Flow boiling heat transfer enhancement under ultrasound field in minichannel heat sinks

The enhancement of the heat transfer assisted by ultrasound is considered to be an interesting and highly efficient cooling technology, but the investigation and application of ultrasound in minichannel heat sinks to strengthen the flow boiling heat transfer are very limited. Herein, a novel installation of ultrasound transducers in the flow direction of a minichannel heat sink is designed to experimentally study the characteristics of heat transfer in flow boiling and the influence of operation parameters (e.g., heat flux, mass flux rate) and ultrasound parameters (e.g., frequency, power) on the flow boiling heat transfer in a minichannel heat sink with and without ultrasound field. Bubble motion and flow pattern in the minichannel are analyzed by high-speed flow visualization, revealing that the ultrasound field induces more bubbles at the same observation position and a forward shift of the onset of nucleation boiling along the flow direction, as ultrasonic cavitation produces a large number of bubbles. Moreover, bubbles hitting the channel wall on the left and right sides are found, and the motion speed of the bubbles is increased by 31.9% under the ultrasound field. Our results demonstrate that the heat transfer coefficient obtained under the ultrasound field is 53.9% higher than in the absence of the ultrasound field under the same conditions, and the enhancement ratio is decreased in the high heat flux region due to the change of the flow regime with increasing heat flux. This study provides a theoretical basis for the application of an ultrasound field in minichannel heat sinks for the enhancement of flow boiling heat transfer.     

Experimental investigation of flow boiling heat transfer enhancement under ultrasound fields in a minichannel heat sink

Ultrasound is considered to be an effective active heat transfer enhancement method, which is widely used in various fields. But there is no clear understanding of flow boiling heat transfer characteristics in micro/mini-channels under ultrasonic field since the studies related are limited up to now. In this paper, a novel minichannel heat exchanger with two ultrasonic transducers inside the inlet and outlet plenum respectively is designed to experimentally investigate the impacts of ultrasound on flow boiling heat transfer enhancement in a minichannel heat sink. Flow visualization analyses reveal that ultrasound can promote rapid bubble motion, bubble detachment from heating wall surface and thereby new bubble generation, and decrease the length of confined bubble. Furthermore, the flow boiling experiments are initiated employing working fluid R141b at different ultrasonic parameters (e.g., frequency, power, angle of radiation) and heat flux under three types of ultrasound excitations: no ultrasound (NU), single inlet ultrasound (IU), inlet and outlet ultrasound (IOU). The results indicate that ultrasound has obvious augmentation effects on flow boiling heat transfer even though the intensification effects will be limited with the heat flux increases. The higher ultrasonic power, the lower ultrasonic frequency and the higher ultrasonic radiation angle, the better intensification efficiency. The maximum enhancement ratio of h_ave in the saturated boiling section reaches 1.88 at 50 W, 23 kHz and 45° under the experimental conditions. This study will be beneficial for future applications of ultrasound on flow boiling heat transfer in micro/mini-channels.     

Cavitation bubble dynamics studied by high speed photography and holography: part one

Bubble dynamics has been recognized as being responsible for many effects in ultrasonic fields, for example cleaning and destruction of surfaces, and emulsification. To improve the performance of ultrasonic devices which make use of these effects some knowledge of the dynamics of cavitation bubbles is needed. One of the main means of studying bubble dynamics is high speed photography in conjunction with some suitable bubble production mechanism to get rid of the statistical appearance of bubbles encountered in ultrasonic cavitation. Results of jet and vortex ring formation obtained mainly with spark-and laser-produced bubbles are reported and demonstrated in a series of frames.     

球状泡群内气泡的耦合振动

振动气泡形成辐射场影响其他气泡的运动, 故多气泡体系中气泡处于耦合振动状态. 本文在气泡群振动模型的基础上, 考虑气泡间耦合振动的影响, 得到了均匀球状泡群内振动气泡的动力学方程, 以此为基础分析了气泡的非线性声响应特征. 气泡间的耦合振动增加了系统对每个气泡的约束, 降低了气泡的自然共振频率, 增强了气泡的非线性声响应. 随着气泡数密度的增加, 振动气泡受到的抑制增强; 增加液体静压力同样可抑制泡群内气泡的振动, 且存在静压力敏感区(1–2 atm, 1 atm=1.01325×10⁵ Pa); 驱动声波对气泡振动影响很大, 随着声波频率的增加, 能够形成空化影响的气泡尺度范围变窄. 在同样的声条件、泡群尺寸以及气泡内外环境下, 初始半径小于5 μm 的气泡具有较强的声响应. 气泡耦合振动会削弱单个气泡的空化影响, 但可延长多气泡系统空化泡崩溃发生的时间间隔和增大作用范围, 整体空化效应增强.     

Numerical simulations of stable cavitation bubble generation and primary Bjerknes forces in a three-dimensional nonlinear phased array focused ultrasound field

We present a model developed for studying the generation of stable cavitation bubbles and their motion in a three-dimensional volume of liquid with axial symmetry under the effect of finite-amplitude phased array focused ultrasound. The density of bubbles per unit volume is determined by a nonlinear law which is a threshold-dependent function of the negative acoustic pressure reached in the liquid, in which nuclei are initially distributed. The nonlinear mutual interaction of ultrasound and bubble oscillations is modeled by a nonlinear coupled differential system formed by the wave and a Rayleigh-Plesset equations, for which both the pressure and the bubble oscillation variables are unknown. The system, which accounts for nonlinearity, dispersion, and attenuation due to the bubbles, is solved by numerical approximations. The nonlinear acoustic pressure field is then used to evaluate the primary Bjerknes force field and to predict the subsequent motion of bubbles. In order to illustrate the procedure, a medium-high and a low ultrasonic frequency configurations are assumed. Simulation results show where bubbles are generated, the nonlinear effects they have on ultrasound, and where they are relocated. Despite many physical restrictions and thanks to its particularities (two nonlinear coupled fields, bubble generation, bubble motion), the numerical model used in this work gives results that show qualitative coherence with data observed experimentally in the framework of stable cavitation and suggest their usefulness in some application contexts.     

超声场下刚性界面附近溃灭空化气泡的速度分析

为了揭示刚性界面附近气泡空化参数与微射流的相互关系, 从两气泡控制方程出发, 利用镜像原理, 建立了考虑刚性壁面作用的空化泡动力学模型. 数值对比了刚性界面与自由界面下气泡的运动特性, 并分析了气泡初始半径、气泡到固壁面的距离、声压幅值和超声频率对气泡溃灭的影响. 在此基础上, 建立了气泡溃灭速度和微射流的相互关系. 结果表明: 刚性界面对气泡振动主要起到抑制作用; 气泡溃灭的剧烈程度随气泡初始半径和超声频率的增加而降低, 随着气泡到固壁面距离的增加而增加; 声压幅值存在最优值, 固壁面附近的气泡在该最优值下气泡溃灭最为剧烈; 通过研究气泡溃灭速度和微射流的关系发现, 调节气泡溃灭速度可以达到间接控制微射流的目的.     

Study on the bubble transport mechanism in an acoustic standing wave field

The use of bubbles in applications such as surface chemistry, drug delivery, and ultrasonic cleaning etc. has been enormously popular in the past two decades. It has been recognized that acoustically-driven bubbles can be used to disturb the flow field near a boundary in order to accelerate physical or chemical reactions on the surface. The interactions between bubbles and a surface have been studied experimentally and analytically. However, most of the investigations focused on violently oscillating bubbles (also known as cavitation bubble), less attention has been given to understand the interactions between moderately oscillating bubbles and a boundary. Moreover, cavitation bubbles were normally generated in situ by a high intensity laser beam, little experimental work has been carried out to study the translational trajectory of a moderately oscillating bubble in an acoustic field and subsequent interactions with the surface. This paper describes the design of an ultrasonic test cell and explores the mechanism of bubble manipulation within the test cell. The test cell consists of a transducer, a liquid medium and a glass backing plate. The acoustic field within the multi-layered stack was designed in such a way that it was effectively one dimensional. This was then successfully simulated by a one dimensional network model. The model can accurately predict the impedance of the test cell as well as the mode shape (distribution of particle velocity and stress/pressure field) within the whole assembly. The mode shape of the stack was designed so that bubbles can be pushed from their injection point onto a backing glass plate. Bubble radial oscillation was simulated by a modified Keller–Miksis equation and bubble translational motion was derived from an equation obtained by applying Newton’s second law to a bubble in a liquid medium. Results indicated that the bubble trajectory depends on the acoustic pressure amplitude and initial bubble size: an increase of pressure amplitude or a decrease of bubble size forces bubbles larger than their resonant size to arrive at the target plate at lower heights, while the trajectories of smaller bubbles are less influenced by these factors. The test cell is also suitable for testing the effects of drag force on the bubble motion and for studying the bubble behavior near a surface.     

Oscillating bubble concentration and its size distribution using acoustic emission spectra

New method has been proposed for the estimation of size and number density distribution of oscillating bubbles in a sonochemical reactor using acoustic emission spectra measurements. Bubble size distribution has been determined using Minnaert's equation [M. Minnaert, On musical air bubbles and sound of running water, Philanthr. Mag. 16 (1933) 235], i.e., size of oscillating bubble is inversely related to the frequency of its volume oscillations. Decomposition of the pressure signal measured by the hydrophone in frequency domain of FFT spectrum and then inverse FFT reconstruction of the signal at each frequency level has been carried out to get the information about each of the bubble/cavity oscillation event. The number mean radius of the bubble size is calculated to be in the range of 50-80mum and it was not found to vary much with the spatial distribution of acoustic field strength of the ultrasound processor used in the work. However, the number density of the oscillating bubbles and the nature of the distribution were found to vary in different horizontal planes away from the driving transducer surface in the ultrasonic bath. A separate set of experiments on erosion assessment studies were carried out using a thin aluminium foil, revealing a phenomena of active region of oscillating bubbles at antinodal points of the stationary waves, identical to the information provided by the acoustic emission spectra at the same location in the ultrasonic bath.     

Effects of argon sparging rate,ultrasonic power,and frequency on multibubble sonoluminescence spectra and bubble dynamics in NaCl aqueous solutions

The sonoluminescence spectra from acoustic cavitation in aqueous NaCl solutions are systematically studied in a large range of ultrasonic frequencies under variation of electrical power and argon sparging. At the same time, bubble dynamics are analysed by high-speed imaging. Sodium line and continuum emission are evaluated for acoustic driving at 34.5, 90, 150, 365, and 945 kHz in the same reactor vessel. The results show that the ratio of sodium line to continuum emission can be shifted by the experimental parameters: an increase in the argon flow increases the ratio, while an increase in power leads to a decrease. At 945 kHz, the sodium line is drastically reduced, while the continuum stays at elevated level. Bubble observations reveal a remarkable effect of argon in terms of bubble distribution and stability: larger bubbles of non-spherical shapes form and eject small daughter bubbles which in turn populate the whole liquid. As a consequence, the bubble interactions (splitting, merging) appear enhanced which supports a link between non-spherical bubble dynamics and sodium line emission.     

两种气泡混合的声空化

将非线性声波方程和改进的Rayleigh-Plesset方程联立可以描述空化环境中的声场及相应的气泡动力学特征. 用时域有限差分方法模拟了圆柱形容器内两种气泡相互混合时的空化情况. 在烧杯内的稳态背景声场形成过程中, 瓶壁耗散吸收扮演了重要的角色. 在稳态背景声场的基础上, 分析了混合气泡与声场的相互作用、气泡之间的相互作用、混合情况下的频谱特性. 结果表明: 两种气泡平衡半径都不太大时, 气泡与声场的相互作用不强, 声场及气泡的行为也比较规律; 相反, 当其中一种气泡平衡半径相对比较大时, 声场与气泡具有较强的非线性相互作用, 声场及气泡的行为表现出复杂的特性.     

Bifurcation analysis of bubble dynamics in fluidized beds

We use a low-dimensional, agent-based bubble model to study the changes in the global dynamics of fluidized beds in response to changes in the frequency of the rising bubbles. The computationally based bifurcation analysis shows that at low frequencies, the global dynamics is attracted towards a fixed point since the bubbles interact very little with one another. As the frequency of injection increases, however, the global dynamics undergoes a series of bifurcations to new behaviors that include highly periodic orbits, chaotic attractors, and intermittent behavior between periodic orbits and chaotic sets. Using methods from time-series analysis, we are able to approximate nonlinear models that allow for long-term predictions and the possibility of developing control algorithms.     

Experimental investigation on the effects of the standoff distance and the initial radius on the dynamics of a single bubble near a rigid wall in an ultrasonic field

Bubble behaviors near a boundary in an ultrasonic field are the fundamental forms of acoustic cavitation and of substantial importance in various applications, such as industry cleaning, chemical engineering and food processing. The effects of two important factors that strongly affect the dynamics of a single acoustic cavitation bubble, namely, the initial bubble radius and the standoff distance, were investigated in this work. The temporal evolution of the bubble was recorded using high speed microphotography. Meanwhile, the time of bubble collapse and the characteristics of the liquid jets were analyzed. The results demonstrate that the intensity of the acoustic cavitation, which is characterized by the time of bubble collapse and the liquid jet speed, reaches the optimum level under suitable values of the initial bubble radius and the normalized standoff distance. As the initial bubble radius and the normalized standoff distance increase or decrease from the optimal values, the time of the bubble collapse increases, and the first liquid jet’s speed decreases substantially, whereas the speeds of the second and third liquid jets exhibit no substantial changes. These results on bubble dynamics in an ultrasonic field are important for identifying or correcting the mechanisms of acoustic cavitation and for facilitating its optimization and application.     

Modeling of surface cleaning by cavitation bubble dynamics and collapse

Surface cleaning using cavitation bubble dynamics is investigated numerically through modeling of bubble dynamics, dirt particle motion, and fluid material interaction. Three fluid dynamics models; a potential flow model, a viscous model, and a compressible model, are used to describe the flow field generated by the bubble all showing the strong effects bubble explosive growth and collapse have on a dirt particle and on a layer of material to remove. Bubble deformation and reentrant jet formation are seen to be responsible for generating concentrated pressures, shear, and lift forces on the dirt particle and high impulsive loads on a layer of material to remove. Bubble explosive growth is also an important mechanism for removal of dirt particles, since strong suction forces in addition to shear are generated around the explosively growing bubble and can exert strong forces lifting the particles from the surface to clean and sucking them toward the bubble. To model material failure and removal, a finite element structure code is used and enables simulation of full fluid–structure interaction and investigation of the effects of various parameters. High impulsive pressures are generated during bubble collapse due to the impact of the bubble reentrant jet on the material surface and the subsequent collapse of the resulting toroidal bubble. Pits and material removal develop on the material surface when the impulsive pressure is large enough to result in high equivalent stresses exceeding the material yield stress or its ultimate strain. Cleaning depends on parameters such as the relative size between the bubble at its maximum volume and the particle size, the bubble standoff distance from the particle and from the material wall, and the excitation pressure field driving the bubble dynamics. These effects are discussed in this contribution.     

声场中水力空化泡的动力学特性

以水为工作介质,考虑了液体黏性、表面张力、可压缩性及湍流作用等情况,对文丘里管反应器中空化泡在声场作用下的动力学行为特性进行了数值研究.分析了超声波频率、声压及喉径比对空化泡运动特性以及空化泡崩溃时所形成泡温以及压力脉冲的影响.结果表明,超声将水力空化泡运动调制成稳态空化,有利于增强空化效果. 关键词： 超声波 水力空化 湍流 气泡动力学     

Bubble dynamics in a standing sound field: the bubble habitat

Bubble dynamics is investigated numerically with special emphasis on the static pressure and the positional stability of the bubble in a standing sound field. The bubble habitat, made up of not dissolving, positionally and spherically stable bubbles, is calculated in the parameter space of the bubble radius at rest and sound pressure amplitude for different sound field frequencies, static pressures, and gas concentrations of the liquid. The bubble habitat grows with static pressure and shrinks with sound field frequency. The range of diffusionally stable bubble oscillations, found at positive slopes of the habitat-diffusion border, can be increased substantially with static pressure.     

Interaction of a bubble and a bubble cluster in an ultrasonic field

Using an appropriate approximation, we have formulated the interacting equation of multi-bubble motion for a system of a single bubble and a spherical bubble cluster. The behavior of the bubbles is observed in coupled and uncoupled states. The oscillation of bubbles inside the cluster is in a coupled state. The numerical simulation demonstrates that the secondary Bjerknes force can be influenced by the number density, initial radius, distance, driving frequency, and amplitude of ultrasound. However, if a bubble approaches a bubble cluster of the same initial radii, coupled oscillation would be induced and a repulsive force is evoked, which may be the reason why the bubble cluster can exist steadily. With the increment of the number density of the bubble cluster, a secondary Bjerknes force acting on the bubbles inside the cluster decreases due to the strong suppression of the coupled bubbles. It is shown that there may be an optimal number density for a bubble cluster which can generate an optimal cavitation effect in liquid for a stable driving ultrasound.     

流体控制方程的超声空化泡动力学模拟*

本文基于流体动力学控制方程和VOF模型,在FLUENT 14.5软件环境下对超声空化泡进行数值模拟。首先研究了超声空化泡一个周期内的形态变化,并且利用空化泡形态变化的最大面积、最小面积、膨胀时间、收缩时间等数值结果分析超声参数对空化效果的影响。同时探究了双频超声作用下空化泡运动的变化,计算结果表明:在其他条件相同的情况下,在1~5MPa范围内,超声声压幅值为3MPa时空化效果最好;当超声频率大于20kHz时,空化效果随着超声频率的增大而降低。对于频率相同的双频超声,较声压幅值为其两倍的单频超声有更好的空化效果;对于频率不同的双频超声,空化效果受到频率差的影响。     

Theoretical prediction of the scattering of spherical bubble clusters under ultrasonic excitation

Due to the nonlinear vibration of ultrasound contrast agent bubbles, a nonlinear scattered sound field will be generated when bubbles are driven by ultrasound. A bubble cluster consists of numerous bubbles gathering in a spherical space. It has been noted that the forward scattering of a bubble cluster is larger than its backscattering, and some studies have experimentally found the angular dependence of a bubble cluster’s scattering signal. In this paper, a theory is proposed to explain the difference of acoustic scattering at different directions of a bubble cluster when it is driven by ultrasound, and predicts the angular distribution of scattered acoustic pressure under different parameters. The theory is proved to be correct under circumstances of small clusters and weak interactions by comparing theoretical results with numerical simulations. This theory not only sheds light on the physics of bubble cluster scattering, but also may contribute to the improvement of ultrasound imaging technology, including ultrasonic harmonic imaging and contrast-enhanced ultrasonography.     

电场对注入气泡和沸腾气泡影响的实验研究

本文主要研究了直流电场对冷态注入氮气气泡和R113沸腾气泡行为的影响.利用高速摄像机拍摄了冷态注入气泡和热态沸腾气泡在不同场强作用下的实验图像,并对气泡的脱离进行了定量分析.实验结果表明:注入氮气气泡和沸腾气泡沿电场方向显著伸长,其脱离长径比随着场强升高而增大,并且电场对沸腾气泡伸长行为的影响更显著.此外,注入气泡和沸腾气泡的脱离体积随着场强增大都具有减小的趋势,而且注入气泡体积随场强减小的行为更明显.     

Effect of dissolved gases in water on acoustic cavitation and bubble growth rate in 0.83 MHz megasonic of interest to wafer cleaning

Changes in the cavitation intensity of gases dissolved in water, including H₂, N₂, and Ar, have been established in studies of acoustic bubble growth rates under ultrasonic fields. Variations in the acoustic properties of dissolved gases in water affect the cavitation intensity at a high frequency (0.83 MHz) due to changes in the rectified diffusion and bubble coalescence rate. It has been proposed that acoustic bubble growth rates rapidly increase when water contains a gas, such as hydrogen faster single bubble growth due to rectified diffusion, and a higher rate of coalescence under Bjerknes forces. The change of acoustic bubble growth rate in rectified diffusion has an effect on the damping constant and diffusivity of gas at the acoustic bubble and liquid interface. It has been suggested that the coalescence reaction of bubbles under Bjerknes forces is a reaction determined by the compressibility and density of dissolved gas in water associated with sound velocity and density in acoustic bubbles. High acoustic bubble growth rates also contribute to enhanced cavitation effects in terms of dissolved gas in water. On the other hand, when Ar gas dissolves into water under ultrasound field, cavitation behavior was reduced remarkably due to its lower acoustic bubble growth rate. It is shown that change of cavitation intensity in various dissolved gases were verified through cleaning experiments in the single type of cleaning tool such as particle removal and pattern damage based on numerically calculated acoustic bubble growth rates.