supercritical fluid: a novel electrocatalyst for direct methanol fuel cells

Platinum/ruthenium nanoparticles were decorated on carbon nanotubes (CNT) in supercritical carbon dioxide, and the nanocomposites were characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD). TEM images show that the particles size is in the range of 5-10 nm, and XRD patterns show a face-centered cubic crystal structure. Methanol electrooxidation in 1 M sulfuric acid electrolyte containing 2 M methanol were studied onPtRu/CNT (Pt, 4.1 wt%; Ru, 2.3 wt%; molar ratio approximately Pt/Ru = 45:55) catalysts using cyclic voltammetry, linear sweep voltammetry, chronoamperometry, and electrochemical impedance spectroscopy. All the electrochemical results show that PtRu/CNT catalysts exhibit high activity for methanol oxidation which resulted from the high surface area of carbon nanotubes and the nanostructure of platinum/ruthenium particles. Compared with Pt/CNT, the onset potential is much lower and the ratio of forward anodic peak current to reverse anodic peak current is much higher for methanol oxidation, which indicates the higher catalytic activity of PtRu/CNT. The presence of Ru with Pt accelerates the rate of methanol oxidation. The results demonstrated the feasibility of processing bimetallic catalysts in supercritical carbon dioxide for fuel cell applications.     

Nanostructured PtRu/C as anode catalysts prepared in a pseudomicroemulsion with ionic surfactant for direct methanol fuel cell

Nanostructured PtRu/C catalysts have been prepared from a water-in-oil pseudomicroemulsion with the aqueous phase of a mixed concentrated solution of H(2)PtCl(6), RuCl(3), and carbon powder, oil phase of cyclohexane, ionic surfactant of sodium dodecylbenzene sulfonate (C(18)H(29)NaO(3)S), and cosurfactant n-butanol (C(4)H(10)O). Two different composing PtRu/C nanocatalysts (catalyst 1, Pt 20 wt %, Ru 15 wt %; catalyst 2, Pt 20 wt %, Ru 10 wt %) were synthesized. The catalysts were characterized by transmission electron microscopy, X-ray diffractometry, X-ray photoelectron spectroscopy, and thermogravimetric analysis, and the particles were found to be nanosized (2-4 nm) and inherit the Pt face-centered cubic structure with Pt and Ru mainly in the zero valance oxidation state. The ruthenium oxide and hydrous ruthenium oxide (RuO(x)()H(y)()) were also found in these catalysts. The cyclic voltammograms (CVs) and chronoamperometries for methanol oxidation on these catalysts showed that catalyst 1 with a higher Ru content (15 wt %) has a higher and more durable electrocatalytic activity to methanol oxidation than catalyst 2 with low Ru content (10 wt %). The CV results for catalysts 1 and 2 strongly support the bifunctional mechanism of PtRu/C catalysts for methanol oxidation. The data from direct methanol single cells using these two PtRu/C as anode catalysts show the cell with catalyst 1 has higher open circuit voltage (OCV = 0.75 V) and maximal power density (78 mW/cm(2)) than that with catalyst 2 (OCV = 0.70 V, P(max) = 56 mW/cm(2)) at 80 degrees C.     

Physical and electrochemical characterizations of microwave-assisted polyol preparation of carbon-supported PtRu nanoparticles

PtRu nanoparticles supported on Vulcan XC-72 carbon and carbon nanotubes were prepared by a microwave-assisted polyol process. The catalysts were characterized by transmission electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy (XPS). The PtRu nanoparticles, which were uniformly dispersed on carbon, were 2-6 nm in diameter. All PtRu/C catalysts prepared as such displayed the characteristic diffraction peaks of a Pt face-centered cubic structure, excepting that the 2theta values were shifted to slightly higher values. XPS analysis revealed that the catalysts contained mostly Pt(0) and Ru(0), with traces of Pt(II), Pt(IV), and Ru(IV). The electro-oxidation of methanol was studied by cyclic voltammetry, linear sweep voltammetry, and chronoamperometry. It was found that both PtRu/C catalysts had high and more durable electrocatalytic activities for methanol oxidation than a comparative Pt/C catalyst. Preliminary data from a direct methanol fuel cell single stack test cell using the Vulcan-carbon-supported PtRu alloy as the anode catalyst showed high power density.     

Nanostructure PtRu/MWNTs as anode catalysts prepared in a vacuum for direct methanol oxidation

Platinum and ruthenium nanoparticles that are uniformly dispersed on multiwalled carbon nanotubes (MWNTs) were synthesized by vacuum pyrolysis using Pt(acac)2 and Ru(acac)3 as the metal precursors. The resulting nanocomposites were characterized by transmission electron microscopy and X-ray diffraction. The Pt, Pt45Ru55, and Ru nanoparticles had mean diameters of 3.0 +/- 0.6, 2.7 +/- 0.6, and 2.5 +/- 0.4 nm and the same mole number as their metal precursors at 500 degrees C. The electrocatalytic activity of the Pt/MWNTs and PtRu/MWNTs was investigated at room temperature by cyclic voltammetry and chronoamperometry. All of the electrochemical results showed that the PtRu/MWNTs exhibited a high level of catalytic activity for methanol oxidation as a result of the large surface area of the supporting carbon nanotubes and the wide dispersion of the Pt and Ru nanoparticles. Compared with the Pt/MWNTs, the onset potential for methanol oxidation of the PtRu/MWNTs was significantly lower, and the ratio of the forward anodic peak current to the reverse anodic peak current during methanol oxidation was somewhat higher. The Pt45Ru55/MWNTs displayed the best electrocatalytic activity of all of the carbon-nanotube-supported Pt and PtRu catalysts.     

碳载Pt和PtRu催化剂的甲醇电氧化比较

利用电化学方法对商用Pt/C和PtRu/C催化剂在酸性介质中的甲醇电氧化进行了比较研究.动电位和恒电位氧化实验结果皆表明PtRu/C比Pt/C对甲醇电催化活性高.PtRu合金的形成不仅改变了催化剂表面对氢的吸附性质,而且使氧化物还原峰电位向阴极方向移动.Ru与甲醇的相互作用为温度活化过程,需要较高的温度.     

Heat-induced alterations in the surface population of metal sites in bimetallic nanoparticles

The ability to alter the surface population of metal sites in bimetallic nanoparticles (NPs) is of great interest in the context of heterogeneous catalysis. Here, we report findings of surface alterations of Pt and Ru metallic sites in bimetallic carbon-supported (PtRu/C) NPs that were induced by employing a controlled thermal-treatment strategy. The thermal-treatment procedure was designed in such a way that the particle size of the initial NPs was not altered and only the surface population of Pt and Ru was changed, thus allowing us to deduce structural information independent of particle-size effects. X-ray absorption spectroscopy (XAS) was utilized to deduce the structural parameters that can provide information on atomic distribution and/or extent of alloying as well as the surface population of Pt and Ru in PtRu/C NPs. The PtRu/C catalyst sample was obtained from Johnson Matthey, and first the as-received catalyst was reduced in 2 % H2 and 98 % Ar gas mixture at 300 degrees C for 4 h (PtRu/C as-reduced). Later this sample was subjected to thermal treatment in either oxygen (PtRu/C-O2-300) or hydrogen (PtRu/C-H2-350). The XAS results reveal that when the as-reduced PtRu/C catalyst was exposed to the O2 thermal-treatment strategy, a considerable amount of Ru was moved to the catalyst surface. In contrast, the H2 thermal-treatment strategy led to a higher population of Pt on the PtRu/C surface. Characterization of the heat-treated PtRu/C samples by X-ray diffraction and transmission electron microscopy reveals that there is no significant change in the particle size of thermally treated samples when compared to the as-received PtRu/C sample. The electrochemical properties of the as-reduced and heat-treated PtRu/C catalyst samples were confirmed by cyclic voltammetry, CO-adsorption stripping voltammetry, and linear sweep voltammetry. Both XAS and electrochemical investigations concluded that the PtRu/C-H2-350 sample exhibits significant enhancement in reactivity toward methanol oxidation as a result of the increased surface population of the Pt when compared to the PtRu/C-O2-300 and PtRu/C as-reduced samples.     

Methanol electrooxidation on a colloidal PtRu-alloy fuel-cell catalyst

The electrooxidation of methanol on a novel carbon supported PtRu electrocatalyst produced via colloidal PtRu precursors was investigated by thin-film-electrode (TFE) measurements and compared with commercially available Pt and PtRu catalysts. The PtRu-colloid-based catalyst shows similiar activity towards methanol oxidation as other conventional PtRu catalysts. A comparison with literature data from half-cell measurements at similiar mass-specific current densities clearly demonstrates the high potential of the colloid-based PtRu catalyst for fuel-cell applications.     

具有高活性和突出的抗中毒性能的Pt修饰Ru/C催化剂的制备和表征(英文)

采用两步浸渍-还原法制备了一种具有高Pt利用效率,高性能的Pt修饰的Ru/C催化剂(Ru@Pt/C).对于甲醇的阳极氧化反应,该催化剂的单位质量铂的催化活性分别为Pt/C、自制PtRu/C和商业JMPtRu/C催化剂的1.9、1.5和1.4倍;其电化学活性比表面积分别为Pt/C和自制PtRu/C的1.6和1.3倍.尤为重要的是该催化剂对甲醇氧化中间体具有很好的去除能力,其正向扫描的氧化峰的峰电流密度(If)与反向扫描氧化峰的峰电流密度(Ib)之比可高达2.4,为Pt/C催化剂的If/Ib的2.7倍,表明催化剂具有很好的抗甲醇氧化中间体毒化的能力.另外,Ru@Pt/C催化剂的稳定性也高于Pt/C、自制PtRu/C和商业JMPtRu/C催化剂的稳定性.采用X射线衍射(XRD)、透射电镜(TEM)和X射线光电子能谱(XPS)对催化剂进行了表征,Pt在Ru表面的包覆结构得到了印证.Ru@Pt/C的高铂利用效率、高性能和高抗毒能力使其有望成为一种理想的直接甲醇燃料电池电催化剂.     

Simple replacement reaction for the preparation of ternary Fe(1-x)PtRu(x) nanocrystals with superior catalytic activity in methanol oxidation reaction

The finding of new metal alloyed nanocrystals (NCs) with high catalytic activity and low cost to replace PtRu NCs is a critical step toward the commercialization of fuel cells. In this work, a simple cation replacement reaction was utilized to synthesize a new type of ternary Fe(1-x)PtRu(x) NCs from binary FePt NCs. The detailed structural transformation from binary FePt NCs to ternary Fe(1-x)PtRu(x) NCs was analyzed by X-ray absorption spectroscopy (XAS). Ternary Fe(35)Pt(40)Ru(25), Fe(31)Pt(40)Ru(29), and Fe(17)Pt(40)Ru(43) NCs exhibit superior catalytic ability to withstand CO poisoning in methanol oxidation reaction (MOR) than do binary NCs (FePt and J-M PtRu). Also, the Fe(31)Pt(40)Ru(29) NCs had the highest alloying extent and the lowest onset potential among the ternary NCs. Furthermore, the origin for the superior CO resistance of ternary Fe(1-x)PtRu(x) NCs was investigated by determining the adsorption energy of CO on the NCs' surfaces and the charge transfer from Fe/Ru to Pt using a simulation based on density functional theory. The simulation results suggested that by introducing a new metal into binary PtRu/PtFe NCs, the anti-CO poisoning ability of ternary Fe(1-x)PtRu(x) NCs was greatly enhanced because the bonding of CO-Pt on the NCs' surface was weakened. Overall, our experimental and simulation results have indicated a simple route for the discovery of new metal alloyed catalysts with superior anti-CO poisoning ability and low usage of Pt and Ru for fuel cell applications.     

Adsorption and oxidation of ethanol on colloid-based Pt/C, PtRu/C and Pt3Sn/C catalysts: in situ FTIR spectroscopy and on-line DEMS studies

The interaction of colloid-based, carbon supported Pt/C (40 wt%), PtRu/C (45 wt%) and Pt3Sn/C (24 wt%) catalysts with ethanol and their performance for ethanol electrooxidation were investigated in model studies by electrochemical, in situ infrared spectroscopy and on-line differential electrochemical mass spectrometry measurements. The combined application of in situ spectroscopic techniques on realistic catalysts and under realistic reaction (DEMS, IR) and transport conditions (DEMS) yields new insight on mechanistic details of the reaction on these catalysts under the above reaction and transport conditions. Based on these results, the addition of Sn or Ru, though beneficial for the overall activity for ethanol oxidation, does not enhance the activity for C-C bond breaking. Dissociative adsorption of ethanol to form CO2 is more facile on the Pt/C catalyst than on PtRu/C and Pt3Sn/C catalysts within the potential range of technical interests (<0.6 V), but Pt/C is rapidly blocked by an inhibiting CO adlayer. In all cases acetaldehyde and acetic acid are dominant products, CO2 formation contributes less than 2% to the total current. The higher ethanol oxidation current density on the Pt3Sn/C catalyst at these potentials results from higher yields of C2 products, not from an improved complete ethanol oxidation to CO2.     

PtRu/C电催化剂上甲醇吸附氧化过程的电化学原位红外光谱

采用调变的多元醇法制备了高分散的Pt/C, PtRu/C和Ru/C电催化剂. XRD计算结果表明, PtRu/C电催化剂的平均粒径和合金度分别为2.2 nm和71%. 采用电化学方法和原位傅里叶变换红外反射光谱方法(in situ FTIRS)研究了甲醇在3种电催化剂上的吸附氧化过程, 发现PtRu/C对甲醇的催化活性明显高于Pt/C, Ru的加入一方面影响了甲醇在Pt上的解离吸附性能, 另一方面提供了Ru-OH物种, 从而抑制了低电位下电催化剂中毒. 红外光谱研究结果表明, 线性吸附态CO(COL)是主要毒化物种, 反应产物主要是CO2, 还有少量的甲酸甲酯. 根据实验结果讨论了甲醇在PtRu/C电催化剂上的氧化机理.     

Bimetallic Cluster Provides a Higher Activity Electrocatalyst for Methanol Oxidation

The cluster complex Pt₂Ru₄(CO)₁₈ was used as a precursor to prepare a 60 wt% 1:2 Pt:Ru nanoparticles on carbon (PtRu/C) for use as an electrocatalyst for methanol oxidation. This bimetallic carbonyl cluster complex was found to provide smaller, more uniform bimetallic nanoparticle that exhibited higher electrocatalytic activity than a 60 wt% 1:1 Pt:Ru commercial catalyst from E-Tek. Using bimetallic cluster precursors simplifies the synthetic procedures by reducing the need for high temperature reduction and assures a more intimate mixing of the two different metals. Transmission electron microscopy (TEM) images of the catalyst obtained from the cluster precursor showed bimetallic nanoparticles having a narrow size range of 2–3 nm that were dispersed uniformly over the surface of the support. Images of the commercial catalyst showed particles 3–4 nm in diameter that tended to agglomerate near the edges of the carbon support particles. Cyclic voltammograms of methanol oxidation from the two catalysts showed significantly higher activity for the cluster-derived catalyst. The onset potential for methanol oxidation for the cluster-derived catalyst was approximately 170 mV lower than that of the commercial catalyst at 100 A/g Pt, and approximately 250 mV lower at 400 A/g Pt. ^* This report is dedicated to Prof. Günter Schmid on the occasion of his 70th birthday.     

Preparation and characterization of nano-sized Pt-Ru/C catalysts and their superior catalytic activities for methanol and ethanol oxidation

Carbon-supported PtRu nanoparticles (Ru/Pt: 0.25) were prepared by three different methods; simultaneous reduction of PtCl(4) and RuCl(3) (catalyst I) and changing the reduction order of PtCl(4) and RuCl(3) (catalysts II and III) to enhance the performance of the anodic catalysts for methanol and ethanol oxidation. Structure, microstructure and surface characterizations of all the catalysts were carried out by X-ray diffraction (XRD), transmission electron microscopy (TEM) coupled with energy dispersive X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The results of the XRD analysis showed that all catalysts had a face-centered cubic (fcc) structure with different and smaller lattice parameters than that of pure platinum, showing that the Ru incorporates into the Pt fcc structure by different ratios in all the catalysts. The typical particle sizes of all catalysts were in the range of 2-3 nm. The most active and stable catalyst for methanol and ethanol oxidation is catalyst III, in which a large amount (more than 90%) of PtRu alloy formation was observed. It has been found that this catalyst is about 8.0 and 33.4 times more active at ～0.60 V towards the methanol and ethanol oxidation reactions, respectively, compared to the commercial Pt catalyst.     

Surfactant effects on methanol oxidation at Pt–Ru/C coated glassy carbon electrode

The role of surfactants, cetyl trimethyl ammonium bromide (CTAB), sodium dodecyl sulphate (SDS) and Triton X-100 (in the catalyst), on methanol oxidation at commercial 50:50 Pt–Ru/C catalyst-coated glassy carbon has been studied using cyclic voltammetry, scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FT-IR). Surfactant containing catalysts showed a considerable reduction in the methanol oxidation potential. In terms of oxidation potential, better results (lower methanol oxidation potential) were observed in the order SDS > Triton X-100 > CTAB > no surfactant. SEM studies on the catalyst ink showed better homogeneity in the sample prepared using surfactant. This indicates better Pt Pt contact, which is likely to favour methanol adsorption and its oxidation. Hence, lowering of oxidation potentials for methanol oxidation could be seen with use of surfactants. Results of FT-IR on the catalyst ink showed definite changes in the frequencies in the case of Pt–Ru/C containing surfactants indicating definite interaction between catalyst and surfactant. Catalysts, with and without surfactants, yielded linear plots of concentration vs peak currents for methanol oxidation (0–2 M). With surfactant containing catalysts, reduction in methanol oxidation current was observed, and the order followed was the reverse of the above.     

Fast preparation of PtRu catalysts supported on carbon nanofibers by the microwave-polyol method and their application to fuel cells

PtRu alloy nanoparticles (24 +/- 1 wt %, Ru/Pt atomic ratios = 0.91-0.97) supported on carbon nanofibers (CNFs) were prepared within a few minutes by using a microwave-polyol method. Three types of CNFs with very different surface structures, such as platelet, herringbone, and tubular ones, were used as new carbon supports. The dependence of particles sizes and electrochemical properties on the structures of CNFs was examined. It was found that the methanol fuel cell activities of PtRu/CNF catalysts were in the order of platelet > tubular > herringbone. The methanol fuel cell activities of PtRu/CNFs measured at 60 degrees C were 1.7-3.0 times higher than that of a standard PtRu (29 wt %, Ru/Pt atomic ratio = 0.92) catalyst loaded on carbon black (Vulcan XC72R) support. The best electrocatalytic activity was obtained for the platelet CNF, which is characterized by its edge surface and high graphitization degree.     

The problem of Ru dissolution from Pt–Ru catalysts during fuel cell operation: analysis and solutions

Platinum–ruthenium catalysts are widely used as anode materials in polymer electrolyte fuel cells (PEMFCs) operating with reformate gas and in direct methanol fuel cells (DMFCs). Ruthenium dissolution from the Pt–Ru anode catalyst at potentials higher than 0.5?V vs. DHE, followed by migration and deposition to the Pt cathode can give rise to a decrease of the activity of both anode and cathode catalysts and to a worsening of cell performance. A major challenge for a suitable application of Pt–Ru catalysts in PEMFC and DMFC is to improve their stability against Ru dissolution. The purpose of this paper is to provide a better knowledge of the problem of Ru dissolution from Pt–Ru catalysts and its effect on fuel cell performance. The different ways to resolve this problem are discussed.     

高负载率纳米Pt-Ru/C催化剂的制备和表征

以Vulcan XC-72R碳黑为载体, 通过在含十二烷基硫酸钠(SDS)的乙二醇溶液中直接还原氯铂酸和三氯化钌, 制备了负载率为60%的纳米PtRu/C催化剂. 透射电镜(TEM)和X射线衍射(XRD)分析结果表明, SDS的加入可显著改善PtRu纳米颗粒在载体表面分散性, 平均粒径达到2.7 nm. 电化学循环伏安法(CV)测试的结果显示, 利用这种方法制备的纳米PtRu/C催化剂对于甲醇氧化具有较强的抗中毒能力和较高的电催化活性.     

PtRu catalysts supported on heteropolyacid and chitosan functionalized carbon nanotubes for methanol oxidation reaction of fuel cells

A simple self-assembly approach has been developed to functionalize carbon nanotubes (CNTs) with chitosan (CS) and heteropolyacids (HPAs) of phosphomolybdic acid (H(3)PMo(12)O(40), HPMo) and phosphotungstic acid (H(3)PW(12)O(40), HPW). The non-covalent functionalization method, which introduces homogenous surface functional groups with no detrimental effect on graphene structures of CNTs, can be carried out at room temperature without the use of corrosive acids. The PtRu nanoparticles supported on HPAs-CS-CNTs have a uniform distribution and much smaller size as compared to those of the PtRu nanoparticles supported on conventional acid treated CNTs (PtRu/AO-CNTs). The onset and peak potentials for CO(ad) oxidation on PtRu/HPAs-CS-CNTs catalysts are more negative than those on PtRu/AO-CNTs, indicating that HPAs facilitate the electro-oxidation of CO. The PtRu/HPMo-CS-CNTs catalyst has a higher electrocatalytic activity for methanol oxidation and higher tolerance toward CO poisoning than PtRu/HPW-CS-CNTs. The better electrocatalytic enhancement of HPMo on the PtRu/HPAs-CS-CNTs catalyst is most likely related to the fact that molybdenum-containing HPAs such as HPMo have more labile terminal oxygen to provide additional active oxygen sites while accelerating the CO and methanol oxidation in a similar way to that of Ru in the PtRu binary alloy system.     

On the influence of the metal loading on the structure of carbon-supported PtRu catalysts and their electrocatalytic activities in CO and methanol electrooxidation

PtRu (1:1) catalysts supported on low surface area carbon of the Sibunit family (S(BET) = 72 m(2) g(-1)) with a metal percentage ranging from 5 to 60% are prepared and tested in a CO monolayer and for methanol oxidation in H(2)SO(4) electrolyte. At low metal percentage small (<2 nm) alloy nanoparticles, uniformly distributed on the carbon surface, are formed. As the amount of metal per unit surface area of carbon increases, particles start coalescing and form first quasi two-dimensional, and then three-dimensional metal nanostructures. This results in a strong enhancement of specific catalytic activity in methanol oxidation and a decrease of the overpotential for CO monolayer oxidation. It is suggested that intergrain boundaries connecting crystalline domains in nanostructured PtRu catalysts produced at high metal-on-carbon loadings provide active sites for electrocatalytic processes.     

Electrocatalysts for methanol oxidation with ultra low content of Pt and Ru

We have developed efficient electrocatalysts for methanol oxidation using new synthetic method facilitating deposition of Pt–Ru very thin nanoplatelets on carbon nanoparticles The method involves oxidation of carbon support, adsorption of Pb²⁺, its reduction and galvanic displacement of Pb⁰ by Pt and/or Ru. The Pt mass activity of this catalyst is about 10 times higher than that of the commercial Pt–Ru/C. The catalyst with the 1:1 Pt/Ru ratio displayed the highest methanol oxidation activity per surface Pt atom. Our results demonstrate the new synthetic method that yields the catalyst with potential for solving the problem of high Pt loading in direct methanol fuel cell anodes.