Experimental investigation of flow boiling heat transfer enhancement under ultrasound fields in a minichannel heat sink

Ultrasound is considered to be an effective active heat transfer enhancement method, which is widely used in various fields. But there is no clear understanding of flow boiling heat transfer characteristics in micro/mini-channels under ultrasonic field since the studies related are limited up to now. In this paper, a novel minichannel heat exchanger with two ultrasonic transducers inside the inlet and outlet plenum respectively is designed to experimentally investigate the impacts of ultrasound on flow boiling heat transfer enhancement in a minichannel heat sink. Flow visualization analyses reveal that ultrasound can promote rapid bubble motion, bubble detachment from heating wall surface and thereby new bubble generation, and decrease the length of confined bubble. Furthermore, the flow boiling experiments are initiated employing working fluid R141b at different ultrasonic parameters (e.g., frequency, power, angle of radiation) and heat flux under three types of ultrasound excitations: no ultrasound (NU), single inlet ultrasound (IU), inlet and outlet ultrasound (IOU). The results indicate that ultrasound has obvious augmentation effects on flow boiling heat transfer even though the intensification effects will be limited with the heat flux increases. The higher ultrasonic power, the lower ultrasonic frequency and the higher ultrasonic radiation angle, the better intensification efficiency. The maximum enhancement ratio of h_ave in the saturated boiling section reaches 1.88 at 50 W, 23 kHz and 45° under the experimental conditions. This study will be beneficial for future applications of ultrasound on flow boiling heat transfer in micro/mini-channels.     

Experimental investigation on flow boiling bubble motion under ultrasonic field in vertical minichannel by using bubble tracking algorithm

Bubble dynamics is important in flow boiling of minichannel, and ultrasonic field effects bubble behaviors. However, flow boiling bubble movements in minichannels under ultrasonic field have received little research attention and are still poorly understood. In this paper, the effects of ultrasonic field on bubble dynamics are experimentally studied by capturing the bubble motion behaviors of the flow boiling bubbles. The ultrasonic frequencies are set to 23, 28, 32, and 40 kHz. Bubble tracking algorithm, which studies the growth, trajectories, velocities, and traveled distances for bubbles, is created to qualitatively describe bubble motion behavior of flow boiling in minichannel. It is found that after the application of ultrasound, the detachment frequency, velocity, and travel distance of the bubbles significantly increases, and the growth behavior and trajectory are extremely complex, the two-phase gas-liquid flow is extremely unstable. The bubbles gain kinetic energy as the ultrasound frequency increases. Finally, numerical simulations are used to quantitatively investigate the mechanism of bubble motion in microchannels under ultrasonic fields.     

Flow boiling heat transfer of refrigerant R21 in microchannel heat sink

Boiling heat transfer in a refrigerant R 21 flow in a microchannel heat sink is studied. A stainless steel heat sink with a length of 120 mm contains ten microchannels with a size of 640×2050 μm at cross-section with a wall roughness of 10 μm. The local heat-transfer coefficient distribution along the heat sink length is obtained. The ranges of parameters are: mass flow from 68 to 172 kg/m²s, heat fluxes from 16 to 152 kW/m², and vapor quality from 0 to 1. The maximum values of the heat transfer coefficient are observed at the inlet of microchannels. The heat transfer coefficients decrease substantially along the length of channels under high heat flux conditions and, on the contrary, change insignificantly under low heat flux condition. A comparison with the well-known models of flow boiling heat transfer is performed and the range of applicability is defined.     

Non-Uniform Onset of Nucleate Flow Boiling of R-134a Inside a Glass Minichannel

The present work is an experimental investigation of the incipient boiling of R134a inside a circular glass minichannel mounted horizontally and equipped with a series of transparent indium tin oxide heaters. The effects of heat flux input levels and refrigerant mass fluxes on the onset nucleate boiling process and on the saturated boiling heat transfer rate are quantitatively explored. The flow pattern visualizations, carried on by means of a high-speed camera, show that the nucleation process is oddly non-uniform: the first vapor bubbles are always generated on the upper side of the tube and lead to a first wall temperature drop. A further increase in the heat flux values results in an increased wall superheat until bubble nucleation also originates on the lower side of the tube, causing a second wall temperature drop. Finally, at higher heat input levels, the boiling process becomes uniformly distributed on the inner tube surface. This phenomenon occurred also after a 180° rotation of the glass tube, and, after a critical analysis of the potential origins, it remains presently unexplained. An evaluation of heat transfer coefficients for low vapor quality regimes is finally presented.     

The use of enhanced surface in flow boiling heat transfer in a rectangular minichannel

The results of flow boiling heat transfer in a 1-mm-deep vertical minichannel are presented. The heating element for an FC-72 laminar flow in a minichannel is a single-sided enhanced foil with various depressions; liquid crystal thermography was used for measuring temperature distribution of the foil. The void fraction and vapor quality were determined for some cross-sections of two-phase flow images. Results presented in the form of boiling curves were analyzed. Both typical and untypical shapes of boiling curves were found. The suitability of classical methods of two-phase pressure drop determination using experimental verification was confirmed.     

Flow boiling heat transfer of water in microchannel heat sink

The flow boiling heat transfer of water in a microchannel heat sink with variable initial vapor quality at the inlet is investigated. The stainless steel microchannel heat sink contains ten 640 × 2050 μm channels with a length of 120 mm; the wall roughness is 10 μm. The data on the local heat-transfer coefficient distribution in heat sink length are obtained in the range of mass fluxes from 30 to 90 kg/m²s, heat fluxes from 40 to 170 kW/m², and vapor qualities from 0 to 1. The heat transfer instability associated with dry spots resulting from insufficient wetting of channel walls introduces substantial contribution to the heat transfer mechanism and leads to decreasing heat transfer in heat sink length downward the flow. The developed method for calculating the flow boiling heat transfer of water in a microchannel heat sink allows more accurate prediction of heat transfer drop than available methods.     

Influence of nucleation on the flow boiling heat transfer coefficient of a refrigerant mixture under varied heat flux conditions

The influence of nucleation on the flow boiling heat transfer coefficient of R-134a/R-290/R-600a refrigerant mixture is experimentally studied in a smooth horizontal tube of 12.7 mm diameter. The heat transfer coefficients are experimentally measured for stratified flow patterns under a varied heat flux condition; a condition found in the evaporator of refrigerators and deep freezers. The experiments are conducted in a counter-current heat exchanger test section. By regulating the flow rate and inlet temperature of acetone, which is the heating fluid flowing in the outer tube, a varied heat flux is provided to the refrigerant flowing in the inner tube. The refrigerant mass flow rate is fixed between 3 and 5 g s⁻¹ and its inlet temperature between −8.59 and 5.33°C, which corresponds to a pressure of 3.2 to 5 bar. The significance of nucleate boiling prevailing in the above-mentioned evaporators is highlighted. The experimental heat transfer coefficients are also compared with well known heat transfer correlations.     

Flow Boiling Heat Transfer in Micro-Channel Heat Sinks under Sub-Atmospheric Pressures

A closed-loop two-phase mini-channel-based heat sink driven by a micro-gear pump was developed in this work. Using water as an example, experiments were performed in two micro-channel heat sinks under the conditions of initial pressure of P_in = 34–113 kPa, mass velocity of G = 19–468 kg/m₂s, outlet quality of x_e,out = ?14–66%, and heat flux of q″ = 0–230 W/cm², which covered single-phase flow, subcooled flow boiling, and saturated flow boiling regions. The results showed distinctive differences between the subcooled and saturated boiling regime and revealed that the influence of the system pressure. The experimental data were also compared to a boiling mechanism demarcation map and assessed against some empirical correlations, which suggests some uniqueness of the current heat sink associated with flow boiling at the mesoscale.     

微液层模型预测过冷沸腾的临界热流密度

本文利用微液层模型对过冷沸腾的临界热流密度（CHF）进行了理论预测。过冷沸腾的强化换热主要是通过单个气泡的形成和消失造成的对流换热强化而引起的。对等热流面,CHF在高过冷区趋近于常数;对等温面,CHF随过冷度的增加而增加。过冷度增加时,蒸发换热量减少,总热流密度主要由蒸发区外的导热引起。     

泡沫金属对含油制冷剂管内流动沸腾换热特性的影响

实验研究了制冷剂-润滑油混合流体在内嵌泡沫金属圆管内流动沸腾的换热特性。泡沫金属为10ppi、90%孔隙率;制冷剂为R410A,润滑油为VG68,油浓度为0～5%。实验结果表明:纯制冷剂工况下,泡沫金属强化流动沸腾换热系数,换热系数提高30%～120%;含油工况下,泡沫金属只强化流动沸腾换热系数20%以下,在低质流密度或者高质流密度的高干度情况下出现恶化换热的情况。润滑油总是恶化制冷剂在内嵌泡沫金属圆管内流动沸腾的换热系数,换热系数最多恶化71%,且在低质流密度下对换热的恶化比在高质流密度工况下严重。     

Two-phase flow boiling heat transfer of FC-72 in parallel micro-channels

Experimental research is performed on two-phase flow boiling heat transfer in micro-channels. FC-72 is used as the working fluid. In order to analyze the heat transfer mechanism during two-phase flow boiling, the dimensionless parameters, e.g., boiling number and convection number, are used, and the effect of these parameters on the heat transfer can be confirmed during flow boiling in the micro-channel. In addition, the transition criterion from bubbly/slug flow to annular flow is proposed from the modified Weber number. Based on the boiling heat transfer mechanism obtained from the experiments, a new correlation is proposed to predict the heat transfer coefficient. The new correlation predicts well the experimental results within a mean absolute error of 5.2%.     

聚变堆偏滤器过冷水流动沸腾强化换热性能研究

选择欧拉多相流模型和非平衡沸腾模型,用Fluent 软件对单边受热竖直向上平滑管进行了过冷流动沸腾换热的数值分析。研究了不同质量流速、进口温度和热流密度对对流换热系数和空泡份额的影响,并分析了它们对传热恶化的影响。     

�۱��ƫ��������ˮ��������ǿ�����������о�

By using Fluent software with the Eulerian multiphase model and Non-equilibrium boiling model, the subcooled flow boiling heat transfers was numerically simulated in the plain upward vertical tubes under the condition of one-side heating. The influences of the different mass flux, inlet temperatures and heat flux on the heat transfer coefficient, the void fraction and heat transfer deterioration were investigated.     

Heat transfer and force balance approaches in bubble dynamic study during subcooled flow boiling of water–ethanol mixture

In this paper, the subcooled flow boiling heat transfer coefficient of pure water, water–ethanol mixture and pure ethanol is determined experimentally in horizontal rectangular channels for various parameters like heat flux, mass flux and channel inlet temperatures. Flow visualization is carried out using high speed camera. The bubble departure diameter, growth period and waiting period of bubbles are determined. Correlations are developed for subcooled flow boiling Nusselt number of water–ethanol mixture based on force balance approach and heat transfer approach. The parameters considered for correlation are grouped as dimensionless numbers by Buckingham π-theorem. The significance of each dimensionless number on heat transfer coefficient is discussed. The correlations developed for subcooled flow boiling heat transfer coefficient are validated with the experimental data. They are found to be in good agreement with the experimental data. It is found that the correlation based on force balance approach predicts the subcooled flow boiling Nusselt number well when compared with that of heat transfer approach correlation.     

Thermal-exergetic behavior of a vertical double-tube heat exchanger with bubble injection

The use of air bubbles as a heat transfer improvement technique for heat exchangers has been proposed by some researchers. The vertical motion of tiny bubbles because of density difference with liquid provides extra vibration, eddies, turbulences, and consequently further heat transfer rate. The variety of affected parameters, such as injection method, air mass flow rate, bubbles size, number of perforations that forms bubbles, etc., has added to the complexity of this phenomena so that any change in the said parameters significantly influences the thermal-exergetic behavior of the heat exchanger. The quality and quantity of the impact of bubbles on the thermal performance of heat exchangers are different for any type of them. Moreover, each type of heat exchanger requires a specific injection method depending on the heat exchanger structure. In the present research, an injection way is proposed for vertical double-tube heat exchangers, and the effect of bubbles on thermal-exergetic characteristics is experimentally studied and discussed, which have not been performed before. Nondimensional exergy destruction, number of heat transfer units, and effectiveness are the main evaluated parameters in the present paper. Results showed a significant thermal improvement of the heat exchanger under the bubble injection.     

液氮流动沸腾换热研究综述

作为一种优良的低温冷却剂,液氮在航天、电子工业、超导磁体和超导电缆冷却及低温生物医疗等领域应用广泛。在这些应用中,准确预测液氮的流动沸腾换热特性对于系统设计和安全运行十分重要。该文主要介绍了液氮流动沸腾换热的特点,对已有的实验和数值模拟结果进行了归纳;并比较了四个液氮流动沸腾换热计算关联式的预测情况,以及关联式中干度、质量流量、热流密度和压力对换热系数的影响;指出了有待进一步研究的课题。     

Forced convection heat transfer from porous heat sinks placed in partially open cavity: Some case studies

In this present study, the forced convection heat transfer from aluminum foam heat sinks with 10, 20, 40 PPI pore density placed in a discrete form in a partially open cavity were experimentally investigated. Air was used as working fluid. The uniform heat flux was applied to 3 × 3 array of foam heat sinks horizontally mounted in the cavity. The experimental studies were performed for the 3363–9743 range of Reynolds number and the 2.7 x 10⁶ and 7.5 x 10⁶ range of modified Grashof number. The effects of the Reynolds number, the modified Grashof number and the pore density of foam heat sink on the heat transfer were investigated. The results obtained were compared with the results obtained without foam heat sink cases. In addition, the most heated elements within the cavity were identified and solution proposals were presented. In addition, the most heated elements within the cavity were identified and solution proposals were presented.     

Enhancement of heat transfer in forced convection by using dual low-high frequency ultrasound

Combined sonication with dual-frequency ultrasound has been investigated to enhance heat transfer in forced convection. The test section used for this study consists of a channel with, on one hand, heating blocks normal to the water flow, equipped with thermocouples, and, on the other hand, two ultrasonic emitters. One is facing the heating blocks, thus the ultrasonic field is perpendicular, and the second ultrasonic field is collinear to the water flow. Two types of ultrasonic waves were used: low-frequency ultrasound (25 kHz) to generate mainly acoustic cavitation and high-frequency ultrasound (2 MHz) well-known to induce Eckart’s acoustic streaming. A thermal approach was conducted to investigate heat transfer enhancement in the presence of ultrasound. This approach was completed with PIV measurements to assess the hydrodynamic behavior modifications under ultrasound. Sonochemiluminescence experiments were performed to account for the presence and the location of acoustic cavitation within the water flow. The results have shown a synergetic effect using combined low-and-high-frequency sonication. Enhancement of heat transfer is related to greater induced turbulence within the water flow by comparison with single-frequency sonication. However, the ultrasonically-induced turbulence is not homogeneously distributed within the water flow and the synergy effect on heat transfer enhancement depends mainly on the generation of turbulence along the heating wall. For the optimal configuration of dual-frequency sonication used in this work, a local heat transfer enhancement factor up to 366% was observed and Turbulent Kinetic Energy was enhanced by up to 84% when compared to silent regime.     

竖直微槽道内沸腾换热CHF实验研究

对于沸腾换热,一个主要的约束条件就是临界热流密度(Critical Heat Flux,简称CHF)。这个约束条件对沸腾换热量有一个最高值的限制。文中对矩形微槽道中的流动沸腾临界热流密度进行了实验研究。实验数据是在不同尺寸(0.15mm;0.4mm;1mm)微槽道中,在较大范围的面积质量流速和不同进口过冷度下,以去离子水为工质得到的。实验过程中发现,达到CHF时,靠近出口壁面温度会突然升高,此时传热效率迅速下降。实验数据分析结果表明:CHF随质量流量的增加而增加;进口过冷度对CHF没有明显影响;CHF随着出口干度的增加而降低。     

EHD强化水平管外沸腾传热的试验研究

本研究对水平管外沸腾换热的ＥＨＤ强化进行了试验,得出了沸腾换热系数与外加电场的电压、管壁热流密度等相关参数的关系,并对试验现象和外加电场的功耗进行了分析,为探索ＥＨＤ强化沸腾传热的机理和理论以及它的工程应用提供了一定的依据．