Reactively compatibilized and dynamically vulcanized thermoplastic elastomers based on high-density polyethylene and reclaimed rubber

Melt blending was employed to prepare thermoplastic elastomer (TPE) of reclaimed rubber (RR) and high density polyethylene (HDPE). Mechanical properties of TPE samples were improved in different methods including dynamic vulcanization and reactive blending (reactive compatibilization) during melt mixing in an internal Haake mixer. The physical and mechanical properties of the TPE blends were investigated by the dynamic mechanical analysis (DMA) and tensile tests. The thermal behavior was characterized by differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA). The phase morphology of the blends was studied by scanning electron microscopy (SEM). Experimental results showed that, both static and dynamic mechanical properties of reactively-compatibilized and dynamically-vulcanized samples improved significantly compared with the virgin samples. The effect of dynamic-vulcanization and reactivecompatibilization on the mechanical properties revealed that the Young’s modulus and storage modulus increased with both improvement methods. SEM results showed that, dynamic-vulcanization and reactivecompatibilization methods improved the distribution of RR particles in HDPE matrix. Although both methods improved the thermal and mechanical properties of the HDPE/RR blends, dynamic-vulcanization was more effective and promising approach due to the higher properties of HDPE/RR blends prepared by this method.     

表面复合纳米SiO_2和碳纳米管玻璃纤维增强尼龙6的结构与性能

利用静电相互作用在玻璃纤维(GF)表面分别复合纳米二氧化硅(SiO2)和多壁碳纳米管(MWNTs),制备了GF-SiO2、GF-MWNTs复合增强体,并通过转矩流变仪制备了尼龙6(PA6)/GF-SiO2和尼龙6(PA6)/GF-MWNTs复合材料.利用扫描电子显微镜(SEM),示差扫描量热仪(DSC),热机械分析仪(DMA)等手段研究了复合材料的微观结构、热学及力学性能.结果表明,静电复合的方法可以使纳米二氧化硅(nano-SiO2)、多壁碳纳米管(MWNTs)在GF表面达到均匀吸附,复合增强体能加快尼龙6的结晶速度,并使材料的玻璃化温度、动态模量、拉伸强度、结晶温度等明显提高,其中GF-MWNTs对复合材料性能的提高最明显,拉伸强度提升了21%,模量提高了28%.     

Effect of the melt flow index of an HDPE matrix on the properties of composites with wood particles

Composites of wood waste and high-density polyethylene (HDPE) resins and different melt flow index (MFIs) was development in this work. Therefore, it was possible to assess their effect on the mechanical, thermal, and morphologic properties of these composites. The formulations were prepared using a twin-screw extruder, and the MFI, tensile strength, flexural strength, and impact strength of the composites were analyzed. Additionally, the thermal properties were evaluated by differential scanning calorimetry (DSC). Finally, structural analyses using optical microscopy (OM) and scanning electron microscopy (SEM) were performed to assess the particles’ dispersion, distribution, and adhesion to the polymer matrix. The results indicated that composites from HDPE resins with a lower MFI yielded a better dispersion of the wood waste. During processing was observed, reduce the MFI and better dispersion of the polymer matrix, which positively influenced some of the mechanical properties analyzed in the study.     

Interfacial behavior of composites of recycled poly(ethyelene terephthalate) and sugarcane bagasse fiber

This paper reports on a study of composites of recycled poly(ethylene terephthalate) (PETr) and sugarcane bagasse fiber with and without compatibilizing agents. The interfacial behavior of these composites was investigated by torque rheometry, tensile tests, dynamic mechanical thermal analysis (DMTA) and scanning electron microscopy (SEM). A comparison of the torque values resulting from the use of ethylene/n-butyl acrylate/glycidyl methacrylate (EBGMA) and ethylene–methyl acrylate (EMA) copolymer compatibilizing agents indicated that EBGMA increased the interaction between the constituents more effectively than EMA. The addition of bagasse sugarcane fiber did not affect the tensile modulus and reduced the tensile strength and elongation of PETr, as is normally observed in these types of composites. Consistent with the results of torque rheometry and DMA, the SEM analyses indicated that EBGMA improved adhesion between the constituents. All the composites showed promise as good alternatives for the production of environmentally friendly products.     

高密度聚乙烯/全同立构聚丙烯共混物超拉伸纤维的热行为与力学行为

用热拉法制备了高密度聚乙烯(HDPE)/全同立构聚丙烯(iPP)共混物超拉伸纤维,研究了拉伸比对其热行为及力学行为的影响,随拉伸比增加,纤维中HDPE与iPP的结晶度增大,熔融温度升高、熔程变宽;纤维中HDPE与iPP的结晶度低于其纯组分,熔融湿度与熔程基本不受组分比的影响,随拉伸比增加,纤维的模量增高,以HDPE为主的纤维的拉伸强度增大,以iPP为主的纤维拉伸强度增至一定值后,不再随拉伸比增加而增大,并有下降趋势。     

CaCO3/PEEK复合体系的力学行为和热行为研究

以聚醚醚酮和碳酸钙复合体系为研究对象,考察了偶联剂和填料添加量对复合材料力学行为和热行为的影响.发现磺化聚醚醚酮作为偶联剂能有效地改善材料的力学性能,提高基体树脂的玻璃化转变温度,降低基体树脂的熔点,有助于改善聚醚醚酮的加工条件     

Fabrication of Single Wall Carbon Nanotubes-Based Poly(vinyl butyral) Nanocomposites with Enhanced Mechanical and Thermal Properties

In this research, poly(vinyl butyral) (PVB)/single wall carbon nanotubes (SWCNT) composites were prepared via solution blending method. Dispersion degree of SWCNT in the composites was characterized by Scanning Electron Microscopy (SEM) and mechanical properties were measured with tensile testing. Thermal degradation of composites was investigated using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). SEM analysis confirmed good dispersion of the nanotubes in the PVB. The tensile tests showed significant increases in mechanical properties such as exceptional improvement in tensile strength, Young's modulus and flexibility for the composites compared to PVB at low SWCNT content.The TGA curves indicated that adding SWCNT improved the thermal stability of the PVB significantly and the degradation of the polymer matrix shifted to the higher temperatures. For the sample containing 0.6 wt%, an increase of 171% in modulus and a 258.4% enhancement of tensile strength were achieved. Also, elongation at break increased 28.7% at this loading. In fact, intrinsic properties of nanotubes caused enhancement of strength and flexibility simultaneously. Also, for this composite, T_onset and T_max enhanced remarkably and weight loss reduced greatly and residue at 600°C increased to high values. These results are promising for application of the PVB in industry.     

SYNTHESIS, CHARACTERIZATION AND PROPERTIES OF ORGANOCLAY-MODIFIED POLYSULFONE/EPOXY INTERPENETRATING POLYMER NETWORK NANOCOMPOSITES

Organoclay-modified hydroxylterminated polysulfone (PSF)/epoxy interpenetrating network nanocomposites (oM-PSF/EP nanocomposites) were prepared by adding organophilic montmorillonite (oMMT) to interpenetrating polymer networks (IPNs) of polysulfone and epoxy resin (PSF/EP) using diaminodiphenylmethane (DDM) as curing agent.The mechanical properties like tensile strength,tensile modulus,flexural strength,flexural modulus and impact properties of the nanocomposites were studied as per ASTM standards.Differ...     

聚丙烯混杂复合体系的界面和力学性能

从刚性粒子增韧聚合物体系的界面层性质入手，研究了带有柔性分子链界面改性剂包覆的高岭土（Ｋａｏｌｉｎ）刚性粒子增韧的，短切玻纤（ＧＦ）增强的聚丙烯（ＰＰ）混杂复合体系的微观结构，结晶性质，ＰＰ／Ｋａｏｌｉｎ／ＧＦ混杂复合材料的加工流动性及力学性能．实验结果表明，所合成的界面改性剂对ＰＰ／Ｋａｏｌｉｎ复合材料有显著的增韧效果；加入少量的短切玻纤可以弥补因界面改性剂引入而引起的ＰＰ／Ｋａｏｌｉｎ复合材料强度和模量降低的缺点；经界面改性剂包覆的高岭土刚性粒子和短切玻纤同时加入ＰＰ，混杂复合后，ＰＰ复合材料的冲击韧性大幅度提高，材料的强度和模量不降低．这个结果不仅在较低的Ｋａｏｌｉｎ含量下，而且可在Ｋａｏｌｉｎ含量为５０％（ｗｔ％）的高填充量下也得以实现     

Thermal,mechanical, and morphological properties of soybean oil-based polyurethane/epoxy resin interpenetrating polymer networks (IPNs)

A series of interpenetrating polymer networks (IPNs) based on epoxy (EP) resin and polyurethane (PU) prepolymer derived from soybean oil-based polyols with different mass ratios were synthesized. The structure, thermal properties, damping properties, tensile properties, and morphology of soybean oil-based PU/EP IPNs were characterized by Fourier-transform infrared spectroscopy, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), universal test machine, and scanning electron microscopy (SEM). DSC and DMA results show that the glass transition temperature of the soybean oil-based PU/EP IPN decreases with the increase of PU prepolymer contents. Soybean oil-based PU/EP IPNs have better damping properties than that of the pure epoxy resin. The tensile strength and modulus of PU/EP IPNs decrease, while elongation at break increases with the increase of PU prepolymer contents. SEM observations reveal that phase separation appears in PU/EP IPNs with higher PU prepolymer contents.     

Mechanical properties and morphological structures of short glass fiber reinforced PP/EPDM composite

The mechanical properties and crystal morphological structures of short glass fiber (SGF) reinforced dynamically photo-irradiated polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) composites were studied by mechanical tests, wide-angle X-ray diffraction (WAXD), optical microscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). The mechanical properties of PP/EPDM composites, especially the tensile strength were greatly strengthened by dynamically photo-irradiation and the incorporation of SGF. The results from the WAXD, SEM, DSC, and TGA measurements reveal: (i) the formation of β-type crystal of PP in the PP/EPDM/SGF composite; (ii) the fiber length in dynamically photo-irradiated PP/EPDM/SGF composites are general longer than that in corresponding unirradiated samples. The size of EPDM phase in the photo-irradiated composites reduces obviously whereas the droplet number increases; (iii) photo-irradiation improves the interface adhesion between SGF and polymer matrix; (iv) the melting and crystallization temperatures of the photo-irradiated composites are not affected greatly by increasing the SGF content; (v) the thermal analysis results show that the incorporation of SGF into PP/EPDM plays an important role for increasing its thermal stability.     

In situ reactive compatibilization of polypropylene/epoxidized natural rubber blends by electron induced reactive processing: novel in‐line mixing technology

Blends of polypropylene (PP) and epoxidized natural rubber (ENR) were prepared by an in‐line electron induced reactive processing technique. The mixing was done in a Brabender mixing chamber coupled with an electron accelerator. The effect of sequence of electron treatment on the compatibilization of non‐polar PP and polar ENR was investigated in the presence of triallyl cyanurate (TAC). Finally, the resulting blends were characterized by different techniques, namely, Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), tensile tests, and rheological studies. Generation of phase coupling and chemical compatibilization were observed from FTIR analysis. DMA studies showed enhanced high‐temperature modulus (above the glass transition temperature of both components) followed up by lowering in the tan δ peak. Rheological studies showed increase in modulus at low frequencies. Electron treatment and incorporation of rubber phase into PP showed significant effect on the degree of crystallinity of the blends, which was characterized by DSC study. The results obtained from FTIR, DMA, SEM, rheological studies, and tensile tests strongly affirmed that electron induced reactive processing of PP in presence of TAC before adding of ENR performed the best amongst all samples modified with electrons investigated in this study. Copyright © 2010 John Wiley & Sons, Ltd.     

The interfacial enhancement of LLDPE/whisker composites via interfacial crystallization

Interfacial interaction plays a key role in the preparation of high performance polymer composites. In this work, in order to explore the possibility to enhance the interfacial interaction via interfacial crystallization of polymer matrix onto the filler surface, interfacial crystallization structure and mechanical properties of linear low density polyethylene (LLDPE)/whisker composites were investigated. The composites were firstly prepared by melt compounding, followed by processing in both traditional and dynamic injection molding. DSC, WAXD, SEM were used to characterize the interfacial crystallization structure. And the mechanical properties were measured by tensile testing. An imperfect shish‐calabash structure, with whisker served as shish, and irregular LLDPE spherulite as imperfect calabash, was formed during common injection molding processing. Such a structure was considered as the main reason for the strong interfacial adhesion and the obviously improved tensile strength and modulus. Furthermore, introducing shear could cause the formation of relatively perfect shish‐calabash structure, leading to the stronger interfacial adhesion. Copyright © 2011 John Wiley & Sons, Ltd.     

Reactive Blends of Poly(phenylene sulfide)/Hyperbranched Poly(phenylene sulfide)

Summary: Polymer blends consisting of linear poly(phenylene sulfide) (PPS) and hyperbranched PPS (HPPS) were obtained in melt. The solid-state properties of PPS and their blends were investigated by scanning electron microscopy (SEM), thermogravimetric analyzer (TGA), extraction measurement, differential scanning calorimetry (DSC) and dynamical mechanical analysis (DMA). Blends prepared by melt mixing turned out to be reactive as shown by the TGA and extraction measurement. SEM indicated that no phase separation occurs in PPS/HPPS blends. The degree of crystallization of the blends decreased with increasing HPPS content. Both the storage modulus and loss modulus increased as HPPS content increasing.     

Preparation and Characterization of Nanocomposite Films from Chitin Whisker and Waterborne Poly(ester-urethane) With or Without Ultra-Sonification Treatment

Two series of nanocomposite films were prepared from waterborne poly(ester-urethane) and chitin whisker with and without ultrasound treatment coded as CW/WPU and CHW/WPU, respectively. The effects of ultra-sonification method and chitin whisker content on the chemical compositions, crystallization behavior and miscibility were studied by attenuated total reflection Fourier transform infrared (ATR-FTIR), wide-angle X-ray diffraction (WXRD), dynamic mechanical analysis (DMA) and scanning electron microscopy (SEM). Thermal stability and mechanical properties of the films were measured by thermogravimetric analysis (TGA) and tensile test, respectively. The results revealed that both nanocomposite films exhibited a certain degree of miscibility when chitin whisker content was lower than 30 wt%, resulting in higher thermal stability and tensile strength than the pure waterborne poly(ester-urethane) film. Interestingly, the composite films CW/WPU with ultrasound treatment possessed better miscibility, storage modulus, thermal stability and tensile strength than those without ultrasound treatment over the entire composition range studied here. The difference can be attributed to the relatively higher dispersion level of whisker within poly(ester-urethane) matrix resulting in relatively stronger entanglement and interaction between both components. The ultrasound treatment can effectively improve the miscibility and mechanical properties of the casting nanocomposite films with nano-meter size chitin whisker added. This indicated that the structure, miscibility and mechanical properties of the nanocomposite films depended significantly on the preparation method.     

Mechanical and thermal properties of dragline silk from the spider Nephila clavipes

Dragline silk from the spider, Nephila clavipes, was characterized by thermal analysis (TGA, DSC, DMA), computational modeling, scanning electron microscopy and by quasi-static as well as high rates of strain. Thermal stability to about 230°C was observed by TGA, two transitions by DMA, ?75°C, representative of localized motion in the amorphous domain, and a main chain motion associated with partial melt at 210°C. Tensile tests indicated average initial modulus, ultimate tensile strength and ultimate tensile strain of 22 GPa, 1.1 GPa and 9%, respectively. The corresponding properties of the best fibers tested were 60 GPa, 2.9 GPa and 11%, respectively. High strain rates (>50,000%/sec) indicated similar mechanical properties to the average values indicated above. Microscopy showed compressive and tensile strains to failure of 34%. Computational modeling yielded a crystal modulus of 200 GPa.     

Polyester/organo‐graphite oxide composite: Effect of organically surface modified layered graphite on structure and physical properties of poly(ε‐caprolactone)

Silylated graphite oxide (sGO) was selected as suitable filler to improve the mechanical and electrical conductive properties of poly(ε‐caprolactone) (PCL). The composites of PCL and sGO were prepared by solution blending method. By modifying the surface of GO with silylation reagent (octyltrichlorosilane), the interlayer space of graphite oxide (GO) was increased and an excellent dispersion of the modified GO in the organic solvent and into the PCL matrix was achieved. The structures and physical properties of the sGO/PCL composites were characterized by the fourier transform infrared (FTIR), thermogravimetric analysis (TGA), wide angle X‐ray diffraction (WAXD) analysis, differential scanning calorimeter (DSC), tensile tests, dynamic mechanical analysis (DMA), and volume resistivity measurements. It indicated that the PCL/sGO composites formed an exfoliated structure from the WAXD study. The tensile strength and Young′s modulus of PCL increased with the addition of sGO. It was also found that a small amount of the sGO platelets in the composite could act as a nucleating agent and accelerated the crystallization of PCL. Further, the addition of the sGO platelets into the PCL matrix increased the volume electrical conductivity of PCL. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 294–301, 2010     

The effect of shear on mechanical properties and orientation of HDPE/mica composites obtained via dynamic packing injection molding (DPIM)

The interfacial interaction and orientation of filler play important roles in the enhancement of mechanical performances for polymer/inorganic filler composites. Shear has been found to be a very effective way for the enhancement of interfacial interaction and orientation. In this work, we will report our recent efforts on exploring the development of microstructure of high density polyethylene (HDPE)/mica composites in the injection‐molded bars obtained by so‐called dynamic packing injection molding (DPIM), which imposed oscillatory shear on the melt during the solidification stage. The mechanical properties were evaluated by tensile testing and dynamic mechanical analysis (DMA), and the crystal morphology, orientation, and the dispersion of mica were characterized by scanning electron microscopy and two‐dimensional wide‐angle X‐ray scattering. Compared with conventional injection molding, DPIM caused an obvious increase in orientation for both HDPE and mica. More importantly, better dispersion and epitaxial crystallization of HDPE was observed on the edge of the mica in the injection‐molded bar. As a result, increased tensile strength and modulus were obtained, accompanied with a decrease of elongation at break. The obtained data were treated by Halpin–Tsai model, and it turned out that this model could be also used to predict the stiffness of oriented polymer/filler composites. Copyright © 2009 John Wiley & Sons, Ltd.     

Effect of equal channel angular pressing on thermal and mechanical properties of carbon nanotube/high density polyethylene composite

High density polyethylene (HDPE) nanocomposite reinforced with 2 weight percent carbon nanotube (CNT) was fabricated using mechanical milling method. Microscopic evaluations revealed appropriate dispersion of CNTs in the matrix, and tensile tests demonstrated that the tensile strength was increased by 17%. Thermal and mechanical properties of the composite samples were investigated after equal channel angular pressing (ECAP) for up to 3 passes via route A at temperature of 80°C. Density and differential scanning calorimetry (DSC) results represented decrement in crystallinity after ECAP which was led to drop in hardness and tensile yield strength of the deformed samples. Micro Vickers and Shore D hardness results also revealed clear anisotropy in mechanical properties caused by ECAP. Dilatometry results and observation of the impact fractured surfaces of deformed samples demonstrated that oriented structures formed in amorphous and crystalline regions of the composite. This microstructure evolution also caused increase in impact strength of ECAP deformed specimens. Dynamic mechanical behavior of the processed samples was modified following ECAP. The α and γ relaxation temperatures were decreased due to the reduction of thickness of crystalline lamella obtained from DSC results, in 1 pass ECAP deformed sample. Dynamic storage and loss modulus of 3 passes ECAP deformed samples were significantly decreased due to the sharp drop in their crystallinity.     

Structural characteristics of some high density polyethylene/EPDM blends

Blends of ethylene propylene diene terpolymer rubber (EPDM) with high density polyethylene were obtained by melt mixing. Mechanical properties of the composites, tensile strength, hardness, resilience, elongation at break, 100% modulus and tear strength were determined. Differential scanning calorimetry and wide angle x-ray diffraction were employed to study melting behavior and crystalline structure. The surface properties were analyzed using contact angle determinations. Also, compatibilization with PE-g-MA or dynamical vulcanization using phenolic resins was applied to obtain improved mechanical properties. It was found that the crystalline structure of HDPE was not changed during blending. The vulcanized composite presents a lower degree of crystallinity. Elongation at break and hardness were significantly increased for composites containing compatibilizing agent. The morphology of EPDM composites was studied by atomic force microscopy.